Lubricating cooling liquid tank
By designing the lubricating coolant tank, the problem of unsatisfactory cooling effect of the emulsion in the plunger pump is solved, and the temperature control and cleanliness of the emulsion are achieved, ensuring the stability and reuse of the lubricating cooling effect.
Patent Information
- Application Number
- CN202422591638.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, when the plunger pump uses emulsion as a lubricating cooling medium, it lacks a special liquid tank design and supply system, resulting in unsatisfactory cooling effect, and the cleanliness and temperature control of the emulsion are difficult to ensure.
A lubricating coolant tank is designed, including a box, a liquid return filter, an air filter and a cooling tube, a cooling water inlet and outlet port, a liquid return filter and an air inlet and outlet port, and is equipped with a centrifugal pump group and a hose to realize the circulating cooling and filtration of the emulsion and maintain the liquid temperature and cleanliness.
The temperature of the emulsion is kept constant through the heat exchange effect of the cooling tube, the liquid return filter ensures the liquid is clean, the air filter prevents impurities from entering, and the centrifugal pump group ensures liquid circulation, achieving efficient lubrication and cooling effect and long-term reuse of the emulsion.
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Figure CN223177718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubrication and cooling of plunger pumps, and particularly relates to a lubricating coolant tank. Background Art
[0002] Since most plunger pumps use metal plungers, when the plunger pump is working, the reciprocating movement of the plunger will generate heat by friction. To solve the problem of cooling and lubrication of the plunger, in the initial stage, water was used for lubricating and cooling the plunger on the plunger pump test bench, but the lubricating and cooling effect was not very ideal. Later, after changing the medium for lubricating and cooling the plunger to emulsion, the lubricating and cooling effect was significantly improved. However, after changing the medium to emulsion, a separate liquid tank is required to place the emulsion medium, and issues such as how to cool the emulsion tank and how to supply the emulsion to the plunger pump need to be considered. Therefore, it is necessary to design a special liquid tank for placing the emulsion, as well as a system for supplying the emulsion and a cooling system. Content of the Utility Model
[0003] For this reason, the utility model provides a lubricating coolant tank to solve the above problems in the prior art.
[0004] To achieve the above object, the utility model provides the following technical solutions:
[0005] According to the first aspect of the utility model, a lubricating coolant tank includes a box body, a return liquid filter, an air filter and a cooling pipe. Lubricating coolant is provided inside the box body, and the cooling pipe is arranged inside the box body;
[0006] The box body is provided with a cooling water inlet, a cooling water outlet, a coolant return liquid port and a coolant outlet. The cooling water inlet and the cooling water outlet are respectively communicated with the inlet and outlet of the cooling pipe;
[0007] The return liquid filter is arranged at the coolant return liquid port;
[0008] An air inlet and outlet is provided at the top of the box body, and the air filter is arranged at the air inlet and outlet. The air inlet and outlet is used to keep the air pressure inside and outside the box body consistent.
[0009] Further, a box cover is provided at the top of the box body, and the box cover is detachably connected to the box body.
[0010] Further, lifting lugs are provided on the box cover.
[0011] Further, both the coolant return liquid port and the air inlet and outlet are arranged on the box cover.
[0012] Further, a liquid level gauge is further included, and the liquid level gauge is arranged on the side of the box body.
[0013] Further, a first valve, a second valve, and a third valve are respectively provided at the cooling water inlet, the cooling water outlet, and the coolant outlet.
[0014] Further, a drain port is further included, and the drain port is arranged at a position near the bottom on the side of the box body, and a fourth valve is provided at the drain port.
[0015] Further, the lubricating coolant is an emulsion.
[0016] Further, the cooling pipe is a serpentine pipe.
[0017] Further, a centrifugal pump group, a centrifugal pump suction pipe, a plunger cooling inlet pipe, and a plunger cooling return pipe are further included. The two ends of the centrifugal pump suction pipe are respectively connected to the coolant outlet and the inlet of the centrifugal pump group. The two ends of the plunger cooling inlet pipe are respectively connected to the inlet of the plunger pump and the outlet of the centrifugal pump group. The two ends of the plunger cooling return pipe are respectively connected to the coolant return port and the outlet of the plunger pump.
[0018] The utility model has the following advantages: A cooling pipe is provided inside the box body, which can cool and exchange heat with the coolant, so as to keep the temperature of the lubricating coolant constant and ensure the cooling effect during use; A return liquid filter is provided at the coolant return port, which can filter the coolant return liquid, so as to keep the cleanliness of the lubricating coolant and enable the lubricating coolant to be reused repeatedly for a long time; An air inlet and outlet is provided at the top of the box body, and the air pressure inside and outside the box body can be kept consistent during use; An air filter is provided at the air inlet and outlet, which can prevent impurities from entering the box body along with the air flow. Description of the Drawings
[0019] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, other implementation drawings can be obtained according to the provided drawings without creative efforts.
[0020] The structures, ratios, sizes, etc. illustrated in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limited conditions for the implementation of the present utility model. Therefore, they do not have technical essence. Any modification of the structure, change of the ratio relationship, or adjustment of the size, without affecting the efficacy that the present utility model can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model.
