Resource comprehensive utilization treatment equipment for petrochemical sludge

By designing the petrochemical sludge treatment equipment for the combustion components and cleaning components, using scrapers to clean impurities and furnace ash in the inner wall of the combustion furnace, combined with the twisted dragon to transport the sludge, the problem of bonded impurities in the combustion furnace is solved, the heat transfer efficiency and combustion uniformity are improved, equipment maintenance is simplified, and work efficiency is improved.

CN223178843UActive Publication Date: 2025-08-01绿知源(北京)环保科技有限公司
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Patent Information

Application Number
CN202422439141.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-01
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

When dealing with petrochemical sludge, existing combustion furnaces are prone to residual impurities and furnace ash in their internal areas, resulting in reduced heat transfer efficiency and abnormal equipment operation.

Method used

A comprehensive resource utilization treatment equipment for petrochemical sludge was designed, including combustion components and cleaning components. The cylinder pushing scraper is used to clean the inner wall of the combustion furnace, and the petrochemical sludge is transported in combination with the twisted dragon to ensure the continuity of feeding, and the scraper is fixed through the snap plate and the limit rod to achieve convenient maintenance.

Benefits of technology

Effectively clean impurities and ash in the inner wall of the combustion furnace, improve heat transfer efficiency, ensure combustion uniformity and efficiency, avoid local overheating, simplify equipment maintenance, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides resource comprehensive utilization treatment equipment for petrochemical sludge, which relates to the technical field of petrochemical sludge treatment and comprises a combustion component, a feeding component is arranged at the top of the combustion component, a cleaning component is arranged in the combustion component, and the combustion component comprises a combustion furnace and a furnace cover. And the cleaning assembly comprises a connecting ring, a mounting ring is mounted on the outer side of the bottom of the connecting ring, a scraping plate is mounted at the bottom of the mounting ring, and air cylinders are symmetrically mounted at the top of the connecting ring. The air cylinder extends to push the connecting ring to descend, so that the scraping plate scrapes the inner wall of the combustion furnace, residual and bonded impurities and furnace ash on the inner wall of the combustion furnace are effectively cleaned, dust and impurities are prevented from affecting heat transfer, heat is effectively transferred to petrochemical sludge, the combustion efficiency is improved, and the service life of the combustion furnace is prolonged. And meanwhile, local overheating or uneven temperature caused by accumulation of stove ash is reduced, and the uniformity and effect of combustion are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of petrochemical sludge treatment, in particular to a comprehensive utilization treatment device for the resource utilization of petrochemical sludge. Background Technique

[0002] Petrochemical sludge is a kind of solid waste generated in the process of petrochemical production. It mainly comes from the sewage treatment facilities of petrochemical enterprises and contains complex components, such as residual petroleum hydrocarbons, heavy metals, inorganic salts, organic compounds and microbial communities. At present, most petrochemical sludge is reused by burning in a combustion furnace.

[0003] During the combustion of petrochemical sludge in the existing combustion furnace, a large amount of impurities and furnace ash are easily left and adhered inside the combustion furnace. If not cleaned for a long time, slagging is likely to occur, which will affect the heat transfer efficiency and the normal operation of the equipment, resulting in the problem of reduced work efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problem that a large amount of impurities and furnace ash are easily left and adhered inside the combustion furnace in the prior art, and slagging is likely to occur if not cleaned for a long time, which will affect the heat transfer efficiency and the normal operation of the equipment, resulting in the problem of reduced work efficiency, and a comprehensive utilization treatment device for the resource utilization of petrochemical sludge is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a comprehensive utilization treatment device for the resource utilization of petrochemical sludge, including a combustion component, a feeding component is arranged at the top of the combustion component, and a cleaning component is arranged inside the combustion component. The combustion component includes a combustion furnace and a furnace cover. The cleaning component includes a connecting ring, an installation ring is installed on the outer side of the bottom of the connecting ring, a scraper is installed at the bottom of the installation ring, and cylinders are symmetrically installed at the top of the connecting ring.

[0006] Preferably, the feeding component includes a feeding port, a rotating shaft is installed inside the feeding port, a motor is installed at the top of the rotating shaft, and a screw conveyor is installed on the outer side of the rotating shaft.

[0007] Preferably, a snap plate is installed on the outer sides of the connecting ring and the installation ring, and a limiting rod penetrates through the snap plate.

[0008] Preferably, one end of the limiting rod penetrates through a fixing rod, and the side of the scraper is connected to the inner side of the combustion furnace.

[0009] Preferably, a fixing frame is installed at the top of the motor, and one end of the fixing frame is connected to the side of the feeding port.

