Sensor simulation aging test equipment

Through sensor simulation, the aging test equipment detects blade wear and sensor usage in real time, combined with the cylinder-controlled blade replacement device, the problems of low detection efficiency of existing equipment and cumbersome sensor replacement are solved, achieving efficient detection and high yield.

CN223179990UActive Publication Date: 2025-08-01SHANGHAI HAOMAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422325820.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-01
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The wear and aging testing equipment of existing chip cutting blades has low detection efficiency and cumbersome sensor replacement, which affects the detection efficiency and yield rate.

Method used

Design sensor simulation aging testing equipment, including spindle assembly, sensor detection assembly and cylinder-controlled blade replacement device, to achieve real-time detection of blade wear and sensor usage, and to quickly replace blades through cylinders.

Benefits of technology

Improve the testing efficiency, reduce manual intervention, ensure the testing quality and improve the yield rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223179990U_ABST
Patent Text Reader

Abstract

The utility model discloses sensor simulation aging test equipment, which comprises an equipment base, a main shaft assembly is arranged at the upper part of the right end of the equipment base, one part of a water path assembly is arranged on the upper end surface of the equipment base at the rear side of the main shaft assembly, and a sensor detection assembly is arranged at the left side of the main shaft assembly; the sensor detection assembly comprises a steel plate, the steel plate is installed on the upper portion of the left end of the equipment base, a blade replacement device controlled by an air cylinder is installed on the steel plate, a sliding way is installed on the rear side of the steel plate, a main shaft assembly is installed on the right side of the steel plate, and a sensor body is installed on the side of one portion of the main shaft assembly. The problems that an existing chip cutting blade can be subjected to abrasion and aging tests during use, some existing test equipment usually needs to be manually used for detection when the equipment is paused, the detection efficiency is low, and replacement of a detection sensor is tedious are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip cutting blade testing, and specifically, to a sensor simulation aging test device. Background Technique

[0002] At present, when chip cutting blades are in use, wear and aging tests will be carried out. Some existing test devices usually need to be detected manually when the device pauses, resulting in low detection efficiency. Moreover, when replacing the detection sensor, it is quite cumbersome.

[0003] To solve the above problems, a sensor simulation aging test device is proposed in this application. Content of the Utility Model

[0004] Aiming at the problems in the related technology, the utility model provides a sensor simulation aging test device, which can quickly detect the wear degree of the blade and the usage condition of the sensor, and has a simple structure. The blade and the sensor can be quickly replaced, thereby improving the detection efficiency and the yield rate at the same time.

[0005] For this reason, the specific technical solution adopted by the utility model is as follows:

[0006] The sensor simulation aging test device includes a device base. The upper part of the right end of the device base is provided with a main shaft assembly. One part of the waterway assembly is installed on the upper end surface of the device base behind the main shaft assembly. A sensor detection assembly is installed on the left side of the main shaft assembly.

[0007] The sensor detection assembly includes a steel plate. The steel plate is installed on the upper part of the left end of the device base. A blade replacement device controlled by a cylinder is installed on the steel plate. A slideway is installed behind the steel plate. A positioning pin is arranged on the steel plate. A main shaft assembly is installed on the right side of the steel plate. A sensor body is installed on the side of one part of the main shaft assembly.

[0008] As a further scheme of the utility model, the main shaft assembly includes a high-speed rotating motor. The high-speed rotating motor is installed in a fixed base. The fixed base is installed on the upper end surface of the device base. The output end of the high-speed rotating motor is in transmission connection with a main shaft rod. A blade body is installed on the main shaft rod through screws.

[0009] As a further scheme of the utility model, a sensor body is installed on one side of the blade body. One part of the waterway assembly is installed on the other side of the blade body. The high-speed rotating motor is electrically connected to a frequency converter installed on the front side wall of the device base.

[0010] As a further solution of the present utility model, the waterway assembly includes a high-pressure water pump, which is installed on the upper end surface of the equipment base at the rear side of the high-speed rotating motor. The water inlet end of the high-pressure water pump is connected to a circulating water tank installed in the inner cavity of the equipment base through a pipeline. The water outlet pipe connected to the water outlet end of the high-pressure water pump passes through the safety box and is connected to a waterway splitter. The waterway splitter is connected to a spray head installed on one side of the blade body through a water distribution pipe.

[0011] As a further solution of the present utility model, the high-pressure water pump is electrically connected to a flow rate adjustment panel installed on the front side wall of the equipment base, and the high-pressure water pump is electrically connected to a water pump start button installed on the upper end surface of the equipment base at the front side of the high-speed rotating motor.

