Automatic winding device of winding wire for motor

Abstract

The utility model discloses an automatic winding device of a winding wire for a motor, which comprises a mounting rack, a sliding wheel, a leveling device, a flattening device, a winding device and a winding wire, the sliding wheel is rotatably arranged on one side wall of the mounting rack, the leveling device comprises a first sliding component and a leveling component, and the flattening component is arranged on one side wall of the mounting rack. The first sliding assembly is arranged on one side of the mounting frame, the leveling assembly is arranged on the first sliding assembly, the flattening device comprises a roller assembly and a second sliding assembly, the roller assembly is rotatably arranged on one side of the mounting frame, the second sliding assembly is slidably arranged on one side of the mounting frame, and the second sliding assembly is connected with the roller assembly. Therefore, the leveling and flattening device is arranged to arrange and flatten the input winding wire, and the winding device is arranged to accurately control the speed and the path, ensure that the wire is uniformly and tightly wound on the winding roller, and avoid excessive local winding of the winding roller.

Description

Technical Field

[0001] The utility model relates to the technical field of winding devices, in particular to an automatic winding device for winding wires of motors. Background Art

[0002] The existing automatic winding devices for winding wires of motors have indeed made remarkable progress in terms of automation and efficiency, but there are still limitations that cannot be ignored in the initial preparation stage of processing the winding wires. These devices often directly receive unrefined wires for winding operations, ignoring the important impact of the wire state on the subsequent processing process and the quality of the finished product.

[0003] For wires that have not been fully sorted and flattened, the irregularities in their forms, such as bending and even twisting, not only increase the physical complexity during the winding process but may also introduce a series of potential problems. During the high-speed rotation or precise positioning in the winding process, these irregular wires are more likely to come into unnecessary contact and friction with the guide wheels, jigs or other components of the winding machine. This frequent interaction not only accelerates the wear of the equipment but also greatly increases the risk of damage to the wire surface. Scratches, wear or even breakage on the wire surface may directly lead to a decline in electrical performance, such as an increase in resistance and signal transmission distortion, thereby affecting the efficiency and stability of the entire motor system. Summary of the Utility Model

[0004] The utility model aims to solve at least one of the technical problems in the related art to a certain extent.

[0005] To this end, the purpose of the utility model is to provide an automatic winding device for winding wires of motors, which is provided with a leveling and flattening device. The leveling and flattening device is located at the front end of the winding operation to sort and flatten the input winding wires, ensuring that the wire surface is flat without bending, twisting or crossing, improving the physical form consistency of the wires. It is also provided with a winding device that can precisely control the speed and path to ensure that the wires are evenly and tightly wound on the winding roller, avoiding excessive local winding on the winding roller and further reducing the friction between the wires and the winding roller.

[0006] To achieve the above object, the present utility model provides an automatic winding device for winding wires of an electric motor, which includes a mounting frame, a sliding wheel, a leveling device, a flattening device, a winding device, and a winding wire. Among them, the sliding wheel is rotatably arranged on one side wall of the mounting frame. The leveling device includes a first sliding component and a leveling component. Among them, the first sliding component is arranged on one side of the mounting frame, and the leveling component is arranged on the first sliding component. The flattening device includes a roller component and a second sliding component. Among them, the roller component is rotatably arranged on one side of the mounting frame, the second sliding component is slidably arranged on one side of the mounting frame, and the second sliding component is connected to the roller component. The winding device includes a winding component, and the winding component is rotatably arranged on the mounting frame. One end of the winding wire is slidably arranged on the sliding wheel and the roller component, and the other end is connected to the winding component.

[0007] For the automatic winding device for winding wires of an electric motor of the present utility model, a leveling device and a flattening device are provided. The leveling device and the flattening device are located at the front end of the winding operation, and they sort out and flatten the input winding wire to ensure that the surface of the wire is flat without bending, twisting or crossing, improving the physical form consistency of the wire. A winding device is provided, which can accurately control the speed and path to ensure that the wire is evenly and tightly wound on the winding roller, avoiding excessive local winding on the winding roller and further reducing the friction between the wire and the winding roller.

