Wire stranding rod and wire stranding mechanism

By designing a single-bar structure stranded pole and stranded mechanism, the existing stranded pole structure is solved, and low-cost and high-efficiency forward and reverse stranded operation is achieved.

CN223181977UActive Publication Date: 2025-08-01深圳市平盛自动化设备有限公司
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Patent Information

Application Number
CN202422043540.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-01
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing stranded poles have complex structures, high cost, and are difficult to achieve flexible use of forward and reverse stranded wires.

Method used

A single-bar structure stranded pole is designed, including two stranded bodies and a simple stranded channel. Combined with a lifting cylinder and a stranded mechanism driven by a rotating motor, it realizes the lifting and rotation of the stranded pole and supports forward and reverse stranding.

Benefits of technology

It achieves simple structure, low cost, high production and assembly efficiency, can meet various usage requirements, and is more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of wire stranding, and particularly relates to a wire stranding rod and a wire stranding mechanism, the wire stranding rod comprises a rod body, the lower end of the rod body is provided with an insertion hole; the two wire twisting bodies are fixedly arranged at the lower end of the rod body and located on the two sides of the insertion hole respectively, and a wire passing groove communicated with the insertion hole is formed between the two wire twisting bodies; wire stranding grooves are formed between the wire stranding bodies and the rod body. The wire stranding grooves at the two wire stranding bodies are communicated with the wire passing groove. According to the utility model, the structure is simpler, and the cost is lower; when the stranding rod is produced and assembled, the efficiency is higher; besides, based on the fact that the two wire twisting bodies exist on the wire twisting rod, the two wire twisting bodies and the rod body form the two wire twisting grooves respectively, the wire twisting process can be completed through the corresponding one of the two wire twisting grooves no matter the wire twisting rod rotates clockwise or anticlockwise for wire twisting, and the wire twisting rod can meet more use requirements. The use is more convenient.
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Description

Technical Field

[0001] The utility model belongs to the field of stranding, and particularly relates to a stranding rod and a stranding mechanism. Background Art

[0002] In the process of winding the stator of an electric motor, it is necessary to hook a copper wire with a stranding rod and rotate the stranding rod to wind the copper wire around the insertion pin of the stator to complete the process of stranding the insertion pin.

[0003] As disclosed in a prior patent, a stranding rod with a winding angle (application number: 202123326148.9) includes an outer stranding sleeve and an inner stranding sleeve. The outer stranding sleeve is sleeved on the inner stranding sleeve, the outer wall of the inner stranding sleeve is in close contact with the inner wall of the outer stranding sleeve, the inner stranding sleeve can rotate within the outer stranding sleeve and drive the outer stranding sleeve to rotate in the same direction, and a stranding opening is provided at the lower end of the inner stranding sleeve, the size of which changes according to the angle of rotation of the inner stranding sleeve relative to the outer stranding sleeve; the wire body is wrapped through the stranding opening, then the stranding opening is contracted by rotating the inner stranding sleeve, and then the inner stranding sleeve drives the outer stranding sleeve to rotate in the same direction to drive the wire body to wind. However, this kind of stranding rod has a complex structure and higher cost. Summary of the Utility Model

[0004] In order to solve the above problems, the technical object of the utility model is to provide a stranding rod with a simple structure and lower cost; and this stranding rod can strand in both forward and reverse directions, making it more convenient to use.

[0005] Another technical object of the utility model is to provide a stranding mechanism with a simple structure and lower cost; and this stranding mechanism can strand in both forward and reverse directions, making it more convenient to use.

[0006] In order to achieve the above object, the technical solution of the utility model is as follows.

[0007] A stranding rod, which includes:

[0008] A rod body, with an insertion hole provided at the lower end of the rod body;

[0009] Two stranding bodies, which are fixedly arranged at the lower end of the rod body and are located on both sides of the insertion hole respectively. A wire passing groove communicating with the insertion hole is formed between the two stranding bodies; a stranding groove is formed between the stranding body and the rod body, and the stranding grooves at the two stranding bodies are both communicated with the wire passing groove.

