Low-noise magnetic suspension fan

Through magnetic levitation technology and wavy design magnetic circles and heat dissipation strips, the problem of noise generated by the fan due to vibration is solved, and the effect of silent operation and efficient heat dissipation is achieved, meeting the requirements of low noise.

CN223177778UActive Publication Date: 2025-08-01ZHEJIANG HAIDEBAO IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422524216.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-01
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

During the operation of existing fans, the parts are mostly bolted or welded, resulting in poor noise reduction effect, which is prone to large noise caused by operation vibration, making it difficult to meet customers' low noise requirements.

Method used

Magnetic levitation technology is adopted to apply inward thrust to the inner moving shell by using the magnetic repulsion force between the large magnetic circle and the small magnetic circle, and to apply downward thrust to the inner moving shell, reducing the horizontal and upward and downward movement amplitude, and by designing the inner and outer magnetic circles to be wave-like, it increases the magnetic repulsion interaction, prevents the inner moving shell from rotating, and at the same time, the motor impeller is designed to be wave-like to increase the heat dissipation area.

Benefits of technology

Effectively reduce the noise caused by vibration of the fan, ensure the silent operation effect, and ensure the low-temperature operation of the motor by increasing the motor's heat dissipation area, improving the stability and wind power output of the fan.

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Abstract

The utility model provides a low-noise magnetic suspension fan, and relates to the technical field of fans. A large magnetic ring is embedded in the inner side of the outer fixed shell, and a fixing ring is fixedly installed at the bottom of the outer fixed shell through bolts. The number of the outer magnetic rings is two, one outer magnetic ring is fixedly installed in the top of the outer fixed shell, and the other outer magnetic ring is fixedly connected with the fixed ring. A small magnetic ring is embedded in the outer portion of the inner movable shell, two inner magnetic rings are installed on the outer portion of the inner movable shell, and the inner movable shell is located in the outer fixed shell. Magnetic repulsive force between the large magnetic ring and the small magnetic ring is utilized to apply inward thrust to the inner movable shell and reduce the horizontal movement amplitude of the inner movable shell, and magnetic repulsive force between the outer magnetic ring and the inner magnetic ring is utilized to apply vertical thrust to the inner movable shell, so that the inner movable shell is located in the middle of the outer fixed shell, and the vertical movement amplitude of the inner movable shell is reduced. When the fan runs, the damping effect is achieved, and noise generated by vibration of the fan is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fans, in particular to a low-noise maglev fan. Background Art

[0002] A fan is a machine that relies on the input mechanical energy to increase the gas pressure and pump the gas. It is a driven fluid machine. A fan is the Chinese customary abbreviation for gas compression and gas transportation machinery. Generally, the fans mentioned usually include ventilators, blowers, and wind turbines.

[0003] At present, in the operation process of existing fans, various components of the fan are mostly connected together by bolts or welding methods. Its own noise reduction effect is not good. The fan is prone to generate large noise due to running vibration, which affects normal production and is difficult to meet the low-noise requirements of customers. Content of the Utility Model

[0004] The present disclosure relates to a low-noise maglev fan, which solves the problems that in the operation process of existing fans, various components of the fan are mostly connected together by bolts or welding methods, its own noise reduction effect is not good, the fan is prone to generate large noise due to running vibration, which affects normal production and is difficult to meet the low-noise requirements of customers.

[0005] In the first aspect of the present disclosure, a low-noise maglev fan is provided, which specifically includes: an outer fixed housing, a large magnetic ring, a fixing ring, an outer magnetic ring, an inner moving housing, a small magnetic ring, an inner magnetic ring, a motor and an impeller; a large magnetic ring is embedded inside the outer fixed housing, and a fixing ring is fixedly installed at the bottom of the outer fixed housing through bolts; there are two outer magnetic rings, one of the outer magnetic rings is fixedly installed inside the top of the outer fixed housing, and the other outer magnetic ring is fixedly connected to the fixing ring; a small magnetic ring is embedded outside the inner moving housing, two inner magnetic rings are installed outside the inner moving housing, and the inner moving housing is located inside the outer fixed housing; a support frame is arranged inside the inner moving housing, a motor is installed inside the inner moving housing, the motor is fixedly connected to the support frame through bolts, and an impeller is connected to the outside of the motor.

[0006] Further, the inner moving housing is suspended inside the outer fixed housing, the inner moving housing and the outer fixed housing do not contact each other, and the distance between the inner moving housing and the outer fixed housing is centimeters.