[0021] Figure 1Schematic diagram of the structure of a lubricating coolant tank without the tank cover provided by some embodiments of the present utility model.
[0022] Figure 2 Front view of a lubricating coolant tank provided by some embodiments of the present utility model.
[0023] Figure 3 Top view of a lubricating coolant tank provided by some embodiments of the present utility model.
[0024] Figure 4 Schematic diagram of the usage state of a lubricating coolant tank provided by some embodiments of the present utility model.
[0025] In the figure: 1. Box body, 2. Tank cover, 3. Centrifugal pump set, 4. Return liquid filter, 5. Air filter, 6. Liquid level gauge, 7. Cooling pipe, 8. Cooling water inlet, 9. Cooling water outlet, 10. Coolant return port, 11. Coolant outlet, 12. Drain port, 13. First valve, 14. Second valve, 15. Third valve, 16. Fourth valve, 17. Lifting lug, 18. Plunger pump, 19. Centrifugal pump suction pipe, 20. Plunger cooling inlet pipe, 21. Plunger cooling return pipe. Detailed implementation manners
[0026] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Embodiment 1
[0028] As Figures 1 to 4 shown, a lubricating coolant tank in the first aspect embodiment of the present utility model includes a box body 1, a return liquid filter 4, an air filter 5 and a cooling pipe 7. A lubricating coolant is provided in the box body 1, and the lubricating coolant uses an emulsion. The cooling pipe 7 is arranged in the box body 1, and the cooling pipe 7 is a serpentine pipe. The cooling pipe 7 is used to cool the lubricating coolant;
[0029] The box body 1 is provided with a cooling water inlet 8, a cooling water outlet 9, a coolant return port 10 and a coolant outlet 11. The cooling water inlet 8 and the cooling water outlet 9 are respectively communicated with the inlet and outlet of the cooling pipe 7. Specifically, the cooling pipe 7 is arranged along the length direction of the box body 1, and the cooling water inlet 8 and the cooling water outlet 9 are respectively located on both sides of the box body 1 in the length direction;
[0030] The coolant return port 10 is located at the top of the box body 1, and the return filter 4 is arranged at the coolant return port 10;
[0031] An air inlet and outlet is provided at the top of the box body 1, and the air filter 5 is arranged at the air inlet and outlet. The air inlet and outlet is used to keep the air pressure inside and outside the box body 1 consistent. Specifically, when the hydraulic system is working, the liquid level in the box body 1 sometimes rises or falls. When it rises, air is discharged outward through the air inlet and outlet, and when it falls, air is inhaled inward through the air inlet and outlet. The air filter 5 is used to filter the inhaled air; At the same time, the air inlet and outlet can also be used as a liquid injection port, and lubricating coolant can be added into the box body 1 through the air inlet and outlet.
[0032] In this embodiment, it should be noted that a first valve 13, a second valve 14 and a third valve 15 are respectively provided at the cooling water inlet 8, the cooling water outlet 9 and the coolant outlet 11.
[0033] Furthermore, a drain port 12 is further included. The drain port 12 is arranged at a position on the side of the box body 1 close to the bottom. A fourth valve 16 is provided at the drain port 12. The first valve 13, the second valve 14, the third valve 15 and the fourth valve 16 are all ball valves.
[0034] The technical effects achieved by this embodiment are as follows: A cooling pipe 7 is provided inside the box body 1, which can cool and heat exchange the coolant, so as to keep the temperature of the lubricating coolant constant and ensure the cooling effect during use; The coolant return port 10 is provided with a return filter 4, which can filter the coolant return, so as to keep the cleanliness of the lubricating coolant, enabling the lubricating coolant to be reused repeatedly for a long time; An air inlet and outlet is provided at the top of the box body 1, which can keep the air pressure inside and outside the box consistent during use; An air filter 5 is provided at the air inlet and outlet, which can prevent impurities from entering the box body along with the air flow.
[0035] Embodiment 2
[0036] As Figures 1 to 4 shown, another lubricating coolant tank provided in this embodiment has a structure including all the contents of Embodiment 1. Only the different parts will be described below.
[0037] In this embodiment, a box cover 2 is provided at the top of the box body 1. The box cover 2 is detachably connected to the box body 1. A sealing gasket is provided between the box cover 2 and the box body 1. The coolant return port 10 and the air inlet and outlet are both arranged on the box cover 2.
[0038] In this embodiment, it should be noted that lifting lugs 17 are provided on the box cover 2. The number of lifting lugs 17 is multiple. Specifically, the number of lifting lugs 17 can be set to four. The four lifting lugs 17 are respectively arranged at the four corners of the box cover 2, and the lifting lugs 17 are welded to the box cover 2.
[0039] Furthermore, a liquid level gauge 6 is further included. The liquid level gauge 6 is arranged on the side of the box body 1.
[0040] The technical effects achieved in this embodiment are as follows: The lid 2 and the box body 1 are detachably connected, and the inside of the box body 1 can be cleaned after the lid 2 is opened, making use and maintenance more convenient; The lid 2 is provided with a lifting lug 17 for facilitating the opening of the lid 2, and a liquid level gauge 6 is provided on the side of the box body 1 for facilitating the observation of the liquid level inside the box body 1.