[0010] When this stranding rod works, the insertion hole is aligned with the insertion pin of the stator and lowered so that the insertion pin of the stator extends into the insertion hole; at this time, the copper wire obliquely passes through the wire passing groove, and the higher end of the copper wire corresponds to both stranding grooves; then, by rotating the stranding rod clockwise or counterclockwise and rising, the higher end of the copper wire is wound around the insertion pin of the stator from bottom to top through the corresponding stranding groove to complete the stranding process.

[0011] In this stranded wire rod, it is a single-rod structure, and compared with the existing composite stranded wire rod composed of multiple parts, it has a simpler structure and lower cost; and the stranded wire rod is more efficient during production and assembly; in addition, based on the fact that there are two stranded wire bodies in the stranded wire rod, two stranded wire grooves are formed with the rod body respectively, so that no matter whether the stranded wire is rotated clockwise or counterclockwise, the stranded wire process can be completed through the corresponding one of the two stranded wire grooves, so that the stranded wire rod can meet more usage requirements and is more convenient to use.

[0012] Furthermore, the twisted wire rod is integrally formed, which makes the production and assembly of the twisted wire rod more convenient.

[0013] Furthermore, the stranded wire body is in an "L" shape as a whole.

[0014] Furthermore, a slip-off prevention portion is provided on one side of the stranded wire body that extends toward the wire trough, and a first avoidance groove is provided on the slip-off prevention portion at a location corresponding to the insertion hole. The slip-off prevention portion prevents the copper wire from escaping the stranded wire trough during winding. Simultaneously, the first avoidance groove avoids the stator pins, allowing them to smoothly enter the insertion hole.

[0015] Furthermore, a second escape groove is provided at the lower end of the rod body, connected to the insertion hole. The second escape groove extends through the end surface of the lower end of the rod body, connecting to the stranding grooves of both stranding bodies via the wire passing groove. The provision of this second escape groove allows the higher end of the copper wire to be avoided during stranding, thereby preventing the lower end of the rod body from contacting the higher end of the copper wire during stranding and causing the copper wire to break.

[0016] Furthermore, the second avoidance groove is semicircular as a whole.

[0017] Furthermore, a third avoidance groove is formed between the lower end of the rod and the side of the two stranded wire bodies facing away from the stranding slots. The third avoidance groove is connected to the wire passing slot. The provision of the third avoidance groove prevents the lower end of the copper wire from being wound around the stator pins when the stranded wire bodies pass through the stranding slots and wind the higher end of the copper wire from bottom to top, thereby preventing the subsequent stator winding from being affected.

[0018] A stranding mechanism, which includes a lifting bracket, a rotating bracket, a lifting cylinder, a rotating motor, a rotating shaft and the stranding rod. The lifting cylinder is fixedly arranged on the lifting bracket, the lifting cylinder is drivingly connected with the rotating bracket, the rotating motor is fixedly arranged on the rotating bracket, and the rotating motor is drivingly connected with the rotating shaft. The rotating shaft is connected to the upper end of the stranding rod. In this mechanism, the rotating motor drives the rotation of the rotating shaft, the rotating group drives the rotation of the stranding rod, and the lifting cylinder can also drive the lifting of the rotating bracket, so as to drive the stranding rod to lift, and realize the control of the lifting and rotation of the stranding rod to complete the stranding process; based on the structural design of the stranding rod, the stranding mechanism is relatively simpler and has lower cost compared with the existing stranding structures; and this stranding mechanism can strand in both forward and reverse directions, making it more convenient to use.

[0019] Further, the rotating bracket includes a first bracket, a second bracket and a guide shaft. The first bracket and the second bracket are respectively located on the upper and lower sides of the lifting bracket. The rotating motor is fixedly arranged on the first bracket. The rotating shaft passes through the lifting bracket and then through the second bracket to be connected with the stranding rod, and the rotating shaft is rotatably connected with the second bracket; the upper end of the guide shaft is fixedly arranged on the first bracket, the lower end of the guide shaft passes through the lifting bracket and is fixedly arranged on the second bracket, and the guide shaft is vertically movably connected with the lifting bracket; the lifting cylinder is drivingly connected with the second bracket.