[0007] Further, the large magnetic ring surrounds the periphery of the small magnetic ring, the distance between the inner side of the large magnetic ring and the outer side of the small magnetic ring is centimeters, and the magnetic poles of the close parts of the large magnetic ring and the small magnetic ring are the same.

[0008] Further, the two inner magnetic rings are symmetrically located outside the inner moving housing in the up-and-down direction. The two inner magnetic rings are respectively close to the two outer magnetic rings. The distance between the outer magnetic ring and the inner magnetic ring is [X] centimeters. By using the magnetic repulsion force between the large magnetic ring and the small magnetic ring, an inward thrust is applied to the inner moving housing, reducing the horizontal movement amplitude of the inner moving housing. And through the magnetic repulsion force between the outer magnetic ring and the inner magnetic ring, an up-and-down thrust is applied to the inner moving housing, making the inner moving housing located in the middle part of the outer fixed housing and reducing the up-and-down movement amplitude of the inner moving housing.

[0009] Further, the inner magnetic ring and the outer magnetic ring are wavy, and the depth of the concave part of the inner magnetic ring and the outer magnetic ring is [X] centimeters.

[0010] Further, the convex part of the inner magnetic ring is located in the concave part of the outer magnetic ring, and the convex part of the outer magnetic ring is located in the concave part of the inner magnetic ring. By designing the inner magnetic ring and the outer magnetic ring to be wavy, the convex part of the inner magnetic ring can receive the opposite magnetic repulsion force from the concave part of the outer magnetic ring, and the convex part of the outer magnetic ring can receive the opposite magnetic repulsion force from the concave part of the inner magnetic ring, preventing the inner moving housing from rotating.

[0011] Further, there are two impellers. The two impellers are connected to the upper and lower ends of the driving shaft of the motor. Heat dissipation strips are arranged in a surrounding shape outside the motor. The heat dissipation strips are wavy. The motor drives the two impellers to rotate synchronously, effectively improving the wind power. By designing the heat dissipation strips to be wavy, the heat dissipation area of the motor itself is effectively increased.

[0012] The utility model provides a low-noise magnetic levitation fan, which has the following beneficial effects:

[0013] When the utility model is in use, by using the magnetic repulsion force between the large magnetic ring and the small magnetic ring, an inward thrust is applied to the inner moving housing, reducing the horizontal movement amplitude of the inner moving housing. And through the magnetic repulsion force between the outer magnetic ring and the inner magnetic ring, an up-and-down thrust is applied to the inner moving housing, making the inner moving housing located in the middle part of the outer fixed housing and reducing the up-and-down movement amplitude of the inner moving housing. It plays a shock-absorbing effect during the operation of the fan, effectively reducing the noise generated by the fan due to vibration and ensuring the silent operation effect of the fan.

[0014] In addition, by designing the inner magnetic ring and the outer magnetic ring to be wavy, the convex part of the inner magnetic ring can receive the opposite magnetic repulsion force from the concave part of the outer magnetic ring, and the convex part of the outer magnetic ring can receive the opposite magnetic repulsion force from the concave part of the inner magnetic ring, preventing the inner moving housing from rotating and ensuring the stability of the state of the inner moving housing.

[0015] In addition, the motor drives the two impellers to rotate synchronously, effectively improving the wind power. By designing the heat dissipation strips to be wavy, the heat dissipation area of the motor itself is effectively increased. The air flows in the curved channels between the heat dissipation strips, taking away the heat generated by the motor and ensuring the low-temperature operation effect of the motor.

[0016] Other advantages, objectives and features of the present utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings of the embodiments will be briefly introduced below.

[0018] The accompanying drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.

[0019] In the drawings:

[0020] Figure 1 The overall axonometric structural schematic diagram of the present application is shown;

[0021] Figure 2 The overall sectional structural schematic diagram of the present application is shown;

[0022] Figure 3 The bottom axonometric structural schematic diagram of the outer fixed housing of the present application is shown;

[0023] Figure 4 The top axonometric structural schematic diagram of the fixing ring of the present application is shown;

[0024] Figure 5 The top axonometric structural schematic diagram of the inner moving housing of the present application is shown;

[0025] Figure 6 The structural schematic diagram of the present application in the state where the outer magnetic ring and the inner magnetic ring are spaced apart is shown.

