Three-phase leading-out wire insertion jig for motor

By designing a motor three-phase lead-out tube fixture, the problem of incorrect insertion of three-phase lead-out wires by using color distinction and precise positioning structure is solved, the problem of incorrect insertion of three-phase lead-out wires by stator is improved, the production efficiency and motor quality are improved, and the cost is reduced.

CN223181968UActive Publication Date: 2025-08-01苏州博特蒙电机有限公司
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Patent Information

Application Number
CN202422011524.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-01
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the motor manufacturing process, the color difference of the three-phase lead wire of the stator leads to scrapping or abnormal working, and it consumes a lot of time, affecting production efficiency and cost.

Method used

A motor three-phase lead-out tube fixture is designed, including a carrier table, positioning point and positioning pin. Through color distinction and structural design, the correct insertion of the three-phase lead-out wire is ensured, including the V-phase, W-phase and U-phase lead-out wires being red, white and black respectively. The step groove and positioning groove are used to achieve precise positioning.

Benefits of technology

Effectively prevent three-phase lead-out wire from being inserted incorrectly, improve production efficiency, reduce costs, ensure motor quality, reduce faults caused by color errors, and improve work efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor three-phase leading-out wire pipe inserting jig, which relates to the field of leading-out wire pipe inserting jigs and comprises a bearing platform, V-phase leading-out wires, W-phase leading-out wires and U-phase leading-out wires are installed on the top of the bearing platform, the V-phase leading-out wires comprise a first V-phase leading-out wire, a second V-phase leading-out wire and a third V-phase leading-out wire, and the W-phase leading-out wires comprise a first V-phase leading-out wire, a second V-phase leading-out wire and a second V-phase leading-out wire. The W-phase lead-out wires comprise a first W-phase lead-out wire, a second W-phase lead-out wire and a third W-phase lead-out wire; and the U-phase lead-out wires comprise a first U-phase lead-out wire, a second U-phase lead-out wire and a third U-phase lead-out wire. The motor three-phase lead-out wire insertion jig can effectively solve the problem of inconvenience in insertion of three-phase lead-out wires, unify the insertion position of each product, effectively prevent three-phase sleeves from being wrongly inserted in color, reduce the time for distinguishing the insertion positions of the three-phase sleeves, improve the operation efficiency, and reduce the labor intensity of workers. And the reject ratio of the three-phase sleeve which is wrongly inserted due to the color is reduced, and the purposes of effectively and quickly producing good products and improving the quality are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of inserting tube fixtures for lead wires, and particularly relates to a three-phase lead wire inserting tube fixture for motors. Background Technique

[0002] A motor is a device that converts electrical energy into mechanical energy. It uses a current-carrying coil to generate a rotating magnetic field and acts on the rotor to form a magnetoelectric driving rotating torque. Motors are divided into DC motors and AC motors according to the different power supplies used. Most of the motors in the power system are AC motors, which can be synchronous motors or asynchronous motors. A motor mainly consists of a stator and a rotor. The direction of the force on a current-carrying wire in a magnetic field is related to the direction of the current and the direction of the magnetic induction line. The working principle of a motor is the force exerted by a magnetic field on a current, which causes the motor to rotate.

[0003] With the booming development of the motor manufacturing industry and the increasing refinement of industry division of labor, from the production of stators and rotors to the final assembly of motor products, they are not completed in the same place. Usually, the stator lead wires are divided into three phases: U, V, and W. In order to better distinguish which wire is U, which is V, and which is W, sleeves of corresponding lead wire colors are usually selected. For example, U is black, V is red, and W is white. During the operation process, the entire stator is often scrapped due to the incorrect insertion of the three-phase UVW corresponding to the sleeve colors, which will cause the stator to fail to work or work abnormally, thus bringing huge losses to the company. To ensure that the three-phase lead wires of each stator are clear, reduce the error phenomenon, and save the time-consuming process of distinguishing which wire is U, which is V, and which is W.

[0004] Therefore, it is very necessary to propose a three-phase lead wire inserting tube fixture for motors to solve the above problems. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a three-phase lead wire inserting tube fixture for motors, which can effectively solve the problems in the background technique.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A three-phase lead wire inserting tube fixture for motors includes a carrying platform. The top of the carrying platform is installed with a V-phase lead wire, a W-phase lead wire, and a U-phase lead wire. A positioning point is installed on the top of the carrying platform, and a positioning pin is installed at the bottom of the carrying platform.

[0008] Preferably, the V-phase lead wire includes a first V-phase lead wire, a second V-phase lead wire, and a third V-phase lead wire, and the first V-phase lead wire, the second V-phase lead wire, and the third V-phase lead wire are all red.

[0009] Preferably, the W-phase lead-out wires include a first W-phase lead-out wire, a second W-phase lead-out wire, and a third W-phase lead-out wire, and the first W-phase lead-out wire, the second W-phase lead-out wire, and the third W-phase lead-out wire are all white.