[0020] The lifting cylinder drives the second bracket to move up and down. The second bracket synchronously drives the first bracket and the stranding rod to move up and down through the rotating shaft, and drives the guide shaft to move up and down at the lifting bracket for guiding, so as to control the stability of the stranding rod during the up and down movement.

[0021] Further, the rotating shaft is rotatably connected with the second bracket through a bearing, and the guide shaft is vertically movably connected with the lifting bracket through a linear bearing.

[0022] Further, there are multiple rotating motors, rotating shafts and stranding rods. Multiple lifting cylinders, rotating motors, rotating shafts and stranding rods are symmetrically arranged on both sides of the lifting cylinder respectively;

[0023] The number of guide shafts is multiple, and multiple guide shafts are symmetrically arranged on both sides of the lifting cylinder respectively; this symmetrical arrangement makes the stranding mechanism work more smoothly.

[0024] Further, the lifting cylinder is fixedly arranged on the upper side of the lifting bracket, and the lifting cylinder passes through the lifting bracket to be drivingly connected with the second bracket; a fourth avoidance groove is arranged on the first bracket corresponding to the lifting cylinder, and the lifting cylinder passes through the fourth avoidance groove.

[0025] The beneficial effects of the present utility model are as follows: the structure is simpler and the cost is lower; moreover, when the stranding rod is being produced and assembled, the efficiency is also higher; in addition, based on the fact that there are two stranding bodies on the stranding rod to respectively form two stranding grooves with the rod body, no matter whether the stranding rod rotates clockwise or counterclockwise for stranding, the stranding process can be completed through one of the two corresponding stranding grooves, so that the stranding rod can meet more usage requirements and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural view of the stranding rod from the first perspective.

[0027] Figure 2 is Figure 1 the enlarged partial view of A of

[0028] Figure 3 is a schematic structural view of the stranding rod from the second perspective.

[0029] Figure 4 is a schematic structural view of the stranding mechanism.

[0030] Reference Numerals in the Drawings:

[0031] 1. Stranding rod; 11. Rod body; 111. Insertion hole; 12. Stranding body; 121. Anti - detachment part; 122. First avoidance groove; 13. Wire passing groove; 14. Stranding groove; 15. Second avoidance groove; 16. Third avoidance groove;

[0032] 2. Lifting bracket;

[0033] 3. Rotating bracket; 31. First bracket; 311. Fourth avoidance groove; 32. Second bracket; 33. Guide shaft; 331. Linear bearing;

[0034] 4. Lifting cylinder;

[0035] 5. Rotating motor;

[0036] 6. Rotating shaft; 61. Bearing. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0037] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0038] Refer to Figures 1-3 , this embodiment provides a stranding rod 1, which includes:

[0039] The rod body 11 has an insertion hole 111 at its lower end. The insertion hole 111 may completely penetrate the rod body 11 or may not penetrate the rod body 11.

[0040] Two stranded wire bodies 12 are fixedly arranged at the lower end of the rod body 11 and are respectively located on both sides of the insertion hole 111. A wire groove 13 connected to the insertion hole 111 is formed between the two stranded wire bodies 12; a wire groove 14 is formed between the stranded wire bodies 12 and the rod body 11, and the wire grooves 14 at the two stranded wire bodies 12 are both connected to the wire groove 13.

[0041] When the stranding rod 1 is working, the insertion hole 111 is aligned with the stator pin and the rod is lowered so that the stator pin extends into the insertion hole 111; at this time, the copper wire passes through the wire groove 13 at an angle, and the higher end of the copper wire corresponds to the two stranding grooves 14; then the stranding rod 1 is raised by rotating clockwise or counterclockwise to pass through the corresponding stranding groove 14 so that the higher end of the copper wire is wound from bottom to top on the stator pin, completing the stranding process.

[0042] In this embodiment, the twisted wire rod 1 is integrally formed, which makes the production and assembly of the twisted wire rod 1 more convenient.