[0008] In addition, the automatic winding device for winding wires of an electric motor proposed according to the above application may also have the following additional technical features:

[0009] Specifically, the first sliding component includes a first slide rail and an electric slider. Among them, the first slide rail is arranged on the mounting frame; the electric slider is slidably arranged on the first slide rail.

[0010] Specifically, the leveling component includes a mounting plate, a contact rod, a sliding block, and a mounting block. Among them, the mounting plate is arranged on one side of the electric slider; the contact rod is fixedly arranged on the top of the mounting plate, and the contact rod is in contact with the surface of the winding wire; the sliding block is arranged on one side of the mounting frame; the mounting block is arranged on one side of the mounting plate, and the mounting block is slidably arranged in the sliding block.

[0011] Specifically, the roller component includes a first roller, a second roller, and a driving motor. Among them, the first roller is rotatably arranged on one side of the mounting frame; the second roller is rotatably arranged on the upper end of the first roller; the driving motor is arranged on the other side of the mounting frame, and the output end of the driving motor is connected to one end of the first roller.

[0012] Specifically, the second sliding component includes a second slide rail, a slider, a fixed block, a connecting column, and a buffer spring. Among them, the second slide rail is arranged on one side of the mounting bracket; the slider is slidably arranged on the second slide rail, and the second roller is rotatably arranged on one side of the slider; the fixed block is arranged at the upper end of one side of the mounting bracket; one end of the connecting column is connected to the slider, and the other end passes through the fixed block; the buffer spring is arranged on the connecting column between the fixed block and the slider.

[0013] Specifically, the winding component includes a winding roller with a motor, an electric telescopic rod, and a base. Among them, the winding roller with a motor is rotatably arranged on one side of the mounting bracket; the electric telescopic rod is arranged on the other side of the mounting bracket, and the output end of the electric telescopic rod passes through the mounting bracket and is connected to the winding roller with a motor; one end of the base is connected to the electric telescopic rod, and the other end is connected to the side wall of the mounting bracket.

[0014] Specifically, one end of the winding wire is slidably arranged on the sliding wheel, the first roller, and the second roller, and the other end is connected to the winding roller with a motor.

[0015] The advantages of the present utility model compared with the existing technology are as follows:

[0016] (1) There is a leveling and flattening device. The leveling and flattening device is located at the front end of the winding operation. Through collaborative work, it sorts and flattens the input winding wire, ensuring that the wire surface is flat without bending, twisting, or crossing phenomena. This not only improves the physical form consistency of the wire but also lays a solid foundation for the subsequent winding operation.

[0017] (2) At the same time, there is a winding device that can precisely control the speed and path to ensure that the wire is evenly and tightly wound on the winding roller, avoiding excessive local winding on the winding roller, further reducing the friction between the wire and the winding roller, reducing the risk of wire damage, and improving the overall quality and consistency of the winding.

[0018] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. Description of the Drawings

[0019] The above-mentioned and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:

[0020] Figure 1 is a perspective view of an automatic winding device for winding wires of an electric motor according to an embodiment of the present utility model;

[0021] Figure 2 This is a perspective view of an automatic winding device for motor winding wire according to another embodiment of the present invention;

[0022] Figure 3 This is a perspective view of an automatic winding device for motor winding wire according to another embodiment of the present invention;

[0023] Figure 4 for Figure 1 A schematic diagram of the enlarged structure of part A in FIG;

[0024] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of part B in .

[0025] As shown in the figure: 1. Mounting frame; 2. Sliding wheel; 3. Leveling device; 4. Flattening device; 5. Winding device; 6. Winding wire; 31. First sliding assembly; 32. Leveling assembly; 41. Roller assembly; 42. Second sliding assembly; 51. Winding assembly; 311. First slide rail; 312. Electric slider; 321. Mounting plate; 322. Contact rod; 323. Sliding block; 324. Mounting block; 411. First roller; 412. Second roller; 413. Driving motor; 421. Second slide rail; 422. Slider; 423. Fixed block; 424. Connecting column; 425. Buffer spring; 511. Winding roller with motor; 512. Electric telescopic rod; 513. Base. DETAILED DESCRIPTION

[0026] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all variations, modifications, and equivalents that fall within the spirit and scope of the appended claims.