[0012] As a further solution of the present utility model, a motor start button is installed on the left side of the water pump start button, and the motor start button is electrically connected to the high-speed rotating motor.

[0013] As a further solution of the present utility model, an equipment power start button is installed on the left side of the motor start button.

[0014] The beneficial effects of the present utility model are as follows:

[0015] In the present utility model, through the cooperation of the main shaft assembly and the sensor detection assembly, during use, the wear degree of the blade body can be detected in real time and quickly through the sensor body on one side of the blade body, and the usage condition of the sensor body itself can also be detected, which is convenient for timely replacement of the sensor body 9 to ensure the detection quality. The blade replacement device controlled by the cylinder can facilitate and quickly replace the blade body, improve the detection efficiency, thereby improving the yield rate, and at the same time, it can also reduce manual detection and further improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 is the front view structural schematic diagram of the sensor simulation aging test equipment according to the embodiment of the present utility model;

[0018] Figure 2 is the top view structural schematic diagram of the sensor simulation aging test equipment according to the embodiment of the present utility model;

[0019] Figure 3It is a left view structural schematic diagram of a sensor analog aging test device according to an embodiment of the present utility model.

[0020] In the figure:

[0021] 1. Equipment base; 2. Main shaft assembly; 21. High-speed rotating motor; 22. Fixed base; 23. Main shaft rod; 24. Blade body; 25. Frequency converter; 3. Water circuit assembly; 31. High-pressure water pump; 32. Circulating water tank; 33. Safety box; 34. Water circuit splitter; 35. Sprinkler head; 36. Flow rate adjustment panel; 37. Water pump start button; 4. Sensor detection assembly; 5. Steel plate; 6. Blade replacement device; 7. Slideway; 8. Positioning pin; 9. Sensor body; 10. Motor start button; 11. Equipment power start button. Specific embodiments

[0022] To further illustrate each embodiment, the present utility model provides attached drawings, which are a part of the disclosure of the present utility model. They are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0023] According to an embodiment of the present utility model, a sensor analog aging test device is provided.

[0024] Please refer to the attached instructions Figures 1-3, according to the sensor analog aging test equipment of the embodiment of the present utility model, it includes an equipment base 1. An upper part of the right end of the equipment base 1 is provided with a main shaft assembly 2. On the upper end surface of the equipment base 1 at the rear side of the main shaft assembly 2, a part of a water path assembly 3 is installed. A sensor detection assembly 4 is installed on the left side of the main shaft assembly 2; the sensor detection assembly 4 includes a steel plate 5. The steel plate 5 is installed on the upper part of the left end of the equipment base 1. On the steel plate 5, there is a blade replacement device 6 controlled by a cylinder. A slideway 7 is installed at the rear side of the steel plate 5. A positioning pin 8 is arranged on the steel plate 5. The main shaft assembly 2 is installed on the right side of the steel plate 5. A sensor body 9 is installed on the side of a part of the main shaft assembly 2. An equipment power start button 11 is installed on the left side of the motor start button 10. By the cooperation of the arranged main shaft assembly 2 and the sensor detection assembly 4, during use, through the sensor body 9 on one side of the blade body 24, the wear degree of the blade body 24 can be detected in real time and quickly, and at the same time, the usage condition of the sensor body 9 itself can also be detected, which is convenient for timely replacing the sensor body 9 to ensure the detection quality. And the arranged blade replacement device 6 controlled by a cylinder can facilitate and quickly replace the blade body 24, improve the detection efficiency, thereby improving the yield rate, and at the same time, it can also reduce manual detection and further improve the detection efficiency.

[0025] In one embodiment, please refer to the attached drawings of the specification Figure 1 、 Figure 2 and Figure 3 , as a further solution of the present utility model, the main shaft assembly 2 includes a high-speed rotating motor 21. The high-speed rotating motor 21 is installed in a fixed base 22. The fixed base 22 is installed on the upper end surface of the equipment base 1. The output end of the high-speed rotating motor 21 is drivingly connected to a main shaft rod 23. A blade body 24 is installed on the main shaft rod 23 through screws. A sensor body 9 is installed on one side of the blade body 24. A part of the water path assembly 3 is installed on the other side of the blade body 24. The high-speed rotating motor 21 is electrically connected to a frequency converter 25 installed on the front side wall of the equipment base 1. The motor start button 10 is electrically connected to the high-speed rotating motor 21. During use, the high-speed rotating motor 21 works to drive the blade body 24 to work.