[0043] In this embodiment, the stranded wire body 12 is in an “L” shape as a whole.

[0044] In this embodiment, a slip-off prevention portion 121 is provided on one side of the stranded wire body 12 extending toward the wire passage 13 , and a first avoidance groove 122 is provided on the slip-off prevention portion 121 corresponding to the insertion hole 111 .

[0045] In this embodiment, a second avoidance groove 15 connected to the insertion hole 111 is provided at the lower end of the rod body 11, and the second avoidance groove 15 passes through the end surface of the lower end of the rod body 11 to be connected to the stranding grooves 14 at the two stranded wire bodies 12 through the wire groove 13.

[0046] In this embodiment, the second avoidance groove 15 is semicircular in shape as a whole.

[0047] In this embodiment, a third avoidance groove 16 is formed between the lower end of the rod body 11 and the side of the two stranded wire bodies 12 facing away from the stranded wire groove 14 , and the third avoidance groove 16 is connected to the wire passing groove 13 .

[0048] See also Figures 1-4, this embodiment provides a wire twisting mechanism, which includes a lifting bracket 2, a rotating bracket 3, a lifting cylinder 4, a rotating motor 5, a rotating shaft 6 and a wire twisting rod 1. The lifting cylinder 4 is fixedly arranged on the lifting bracket 2, and the lifting cylinder 4 is drivingly connected to the rotating bracket 3 to drive the rotating bracket 3 to move up and down. The rotating motor 5 is fixedly arranged on the rotating bracket 3, and the rotating motor 5 is drivingly connected to the rotating shaft 6. The rotating shaft 6 is connected to the upper end of the wire twisting rod 1, and the rotating motor 5 drives the wire twisting rod 1 to rotate through the rotating shaft 6.

[0049] In this embodiment, the rotating bracket 3 includes a first bracket 31, a second bracket 32 and a guide shaft 33. The first bracket 31 and the second bracket 32 are respectively located on the upper and lower sides of the lifting bracket 2. The rotating motor 5 is fixedly arranged on the first bracket 31. The rotating shaft 6 passes through the lifting bracket 2 and then passes through the second bracket 32 to be connected to the wire twisting rod 1. The rotating shaft 6 is rotatably connected to the second bracket 32, and the lifting bracket 2 is movably sleeved outside the rotating shaft 6. Specifically, the lifting bracket 2 and the rotating shaft 6 do not directly contact, so that the rotating shaft 6 can rotate and lift at the lifting bracket 2; the upper end of the guide shaft 33 is fixedly arranged on the first bracket 31, the lower end of the guide shaft 33 passes through the lifting bracket 2 and is fixedly arranged on the second bracket 32, and the guide shaft 33 is vertically movably connected to the lifting bracket 2; the lifting cylinder 4 is drivingly connected to the second bracket 32.

[0050] The lifting cylinder 4 drives the second bracket 32 to move up and down. The second bracket 32 drives the first bracket 31 and the wire twisting rod 1 to move up and down synchronously through the rotating shaft 6, and at the same time drives the guide shaft 33 to move up and down at the lifting bracket 2 for guiding, so as to control the wire twisting rod 1 to move up and down more stably.

[0051] In this embodiment, the rotating shaft 6 is rotatably connected to the second bracket 32 through a bearing 61, and the guide shaft 33 is vertically movably connected to the lifting bracket 2 through a linear bearing 331. Specifically, the rotating motor 5 is located on the upper side of the first bracket 31, and the output shaft of the rotating motor 5 passes through the first bracket 31 to be connected to the rotating shaft 6.

[0052] In this embodiment, there are multiple rotating motors 5, rotating shafts 6 and wire twisting rods 1. Multiple lifting cylinders 4, rotating motors 5, rotating shafts 6 and wire twisting rods 1 are symmetrically arranged on both sides of the lifting cylinder 4 respectively;

[0053] The number of guide shafts 33 is multiple, and multiple guide shafts 33 are symmetrically arranged on both sides of the lifting cylinder 4 respectively; this symmetrical arrangement makes the wire twisting mechanism work more smoothly.