[0027] An automatic winding device for motor winding wire according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0028] like Figures 1 - 5As shown, an automatic winding device for motor winding wire according to an embodiment of the present invention includes a mounting frame 1, a sliding wheel 2, a flattening device 3, a flattening device 4, a winding device 5 and a winding wire 6, wherein the sliding wheel 2 is rotatably arranged on a side wall of the mounting frame 1, the flattening device 3 includes a first sliding component 31 and a flattening component 32, wherein the first sliding component 31 is arranged on one side of the mounting frame 1, and the flattening component 32 is arranged on the first sliding component 31, the flattening device 4 includes a roller component 41 and a second sliding component 42, wherein the roller component 41 is rotatably arranged on one side of the mounting frame 1, the second sliding component 42 is slidably arranged on one side of the mounting frame 1, and the second sliding component 42 is connected to the roller component 41, the winding device 5 includes a winding component 51, wherein the winding component 51 is rotatably arranged on the mounting frame 1, and one end of the winding wire 6 is slidably arranged on the sliding wheel 2 and the roller component 41, and the other end is connected to the winding component 51.

[0029] Among them, it can be understood that the winding wire 6 is driven to slide forward synchronously by rotating the winding component 51. After the winding wire 6 passes through the sliding wheel 2, the first sliding component 31 drives the flattening component 32 to fit and flatten the winding wire 6 during the sliding process. Then, the second sliding component 42 drives the roller component 41 to flatten the flattened winding wire 6. Finally, the winding component 51 is used to wind the flattened winding wire 6 to ensure that the surface of the wire is flat without bending, twisting or crossing, thereby improving the physical consistency of the wire.

[0030] In one embodiment of the present invention, Figure 5 As shown, the first sliding assembly 31 includes a first sliding rail 311 and an electric slider 312 , wherein the first sliding rail 311 is disposed on the mounting frame 1 , and the electric slider 312 is slidably disposed on the first sliding rail 311 .

[0031] It can be understood that by starting the electric slider 312 , the electric slider 312 can slide on the first slide rail 311 .

[0032] In one embodiment of the present invention, Figure 5 As shown, the leveling assembly 32 includes a mounting plate 321, a contact rod 322, a sliding block 323 and a mounting block 324, wherein the mounting plate 321 is arranged on one side of the electric slider 312, the contact rod 322 is fixedly arranged on the top of the mounting plate 321, the contact rod 322 is in contact with the surface of the winding wire 6, the sliding block 323 is arranged on one side of the mounting frame 1, the mounting block 324 is arranged on one side of the mounting plate 321, and the mounting block 324 is slidably arranged in the sliding block 323.

[0033] It can be understood that the electric slider 312 slides on the first slide rail 311 to drive the mounting plate 321 and the contact rod 322 to slide and lift synchronously. When the mounting plate 321 and the contact rod 322 are lifted or lowered, the mounting block 324 is driven to slide in the sliding block 323 to ensure the stability of the lifting. At the same time, the contact rod 322 contacts the winding wire 6 to achieve the leveling process of the winding wire 6.

[0034] In an embodiment of the present utility model, as Figure 1 shown, the roller assembly 41 includes a first roller 411, a second roller 412 and a driving motor 413. Among them, the first roller 411 is rotatably arranged on one side of the mounting frame 1, the second roller 412 is rotatably arranged above the first roller 411, the driving motor 413 is arranged on the other side of the mounting frame 1, and the output end of the driving motor 413 is connected to one end of the first roller 411.

[0035] It can be understood that the driving motor 413 rotates to drive the first roller 411 to rotate. When the first roller 411 rotates, the winding wire 6 can slide in the first roller 411. At the same time, the winding wire 6 contacts the bottom of the second roller 412 to drive the second roller 412 to rotate synchronously.

[0036] In an embodiment of the present utility model, as Figure 4 shown, the second sliding assembly 42 includes a second slide rail 421, a slider 422, a fixed block 423, a connecting column 424 and a buffer spring 425. Among them, the second slide rail 421 is arranged on one side of the mounting frame 1, the slider 422 is slidably arranged on the second slide rail 421, and the second roller 412 is rotatably arranged on one side of the slider 422. The fixed block 423 is arranged at the upper end of one side of the mounting frame 1. One end of the connecting column 424 is connected to the slider 422, and the other end passes through the fixed block 423. The buffer spring 425 is arranged on the connecting column 424 between the fixed block 423 and the slider 422.