[0010] Preferably, an air inlet is connected to the side of the combustion furnace, a smoke exhaust pipe is connected to the top of the furnace cover, a feeding pipe is connected to the bottom of the combustion furnace, and a support frame is installed outside the combustion furnace.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0012] 1. In the present utility model, when the cylinder extends, it pushes the connecting ring downward, causing the scraper to scrape the inner wall of the combustion furnace, effectively cleaning the impurities and furnace ash adhered to the inner wall of the combustion furnace, avoiding the influence of dust impurities on heat transfer, enabling heat to be effectively transferred to the petrochemical sludge, improving the combustion efficiency, and at the same time reducing local overheating or temperature unevenness caused by the accumulation of furnace ash, improving the uniformity and effect of combustion. The installation ring is clamped outside the connecting ring, then the connecting ring and the installation ring are fixed by the buckle plate, and finally the limiting rod is beneficial for limiting, facilitating the maintenance and replacement of the scraper, improving the cleaning effect, with convenient, fast operation, and beneficial for improving the installation and disassembly efficiency.

[0013] 2. In the present utility model, the motor electrically drives the rotating shaft to rotate, thereby driving the auger to rotate. The auger is beneficial for transporting the petrochemical sludge, enabling the petrochemical sludge to enter the combustion furnace evenly, avoiding the accumulation and blockage of the sludge, ensuring the continuity of feeding, shortening the feeding time, and thus improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 FIG. 1 is a three-dimensional structural schematic diagram of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model;

[0015] Figure 2 FIG. 2 is a schematic diagram of the structure of another angle of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model;

[0016] Figure 3 FIG. 3 is a sectional structural schematic diagram of the feeding assembly of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model;

[0017] Figure 4 FIG. 4 is a sectional structural schematic diagram of the interior of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model;

[0018] Figure 5 FIG. 5 is an exploded structural schematic diagram of the installation assembly of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model;

[0019] Figure 6 FIG. 6 is a partial structural schematic diagram of the interior of a comprehensive utilization and treatment device for petrochemical sludge proposed by the present utility model.

[0020] Legend: 1. Combustion component; 101. Combustion furnace; 102. Air inlet; 103. Support frame; 104. Smoke exhaust pipe; 105. Furnace cover; 106. Feeding pipe; 2. Feeding component; 201. Feeding port; 202. Motor; 203. Rotating shaft; 204. Screw conveyor; 205. Fixed frame; 3. Cleaning component; 301. Connecting ring; 302. Mounting ring; 303. Scraper; 304. Cylinder; 305. Buckle plate; 306. Limit rod; 307. Fixed rod. Detailed implementation manners

[0021] In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0023] Embodiment 1: As Figures 1 - 6 shown, the present invention provides a technical solution: a comprehensive utilization and treatment equipment for petrochemical sludge, including a combustion component 1. A feeding component 2 is arranged on the top of the combustion component 1, and a cleaning component 3 is arranged inside the combustion component 1. The combustion component 1 includes a combustion furnace 101 and a furnace cover 105. The cleaning component 3 includes a connecting ring 301. An installation ring 302 is installed on the outer side of the bottom of the connecting ring 301. A scraper 303 is installed at the bottom of the installation ring 302. Cylinders 304 are symmetrically installed on the top of the connecting ring 301. Buckle plates 305 are installed on the outer sides of the connecting ring 301 and the installation ring 302. A limit rod 306 penetrates through the inside of the buckle plate 305. One end of the limit rod 306 penetrates through a fixed rod 307. The side surface of the scraper 303 is connected to the inner side of the combustion furnace 101.

[0024] In this embodiment, after the combustion of petrochemical sludge is completed inside the combustion furnace 101, the cylinder 304 extends to push the connecting ring 301 downward, causing the scraper 303 to scrape the inner wall of the combustion furnace 101, effectively cleaning the impurities and furnace ash adhering to the inner wall of the combustion furnace 101, avoiding the influence of dust impurities on heat transfer, enabling heat to be effectively transferred to the petrochemical sludge, improving the combustion efficiency, and at the same time reducing local overheating or uneven temperature caused by furnace ash accumulation, improving the uniformity and effect of combustion. The installation ring 302 is clamped on the outside of the connecting ring 301, and then the buckle plate 305 is used to fix the connecting ring 301 and the installation ring 302. Finally, the limiting rod 306 is beneficial for limiting, facilitating the maintenance and replacement of the scraper 303, improving the cleaning effect, being convenient and fast in operation, beneficial to improving the installation and disassembly efficiency, and the fixing rod 307 is beneficial for providing a limiting function for the limiting rod 306.

[0025] Embodiment 2: As Figures 1 - 6 shown, the feeding assembly 2 includes a feeding port 201. A rotating shaft 203 is installed inside the feeding port 201. A motor 202 is installed at the top of the rotating shaft 203. A auger 204 is installed on the outside of the rotating shaft 203. A fixing frame 205 is installed at the top of the motor 202. One end of the fixing frame 205 is connected to the side surface of the feeding port 201. An air inlet 102 is connected to the side surface of the combustion furnace 101. A smoke exhaust pipe 104 is connected to the top of the furnace cover 105. A discharge pipe 106 is connected to the bottom of the combustion furnace 101. A support frame 103 is installed on the outside of the combustion furnace 101.