[0026] LIST OF REFERENCE NUMERALS

[0027] 1. Outer fixed housing; 2. Large magnetic ring; 3. Fixing ring; 4. Outer magnetic ring; 5. Inner moving housing; 501. Support frame; 6. Small magnetic ring; 7. Inner magnetic ring; 8. Motor; 801. Heat dissipation strip; 9. Impeller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present utility model.

[0029] Embodiment 1: Please refer to Figures 1 to 6 :

[0030] The utility model provides a low-noise type magnetic levitation fan, comprising: an outer fixed housing 1, a large magnetic ring 2, a fixing ring 3, an outer magnetic ring 4, an inner moving housing 5, a small magnetic ring 6, an inner magnetic ring 7, a motor 8 and an impeller 9; the large magnetic ring 2 is embedded inside the outer fixed housing 1, and the fixing ring 3 is fixedly installed at the bottom of the outer fixed housing 1 through bolts; there are two outer magnetic rings 4, one of the outer magnetic rings 4 is fixedly installed inside the top of the outer fixed housing 1, and the other outer magnetic ring 4 is fixedly connected with the fixing ring 3; the small magnetic ring 6 is embedded outside the inner moving housing 5, two inner magnetic rings 7 are installed outside the inner moving housing 5, and the inner moving housing 5 is located inside the outer fixed housing 1; a support frame 501 is arranged inside the inner moving housing 5, the motor 8 is installed inside the inner moving housing 5, the motor 8 is fixedly connected with the support frame 501 through bolts, and the impeller 9 is connected to the outside of the motor 8; the inner moving housing 5 is suspended inside the outer fixed housing 1, the inner moving housing 5 and the outer fixed housing 1 do not contact each other, and the distance between the inner moving housing 5 and the outer fixed housing 1 is 1 cm; the large magnetic ring 2 surrounds the periphery of the small magnetic ring 6, the distance between the inner side of the large magnetic ring 2 and the outer side of the small magnetic ring 6 is 1 cm, and the magnetic poles of the close parts of the large magnetic ring 2 and the small magnetic ring 6 are the same; the two inner magnetic rings 7 are symmetrically arranged up and down outside the inner moving housing 5, the two inner magnetic rings 7 are respectively close to the two outer magnetic rings 4, and the distance between the outer magnetic ring 4 and the inner magnetic ring 7 is 1; by using the magnetic repulsion force between the large magnetic ring 2 and the small magnetic ring 6, an inward thrust is applied to the inner moving housing 5 to reduce the horizontal movement amplitude of the inner moving housing 5, and by using the magnetic repulsion force between the outer magnetic ring 4 and the inner magnetic ring 7, an up-and-down thrust is applied to the inner moving housing 5 to make the inner moving housing 5 located in the middle part of the outer fixed housing 1, reduce the up-and-down movement amplitude of the inner moving housing 5, play a shock-absorbing effect during the operation of the fan, effectively reduce the noise generated by the fan due to vibration, and ensure the silent operation effect of the fan.

[0031] In the embodiment of the present disclosure, the inner magnetic ring 7 and the outer magnetic ring 4 are in a wavy shape, the depth of the concave part of the inner magnetic ring 7 and the outer magnetic ring 4 is 2 cm, the convex part of the inner magnetic ring 7 is located in the concave part of the outer magnetic ring 4, and the convex part of the outer magnetic ring 4 is located in the concave part of the inner magnetic ring 7; adopting the above technical solution, by designing the inner magnetic ring 7 and the outer magnetic ring 4 into a wavy shape, the convex part of the inner magnetic ring 7 can receive the opposite magnetic repulsion force from the concave part of the outer magnetic ring 4, and the convex part of the outer magnetic ring 4 can receive the opposite magnetic repulsion force from the concave part of the inner magnetic ring 7, so as to prevent the inner moving housing 5 from rotating and ensure the stability of the state of the inner moving housing 5.

[0032] Embodiment 2, on the basis of Embodiment 1, there are two impellers 9, the two impellers 9 are connected to the upper and lower ends of the drive shaft of the motor 8, and heat dissipation strips 801 are arranged in a surrounding shape outside the motor 8, and the heat dissipation strips 801 are in a wavy shape; adopting the above technical solution, the motor 8 drives the two impellers 9 to rotate synchronously, effectively improving the wind force. By designing the heat dissipation strips 801 into a wavy shape, the heat dissipation area of the motor 8 itself is effectively increased, and the air flows in the curved channels between the heat dissipation strips 801 to take away the heat generated by the motor 8, ensuring the low-temperature operation effect of the motor 8.