[0037] It can be understood that when the winding wire 6 passes between the first roller 411 and the second roller 412, the second roller 412 will drive the slider 422 to slide upward on the second slide rail 421, and at the same time drive the connecting column 424 and the buffer spring 425 to slide upward in the fixed block 423. Due to the characteristics of the buffer spring 425, when the second roller 412 contacts the winding wire 6, the buffer spring 425 will also drive the connecting column 424 and the slider 422 to press downward to achieve close fitting with the winding wire 6 and flatten the winding wire 6 at the same time.

[0038] In an embodiment of the present utility model, as Figure 3As shown, the winding assembly 51 includes a winding roller 511 with a motor, an electric telescopic rod 512, and a base 513. Among them, the winding roller 511 with a motor is rotatably arranged on one side of the mounting frame 1, the electric telescopic rod 512 is arranged on the other side of the mounting frame 1, and the output end of the electric telescopic rod 512 passes through the mounting frame 1 and is connected to the winding roller 511 with a motor. One end of the base 513 is connected to the electric telescopic rod 512, and the other end is connected to the side wall of the mounting frame 1. One end of the winding wire 6 is slidably arranged on the sliding wheel 2, the first roller 411, and the second roller 412, and the other end is connected to the winding roller 511 with a motor.

[0039] Among them, it can be understood that the winding process of the winding wire 6 is realized by the rotation of the winding roller 511 with a motor. At the same time, the electric telescopic rod 512 drives the winding roller 511 with a motor to slide back and forth, which can accurately control the speed and path, ensure that the winding wire 6 is evenly and tightly wound on the winding roller 511 with a motor, and avoid excessive local winding on the winding roller 511 with a motor.

[0040] It should be noted that the winding roller 511 with a motor described in this embodiment is composed of parts such as a motor, a reducer, a drum body, and shaft heads. The motor serves as a power source to provide rotational power for the winding roller; the motor is connected to the drum body through a reducer to reduce the speed of the motor and increase the output torque, ensuring that the drum body can rotate smoothly and powerfully. The shaft heads are fixed at both ends of the drum, undertaking the functions of supporting the drum and transmitting power, ensuring that the drum can rotate flexibly.

[0041] Specifically, during the actual execution process, the winding process of the winding wire 6 is realized by the rotation of the winding roller 511 with a motor. At the same time, the electric telescopic rod 512 drives the winding roller 511 with a motor to slide back and forth, which can accurately control the speed and path, ensure that the winding wire 6 is evenly and tightly wound on the winding roller 511 with a motor, and avoid excessive local winding on the winding roller 511 with a motor. The electric slider 312 slides on the first slide rail 311 to drive the mounting plate 321 and the contact rod 322 to slide and lift synchronously. When the mounting plate 321 and the contact rod 322 are lifted or lowered, the mounting block 324 is driven to slide within the sliding block 323 to ensure the stability of the lifting. At the same time, the contact rod 322 contacts the winding wire 6 in the forward sliding state to realize the leveling process of the winding wire 6.

[0042] The rotation of the driving motor 413 drives the first roller 411 to rotate. When the first roller 411 rotates, the winding wire 6 can slide within the first roller 411. Meanwhile, the winding wire 6 contacts the bottom of the second roller 412, driving the second roller 412 to rotate synchronously. When the winding wire 6 passes between the first roller 411 and the second roller 412, the second roller 412 drives the slider 422 to slide upward on the second slide rail 421, and simultaneously drives the connecting column 424 and the buffer spring 425 to slide upward within the fixed block 423. Due to the characteristics of the buffer spring 425, when the second roller 412 contacts the winding wire 6, the buffer spring 425 also drives the connecting column 424 and the slider 422 to press downward, achieving a tight fit with the winding wire 6 and simultaneously flattening the winding wire 6.

[0043] In summary, an automatic winding device for winding wires of an electric motor according to an embodiment of the present invention is provided with a leveling and flattening device. The leveling and flattening device is located at the front end of the winding operation, and sorts and flattens the input winding wires, ensuring that the surface of the wires is flat without bending, twisting or crossing, improving the physical form consistency of the wires. A winding device is provided, which can accurately control the speed and path, ensuring that the wires are evenly and tightly wound on the winding roller, avoiding excessive local winding on the winding roller, and further reducing the friction between the wires and the winding roller.