[0026] In this embodiment, the air inlet 102 facilitates the entry of air into the combustion furnace 101, ensuring sufficient oxygen inside the combustion furnace 101 and promoting combustion. When feeding petrochemical sludge, the motor 202 is electrically driven to rotate the rotating shaft 203, which in turn drives the auger 204 to rotate. The auger 204 is beneficial for conveying the petrochemical sludge, enabling the petrochemical sludge to be evenly sprayed into the combustion furnace 101 through the nozzle at the bottom of the feeding port 201, avoiding the accumulation and blockage of sludge, ensuring the continuity of feeding, shortening the feeding time, and thus improving the working efficiency. The rotation of the auger 204 continuously conveys and extrudes the input sludge, causing the petrochemical sludge to be ejected from the bottom of the nozzle at the bottom of the feeding port 201, enabling the petrochemical sludge to be efficiently sprayed inside the combustion furnace 101, achieving efficient combustion, and being beneficial to improving the combustion efficiency of the petrochemical sludge. The smoke exhaust pipe 104 facilitates the discharge of flue gas during the combustion process, and the support frame 103 is beneficial for ensuring the stability of the combustion furnace 101.

[0027] Working principle of this embodiment: During use, first connect to the petrochemical sludge pipeline so that the pipeline is connected to the feed inlet 201. At the same time, the motor 202 drives the rotating shaft 203 to rotate electrically, thereby driving the auger 204 to rotate. The auger 204 is beneficial for transporting the petrochemical sludge and enabling the petrochemical sludge to enter the combustion furnace 101 evenly. The air inlet 102 facilitates the entry of air into the combustion furnace 101 and cooperates with the combustion furnace 101 to burn the petrochemical sludge. The burned sludge is discharged through the discharge pipe 106. When the combustion of the petrochemical sludge inside the combustion furnace 101 is completed, the cylinder 304 extends to push the connecting ring 301 downward, causing the scraper 303 to scrape the inner wall of the combustion furnace 101, effectively cleaning the impurities and furnace ash remaining and adhered to the inner wall of the combustion furnace 101. The mounting ring 302 is clamped on the outside of the connecting ring 301, and then the buckle plate 305 is used to fix the connecting ring 301 and the mounting ring 302. Finally, the limiting rod 306 is beneficial for limiting, facilitating the maintenance and replacement of the scraper 303.

[0028] The above are only the preferred embodiments of the present invention, and are not limitations on the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. An integrated resource utilization treatment device for petrochemical sludge, comprising a combustion component (1), characterized in that: A feeding component (2) is arranged at the top of the combustion component (1), a cleaning component (3) is arranged inside the combustion component (1), the combustion component (1) includes a combustion furnace (101) and a furnace cover (105), the cleaning component (3) includes a connecting ring (301), an installation ring (302) is installed on the outer side of the bottom of the connecting ring (301), a scraping plate (303) is installed at the bottom of the installation ring (302), and cylinders (304) are symmetrically installed at the top of the connecting ring (301).

2. The comprehensive utilization treatment equipment for petrochemical sludge according to claim 1, characterized in that: The feeding component (2) includes a feeding port (201), a rotating shaft (203) is installed inside the feeding port (201), a motor (202) is installed at the top of the rotating shaft (203), and a screw conveyor (204) is installed on the outer side of the rotating shaft (203).

3. The comprehensive utilization treatment equipment for petrochemical sludge according to claim 1, characterized in that: A buckle plate (305) is installed on the outer sides of the connecting ring (301) and the installation ring (302), and a limiting rod (306) penetrates through the inside of the buckle plate (305).

4. The resource comprehensive utilization treatment equipment for petrochemical sludge according to claim 3, characterized in that: One end of the limiting rod (306) penetrates through a fixing rod (307), and the side surface of the scraping plate (303) is connected to the inner side of the combustion furnace (101).

5. The comprehensive utilization treatment equipment for petrochemical sludge according to claim 2, characterized in that: A fixing frame (205) is installed at the top of the motor (202), and one end of the fixing frame (205) is connected to the side surface of the feeding port (201).

6. The resource comprehensive utilization treatment equipment for petrochemical sludge according to claim 1, characterized in that: An air inlet (102) is connected to the side surface of the combustion furnace (101), a smoke exhaust pipe (104) is connected to the top of the furnace cover (105), a blanking pipe (106) is connected to the bottom of the combustion furnace (101), and a support frame (103) is installed on the outer side of the combustion furnace (101).