[0054] In this embodiment, the lifting cylinder 4 is fixedly arranged on the upper side of the lifting bracket 2, and the lifting cylinder passes through the lifting bracket 2 to be drivingly connected with the second bracket 32; a fourth avoidance groove 311 is arranged at the position corresponding to the lifting cylinder 4 on the first bracket 31, and the lifting cylinder 4 passes through the fourth avoidance groove 311.

[0055] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A stranding rod, characterized in that, The stranded rod includes: A rod body, wherein an insertion hole is provided at the lower end of the rod body; Two stranded wire bodies are fixedly arranged at the lower end of the rod body and are respectively located on both sides of the insertion hole. A wire passing groove connected to the insertion hole is formed between the two stranded wire bodies; a wire passing groove is formed between the stranded wire body and the rod body, and the wire passing grooves at the two stranded wire bodies are connected to the wire passing groove.

2. A stranding pole according to claim 1, characterized in that, The stranded wire body is in an "L" shape as a whole, and the stranded wire rod is integrally formed.

3. A stranding rod according to claim 1, characterized in that, An anti-slip portion is provided on one side of the stranded wire body extending toward the wire groove, and a first avoidance groove is provided on the anti-slip portion at a position corresponding to the insertion hole.

4. A stranding rod according to claim 1, characterized in that, The lower end of the rod body is provided with a second avoidance groove connected with the insertion hole, and the second avoidance groove passes through the end surface of the lower end of the rod body to be connected with the stranded wire grooves at the two stranded wire bodies through the wire groove.

5. A stranding rod according to claim 4, characterized in that, The second avoidance groove is semicircular in shape as a whole.

6. A stranding rod according to claim 1, wherein, A third avoidance groove is formed between the lower end of the rod body and one side of the two stranded wire bodies facing away from the stranded wire groove, and the third avoidance groove is connected to the wire passing groove.

7. A stranding mechanism, characterized in that, The mechanism includes a lifting bracket, a rotating bracket, a lifting cylinder, a rotating motor, a rotating shaft and the stranded wire rod according to any one of claims 1 to 6, wherein the lifting cylinder is fixedly arranged on the lifting bracket, the lifting cylinder is driven and connected to the rotating bracket, the rotating motor is fixedly arranged on the rotating bracket, and the rotating motor is driven and connected to the rotating shaft, and the rotating shaft is connected to the upper end of the stranded wire rod.

8. A stranding mechanism according to claim 7, characterized in that, The rotating bracket includes a first bracket, a second bracket, and a guide shaft. The first bracket and the second bracket are respectively located on the upper and lower sides of the lifting bracket. The rotating motor is fixedly arranged on the first bracket. The rotating shaft passes through the lifting bracket and then passes through the second bracket to be connected to the stranded wire rod, and the rotating shaft is rotatably connected to the second bracket; the upper end of the guide shaft is fixedly arranged on the first bracket, and the lower end of the guide shaft passes through the lifting bracket and is fixedly arranged on the second bracket, and the guide shaft and the lifting bracket are movably connected to be able to be lifted up and down; the lifting cylinder is drivingly connected to the second bracket.

9. A stranding mechanism according to claim 8, wherein, The rotating shaft is rotatably connected to the second bracket via a bearing, and the guide shaft is movably connected to the lifting bracket via a linear bearing so as to be able to move up and down.

10. A stranding mechanism according to claim 8, wherein, There are multiple rotating motors, rotating shafts and twisted wire rods, and multiple lifting cylinders, rotating motors, rotating shafts and twisted wire rods are symmetrically arranged on both sides of the lifting cylinders; There are multiple guide shafts, and the multiple guide shafts are symmetrically arranged on both sides of the lifting cylinder; The lifting cylinder is fixedly arranged on the upper side of the lifting bracket, and the lifting cylinder passes through the lifting bracket to be driven and connected to the second bracket; a fourth avoidance groove is provided at the first bracket corresponding to the lifting cylinder, and the lifting cylinder passes through the fourth avoidance groove.

Citation Information

Patent Citations

  • Angle winding stranding rod

    CN216487692U