[0010] Preferably, the U-phase lead-out wires include a first U-phase lead-out wire, a second U-phase lead-out wire, and a third U-phase lead-out wire, and the first U-phase lead-out wire, the second U-phase lead-out wire, and the third U-phase lead-out wire are all black.

[0011] Preferably, the positioning point is a positioning bolt, and a stepped groove is provided in the center of the bearing platform.

[0012] Preferably, a positioning groove is provided on the back of the bottom of the bearing platform. The dimensions of the positioning pin and the positioning groove are adapted to each other. The positioning pin is installed in the inner cavity of the positioning groove, and the positioning point is threadedly connected to the inner cavity of the positioning pin and extends to the top of the bearing platform. Advantages

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1. For this motor three-phase lead-out wire intubation jig, this jig can be used to improve the production capacity and quality of motor products, enhance the production speed, save the time spent on distinguishing which are the UVW three phases, can clearly identify the UVW three phases, and can prevent product scrapping caused by incorrect insertion of the three-phase lead-out wires. In this way, the cost can be effectively reduced and the quality of the motor can be guaranteed.

[0015] 2. For this motor three-phase lead-out wire intubation jig, through the provided stepped groove, the bearing platform can be placed at the stator of the motor. Through the provided positioning pin, it can be placed in the inner cavity of the positioning groove and positioned by the positioning point. In this way, the insertion work of the three-phase lead-out wire sleeves can be carried out through the first V-phase lead-out wire, the second V-phase lead-out wire, the third V-phase lead-out wire, the first W-phase lead-out wire, the second W-phase lead-out wire, the third W-phase lead-out wire, the first U-phase lead-out wire, the second U-phase lead-out wire, and the third U-phase lead-out wire provided at the bearing platform. Through the provided first V-phase lead-out wire, the second V-phase lead-out wire, the third V-phase lead-out wire, the first W-phase lead-out wire, the second W-phase lead-out wire, the third W-phase lead-out wire, the first U-phase lead-out wire, the second U-phase lead-out wire, and the third U-phase lead-out wire, the intubation position can be clearly defined and the color of the protective sleeve represented by the copper wire at each position and a certain phase in the UVW three phases can be determined. There is no need to spend time distinguishing which position corresponds to which phase and which kind of sleeve color should be inserted for each phase, which may lead to waste of time and labor, or incorrect phase sequence caused by incorrect intubation color, resulting in the phenomenon that the motor cannot work and the motor performance fails.

[0016] 3. The three-phase lead-out wire inserting fixture for the motor can be used to carry the stator core of the motor through the provided bearing platform. The provided positioning points can be used to connect the positioning pins, and at the same time, they are the starting positions for wire insertion. During the process of wire insertion from start to end, it can clearly indicate where to start and where to end, effectively improving work efficiency when working. Brief Description of the Drawings

[0017] Figure 1 is a schematic structural view of the front of the present utility model;

[0018] Figure 2 is a schematic structural view of the bottom of the present utility model;

[0019] Figure 3 is a schematic structural view of the positioning pin of the present utility model.

[0020] In the figures: 1. Bearing platform; 2. First V-phase lead-out wire; 3. Second V-phase lead-out wire; 5. Third V-phase lead-out wire; 6. First W-phase lead-out wire; 7. Second W-phase lead-out wire; 8. Third W-phase lead-out wire; 9. First U-phase lead-out wire; 10. Second U-phase lead-out wire; 11. Third U-phase lead-out wire; 12. Positioning point; 13. Step groove; 14. Positioning pin; 15. Positioning groove. Detailed Embodiment

[0021] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] As Figures 1 - 3 shown, a three-phase lead-out wire inserting fixture for a motor includes a bearing platform 1. The top of the bearing platform 1 is installed with V-phase lead-out wires, W-phase lead-out wires and a U-phase lead-out wire 9. The top of the bearing platform 1 is installed with a positioning point 12. The bottom of the bearing platform 1 is installed with a positioning pin 14. The V-phase lead-out wires include a first V-phase lead-out wire 2, a second V-phase lead-out wire 3 and a third V-phase lead-out wire 5. The first V-phase lead-out wire 2, the second V-phase lead-out wire 3 and the third V-phase lead-out wire 5 are all red. The W-phase lead-out wires include a first W-phase lead-out wire 6, a second W-phase lead-out wire 7 and a third W-phase lead-out wire 8. The first W-phase lead-out wire 6, the second W-phase lead-out wire 7 and the third W-phase lead-out wire 8 are all white. The U-phase lead-out wires include a first U-phase lead-out wire 9, a second U-phase lead-out wire 10 and a third U-phase lead-out wire 11. The first U-phase lead-out wire 9, the second U-phase lead-out wire 10 and the third U-phase lead-out wire 11 are all black. The positioning point 12 is a positioning bolt. A step groove 13 is opened in the center of the bearing platform 1. A positioning groove 15 is opened on the back of the bottom of the bearing platform 1. The sizes of the positioning pin 14 and the positioning groove 15 are adapted to each other. The positioning pin 14 is installed in the inner cavity of the positioning groove 15. The positioning point 12 is threadedly connected in the inner cavity of the positioning pin 14 and extends to the top of the bearing platform 1.