[0033] Working principle of this embodiment: By using the magnetic repulsion force between the large magnetic coil 2 and the small magnetic coil 6, an inward thrust is applied to the inner moving housing 5 to reduce the horizontal movement amplitude of the inner moving housing 5. And by using the magnetic repulsion force between the outer magnetic coil 4 and the inner magnetic coil 7, an up-and-down thrust is applied to the inner moving housing 5 to make the inner moving housing 5 located at the middle part of the outer fixed housing 1, reducing the up-and-down movement amplitude of the inner moving housing 5, so as to achieve a shock absorption effect during the operation of the fan and effectively reduce the noise generated by the fan due to vibration; The inner magnetic coil 7 and the outer magnetic coil 4 are designed in a wave shape, so that the convex part of the inner magnetic coil 7 can receive the opposite magnetic repulsion force from the concave part of the outer magnetic coil 4, and the convex part of the outer magnetic coil 4 can receive the opposite magnetic repulsion force from the concave part of the inner magnetic coil 7, preventing the inner moving housing 5 from rotating; The motor 8 drives the two impellers 9 to rotate synchronously, effectively improving the wind force. The heat dissipation strips 801 are designed in a wave shape, effectively increasing the self-heat dissipation area of the motor 8. The air flows in the curved channels between the heat dissipation strips 801, taking away the heat generated by the motor 8.

[0034] In this article, the following points need to be noted:

[0035] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.

[0036] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0037] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A low-noise maglev blower, comprising: Outer fixed housing (1), large magnetic ring (2), fixed ring (3), outer magnetic ring (4), inner moving housing (5), small magnetic ring (6), inner magnetic ring (7), motor (8) and impeller (9); characterized in that a large magnetic ring (2) is embedded inside the outer fixed housing (1), and a fixed ring (3) is fixedly installed at the bottom of the outer fixed housing (1) by bolts; two outer magnetic rings (4) are provided, one of the outer magnetic rings (4) is fixedly installed inside the top of the outer fixed housing (1), and the other outer magnetic ring (4) is fixedly connected to the fixed ring (3); a small magnetic ring (6) is embedded outside the inner moving housing (5), two inner magnetic rings (7) are installed outside the inner moving housing (5), and the inner moving housing (5) is located inside the outer fixed housing (1); a support frame (501) is arranged inside the inner moving housing (5), a motor (8) is installed inside the inner moving housing (5), the motor (8) is fixedly connected to the support frame (501) by bolts, and an impeller (9) is connected to the outside of the motor (8).

2. The low-noise magnetic levitation blower according to claim 1, characterized in that the inner moving housing (5) is suspended inside the outer fixed housing (1), the inner moving housing (5) and the outer fixed housing (1) do not contact each other, and the distance between the inner moving housing (5) and the outer fixed housing (1) is 1 cm.

3. The low-noise magnetic levitation blower according to claim 1, characterized in that the large magnetic ring (2) surrounds the periphery of the small magnetic ring (6), the distance between the inner side of the large magnetic ring (2) and the outer side of the small magnetic ring (6) is 1 cm, and the magnetic poles of the close parts of the large magnetic ring (2) and the small magnetic ring (6) are the same.

4. The low-noise magnetic levitation blower according to claim 1, characterized in that the two inner magnetic rings (7) are symmetrically arranged up and down outside the inner moving housing (5), the two inner magnetic rings (7) are respectively close to the two outer magnetic rings (4), and the distance between the outer magnetic ring (4) and the inner magnetic ring (7) is 1 cm.

5. The low-noise magnetic levitation blower according to claim 1, characterized in that the inner magnetic ring (7) and the outer magnetic ring (4) are wavy, and the depth of the concave part of the inner magnetic ring (7) and the outer magnetic ring (4) is 2 cm.

6. The low-noise magnetic levitation blower according to claim 1, characterized in that the convex part of the inner magnetic ring (7) is located in the concave part of the outer magnetic ring (4), and the convex part of the outer magnetic ring (4) is located in the concave part of the inner magnetic ring (7).

7. The low-noise magnetic levitation blower according to claim 1, characterized in that two impellers (9) are provided, the two impellers (9) are connected to the upper and lower ends of the drive shaft of the motor (8), and heat dissipation strips (801) are arranged in a surrounding manner outside the motor (8), and the heat dissipation strips (801) are wavy.