[0026] In one embodiment, please refer to the attached drawings of the specification Figure 1 and Figure 2, as a further solution of the present utility model, the water circuit assembly 3 includes a high-pressure water pump 31, the high-pressure water pump 31 is installed on the upper end surface of the equipment base 1 at the rear side of the high-speed rotating motor 21, the water inlet end of the high-pressure water pump 31 is connected to a circulation water tank 32 installed in the inner cavity of the equipment base 1 through a pipeline, the water outlet pipe connected to the water outlet end of the high-pressure water pump 31 passes through the safety box 33 and is connected to a water circuit splitter 34, the water circuit splitter 34 is connected to a spray head 35 installed on one side of the blade body 24 through a water distribution pipe, the high-pressure water pump 31 is electrically connected to a flow rate adjustment panel 36 installed on the front side wall of the equipment base 1, and the high-pressure water pump 31 is electrically connected to a water pump start button 37 installed on the upper end surface of the equipment base 1 at the front side of the high-speed rotating motor 21. When in use, the high-pressure water pump 31 works, pumps the water in the circulation water tank 32 through the pipeline, then sends it into the water circuit splitter 34 through the water outlet pipe connected to the water outlet end, and then the water flows to the spray heads 35 at various places and sprays out.

[0027] Working process: When in use, first install the blade body 24 on the main shaft rod 23 through screws, then start the test equipment through the equipment power start button 11, then start the high-speed rotating motor 21 to work through the motor start button 10, drive the blade body 24 to work, and at the same time start the high-pressure water pump 31 to work through the water pump start button 37. During this process, the sensor body 9 on one side of the blade body 24 quickly detects the wear degree of the blade body 24 in real time, and can also detect the usage situation of the sensor body 9 itself, which is convenient for timely replacement of the sensor body 9 to ensure the detection quality. The blade replacement device 6 controlled by the cylinder can conveniently and quickly replace the blade body 24 to improve the detection efficiency.

[0028] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. Sensor analog aging test equipment, including an equipment base (1), characterized in that: The upper right end of the equipment base (1) is equipped with a main shaft assembly (2). One part of the waterway assembly (3) is installed on the upper end surface of the equipment base (1) behind the main shaft assembly (2). The sensor detection assembly (4) is installed on the left side of the main shaft assembly (2). The sensor detection assembly (4) includes a steel plate (5). The steel plate (5) is installed on the upper left end of the equipment base (1). A blade replacement device (6) controlled by a cylinder is installed on the steel plate (5). A slideway (7) is installed behind the steel plate (5). A positioning pin (8) is arranged on the steel plate (5). The main shaft assembly (2) is installed on the right side of the steel plate (5). A sensor body (9) is installed on the side of one part of the main shaft assembly (2).

2. The sensor analog aging test device according to claim 1, wherein: The main shaft assembly (2) includes a high-speed rotating motor (21). The high-speed rotating motor (21) is installed in a fixed base (22). The fixed base (22) is installed on the upper end surface of the equipment base (1). The output end of the high-speed rotating motor (21) is drivingly connected to a main shaft rod (23). A blade body (24) is installed on the main shaft rod (23) through screws.

3. The sensor analog aging test device according to claim 2, characterized in that: A sensor body (9) is installed on one side of the blade body (24). One part of the waterway assembly (3) is installed on the other side of the blade body (24). The high-speed rotating motor (21) is electrically connected to a frequency converter (25) installed on the front side wall of the equipment base (1).

4. The sensor analog aging test device according to claim 3, wherein: The waterway assembly (3) includes a high-pressure water pump (31). The high-pressure water pump (31) is installed on the upper end surface of the equipment base (1) behind the high-speed rotating motor (21). The water inlet end of the high-pressure water pump (31) is connected to a circulating water tank (32) installed in the inner cavity of the equipment base (1) through a pipeline. The water outlet pipe connected to the water outlet end of the high-pressure water pump (31) passes through a safety box (33) and is connected to a waterway splitter (34). The waterway splitter (34) is connected to a spray head (35) installed on one side of the blade body (24) through a water pipe.

5. The sensor analog aging test device according to claim 4, wherein: The high-pressure water pump (31) is electrically connected to a flow rate adjustment panel (36) installed on the front side wall of the equipment base (1). The high-pressure water pump (31) is electrically connected to a water pump start button (37) installed on the upper end surface of the equipment base (1) in front of the high-speed rotating motor (21).

6. The sensor analog aging test device according to claim 5, wherein: A motor start button (10) is installed on the left side of the water pump start button (37). The motor start button (10) is electrically connected to the high-speed rotating motor (21).

7. The sensor analog aging test device according to claim 6, wherein: An equipment power start button (11) is installed on the left side of the motor start button (10).