[0041] Embodiment 3
[0042] As Figures 1 to 4 shown, another lubricating coolant tank provided in this embodiment has a structure including all the contents of Embodiment 1, and only the different parts will be described below.
[0043] In this embodiment, it further includes a centrifugal pump group 3, a centrifugal pump liquid suction pipe 19, a plunger cooling liquid inlet pipe 20, and a plunger cooling liquid return pipe 21. The two ends of the centrifugal pump liquid suction pipe 19 are respectively connected to the coolant liquid outlet 11 and the liquid inlet of the centrifugal pump group 3, the two ends of the plunger cooling liquid inlet pipe 20 are respectively connected to the liquid inlet of the plunger pump 18 and the liquid outlet of the centrifugal pump group 3, and the two ends of the plunger cooling liquid return pipe 21 are respectively connected to the coolant liquid return port 10 and the liquid outlet of the plunger pump 18.
[0044] In this embodiment, it should be noted that the centrifugal pump liquid suction pipe 19, the plunger cooling liquid inlet pipe 20, and the plunger cooling liquid return pipe 21 are all made of rubber hoses. The working principle of the entire device is as follows: During operation, the lubricating coolant stored in the box body 1 is sucked out from the coolant liquid outlet 11 by the centrifugal pump group 3 through the centrifugal pump liquid suction pipe 19, and then the lubricating coolant is supplied to the plunger pump 18 through the plunger cooling liquid inlet pipe 20, and finally returns to the box body 1 through the plunger cooling liquid return pipe 21;
[0045] The cooling process of the lubricating coolant is as follows: The cooling water reaches the serpentine cooling pipe 7 inside the box body 1 through the cooling water inlet 8, and then reaches the cooling water outlet 9 through the cooling pipe 7, thus completing the heat exchange and cooling of the lubricating coolant.
[0046] The technical effects achieved in this embodiment are as follows: By setting the centrifugal pump group 3, it can provide power for the transportation of the lubricating coolant and ensure the recycling of the lubricating coolant.
[0047] Although the present invention has been described in detail above with general descriptions and specific embodiments, based on the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.
[0048] Terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the sake of clarity in description and are not used to limit the scope of implementation of the present utility model. Changes or adjustments in their relative relationships shall also be regarded as the scope of implementation of the present utility model when there is no substantial change in the technical content.
Claims
1. A lubricating coolant tank, characterized in that, It includes a box body (1), a liquid return filter (4), an air filter (5) and a cooling pipe (7). There is lubricating coolant in the box body (1), and the cooling pipe (7) is arranged in the box body (1). The box body (1) is provided with a cooling water inlet (8), a cooling water outlet (9), a coolant return port (10) and a coolant outlet (11). The cooling water inlet (8) and the cooling water outlet (9) are respectively communicated with the inlet and outlet of the cooling pipe (7). The liquid return filter (4) is arranged at the coolant return port (10). An air inlet and outlet is provided at the top of the box body (1), and the air filter (5) is arranged at the air inlet and outlet. The air inlet and outlet is used to keep the air pressure inside and outside the box body (1) consistent.
2. The lubricating coolant tank according to claim 1, characterized in that, A box cover (2) is provided at the top of the box body (1), and the box cover (2) is detachably connected to the box body (1).
3. The lubricating coolant tank according to claim 2, wherein The box cover (2) is provided with a lifting lug (17).
4. A lubricating coolant tank according to claim 2, characterized in that, Both the coolant return port (10) and the air inlet and outlet are arranged on the box cover (2).
5. A lubricating coolant tank according to claim 1, characterized in that, It further includes a liquid level gauge (6), and the liquid level gauge (6) is arranged on the side of the box body (1).
6. The lubricating coolant tank according to claim 1, characterized in that, The cooling water inlet (8), the cooling water outlet (9) and the coolant outlet (11) are respectively provided with a first valve (13), a second valve (14) and a third valve (15).
7. The lubricating coolant tank according to claim 1, characterized in that, It further includes a drain port (12), and the drain port (12) is arranged at a position close to the bottom on the side of the box body (1). The drain port (12) is provided with a fourth valve (16).
8. A lubricating coolant tank according to claim 1, characterized in that, The lubricating coolant is an emulsion.
9. A lubricating coolant tank according to claim 1, characterized in that, The cooling pipe (7) is a serpentine pipe.
10. A lubricating coolant tank according to any one of claims 1 to 9, characterized in that, It further includes a centrifugal pump group (3), a centrifugal pump liquid suction pipe (19), a plunger cooling inlet pipe (20) and a plunger cooling return pipe (21). The two ends of the centrifugal pump liquid suction pipe (19) are respectively connected to the coolant outlet (11) and the inlet of the centrifugal pump group (3). The two ends of the plunger cooling inlet pipe (20) are respectively connected to the inlet of the plunger pump (18) and the outlet of the centrifugal pump group (3). The two ends of the plunger cooling return pipe (21) are respectively connected to the coolant return port (10) and the outlet of the plunger pump (18).