[0023] This jig can be used to improve the production capacity and quality of motor products, enhance production speed, save the time spent on distinguishing which are the three phases of UVW, clearly identify the three phases of UVW, prevent product scrapping caused by incorrect insertion of the three-phase lead-out wires, and thus effectively reduce costs and ensure the quality of the motor. Through the provided stepped groove 13, the carrier 1 can be placed at the stator of the motor. Through the provided positioning pin 14, it can be placed in the inner cavity of the positioning groove 15 and positioned by the positioning point 12. Thus, the insertion work of the three-phase lead-out wire sleeves can be carried out through the first V-phase lead-out wire 2, the second V-phase lead-out wire 3, the third V-phase lead-out wire 5, the first W-phase lead-out wire 6, the second W-phase lead-out wire 7, the third W-phase lead-out wire 8, the first U-phase lead-out wire 9, the second U-phase lead-out wire 10, and the third U-phase lead-out wire 11 at the carrier 1. Through the provided first V-phase lead-out wire 2, the second V-phase lead-out wire 3, the third V-phase lead-out wire 5, the first W-phase lead-out wire 6, the second W-phase lead-out wire 7, the third W-phase lead-out wire 8, the first U-phase lead-out wire 9, the second U-phase lead-out wire 10, and the third U-phase lead-out wire 11, it can clarify the insertion position of the tube and the color of the protective sleeve represented by the copper wire at each position and a certain phase among the three phases of UVW, without spending time distinguishing which position corresponds to which phase and which kind of sleeve color should be inserted for each phase, resulting in waste of time and labor, or phase sequence errors caused by incorrect insertion tube colors, leading to the phenomenon that the motor cannot work and motor performance failures. Through the provided carrier 1, it can be used to carry the stator core of the motor. Through the provided positioning point 12, it can be used to achieve the effect of connecting the positioning pin 14, and at the same time, it is also the starting position of the tube insertion. During the process from the start to the end of the tube insertion, it can clarify where to start and where to end, and can effectively improve work efficiency when working.

[0024] It should be noted that the present utility model is a jig for inserting the three-phase lead-out wires of a motor. When in use, the positioning pin 14 is installed in the inner cavity of the positioning groove 15 through the positioning point 12, and the installation of the first V-phase lead-out wire 2, the second V-phase lead-out wire 3, the third V-phase lead-out wire 5, the first W-phase lead-out wire 6, the second W-phase lead-out wire 7, the third W-phase lead-out wire 8, the first U-phase lead-out wire 9, the second U-phase lead-out wire 10, the third U-phase lead-out wire 11, and the positioning point 12 is carried out with the positioning point 12 as the base point. The motor stator is installed in the inner cavity of the stepped groove 13. Thus, the insertion work of the three-phase lead-out wires of UWV can be carried out according to different colors.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A motor three-phase lead-out wire intubation fixture, comprising a bearing table (1), characterized in that: The top of the carrier table (1) is equipped with a V-phase lead wire, a W-phase lead wire, and a U-phase lead wire (9). The top of the carrier table (1) is equipped with a positioning point (12), and the bottom of the carrier table (1) is equipped with a positioning pin (14).

2. The motor three-phase lead-out wire intubation fixture according to claim 1, characterized in that: The V-phase lead wire includes a first V-phase lead wire (2), a second V-phase lead wire (3), and a third V-phase lead wire (5). The first V-phase lead wire (2), the second V-phase lead wire (3), and the third V-phase lead wire (5) are all red.

3. The motor three-phase lead-out wire inserting tube fixture according to claim 1, wherein: The W-phase lead wire includes a first W-phase lead wire (6), a second W-phase lead wire (7), and a third W-phase lead wire (8). The first W-phase lead wire (6), the second W-phase lead wire (7), and the third W-phase lead wire (8) are all white.

4. A motor three-phase lead-out wire intubation fixture according to claim 1, characterized in that: The U-phase lead wire includes a first U-phase lead wire (9), a second U-phase lead wire (10), and a third U-phase lead wire (11). The first U-phase lead wire (9), the second U-phase lead wire (10), and the third U-phase lead wire (11) are all black.

5. A motor three-phase lead-out wire intubation fixture according to claim 1, characterized in that: The positioning point (12) is a positioning bolt, and a stepped groove (13) is provided in the center of the carrier table (1).

6. The motor three-phase lead-out wire intubation jig according to claim 5, characterized in that: A positioning groove (15) is provided on the back of the bottom of the carrier table (1). The dimensions of the positioning pin (14) and the positioning groove (15) are adapted to each other. The positioning pin (14) is installed in the inner cavity of the positioning groove (15), and the positioning point (12) is threadedly connected in the inner cavity of the positioning pin (14) and extends to the top of the carrier table (1).