[0044] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes, and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0045] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0046] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.

Claims

1. An automatic winding device for winding wires of an electric motor, characterized in that, It includes a mounting frame (1), a sliding wheel (2), a leveling device (3), a flattening device (4), a wire winding device (5) and a winding wire (6). Among them, the sliding wheel (2) is rotatably arranged on one side wall of the mounting frame (1); the leveling device (3) includes a first sliding assembly (31) and a leveling assembly (32). Among them, the first sliding assembly (31) is arranged on one side of the mounting frame (1); the leveling assembly (32) is arranged on the first sliding assembly (31); the flattening device (4) includes a roller assembly (41) and a second sliding assembly (42). Among them, the roller assembly (41) is rotatably arranged on one side of the mounting frame (1); the second sliding assembly (42) is slidably arranged on one side of the mounting frame (1), and the second sliding assembly (42) is connected to the roller assembly (41); the wire winding device (5) includes a wire winding assembly (51). Among them, the wire winding assembly (51) is rotatably arranged on the mounting frame (1); one end of the winding wire (6) is slidably arranged on the sliding wheel (2) and the roller assembly (41), and the other end is connected to the wire winding assembly (51).

2. An automatic winding device for winding wires of an electric motor according to claim 1, characterized in that, The first sliding assembly (31) includes a first sliding rail (311) and an electric slider (312). Among them, the first sliding rail (311) is arranged on the mounting frame (1); the electric slider (312) is slidably arranged on the first sliding rail (311).

3. An automatic winding device for winding wires of an electric motor according to claim 2, characterized in that, The leveling assembly (32) includes a mounting plate (321), a contact rod (322), a sliding block (323) and a mounting block (324). Among them, the mounting plate (321) is arranged on one side of the electric slider (312); the contact rod (322) is fixedly arranged on the top of the mounting plate (321), and the contact rod (322) is in contact with the surface of the winding wire (6); the sliding block (323) is arranged on one side of the mounting frame (1); the mounting block (324) is arranged on one side of the mounting plate (321), and the mounting block (324) is slidably arranged in the sliding block (323).

4. An automatic winding device for winding wires of an electric motor according to claim 1, characterized in that, The roller assembly (41) includes a first roller (411), a second roller (412) and a driving motor (413). Among them, the first roller (411) is rotatably arranged on one side of the mounting frame (1); the second roller (412) is rotatably arranged on the upper end of the first roller (411); the driving motor (413) is arranged on the other side of the mounting frame (1), and the output end of the driving motor (413) is connected to one end of the first roller (411).

5. An automatic winding device for winding wires of an electric motor according to claim 4, characterized in that, The second sliding assembly (42) includes a second sliding rail (421), a slider (422), a fixing block (423), a connecting column (424) and a buffer spring (425). Among them, the second sliding rail (421) is arranged on one side of the mounting frame (1); The slider (422) is slidably arranged on the second slide rail (421), and the second roller (412) is rotatably arranged on one side of the slider (422); The fixed block (423) is arranged at the upper end of one side of the mounting bracket (1); One end of the connecting column (424) is connected to the slider (422), and the other end penetrates through the fixed block (423); The buffer spring (425) is arranged on the connecting column (424) between the fixed block (423) and the slider (422); 6. An automatic winding device for winding wires of an electric motor according to claim 4, characterized in that, The wire winding assembly (51) includes a wire winding roller (511) with a motor, an electric telescopic rod (512) and a base (513), wherein, The wire winding roller (511) with a motor is rotatably arranged on one side of the mounting bracket (1); The electric telescopic rod (512) is arranged on the other side of the mounting bracket (1), and the output end of the electric telescopic rod (512) penetrates through the mounting bracket (1) and is connected to the wire winding roller (511) with a motor; One end of the base (513) is connected to the electric telescopic rod (512), and the other end is connected to the side wall of the mounting bracket (1); 7. An automatic winding device for winding wires of an electric motor according to claim 6, characterized in that One end of the winding wire (6) is slidably arranged on the sliding wheel (2), the first roller (411) and the second roller (412), and the other end is connected to the wire winding roller (511) with a motor.

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