Carrier plate jig and transplanting mechanism
By designing the tray fixture and transplanting manipulator, the problems of high mold cost and low manual operation efficiency in the hot pressing equipment are solved, efficient heating and stability of busbar parts are achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202422435980.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In existing hot pressing equipment, mold production costs are high, manual operation efficiency is low and risky, making it difficult to achieve efficient heating of busbar parts to form permanent electrical and mechanical connections.
A tray loading fixture is designed, including a pallet and a loading tray. A limit piece is installed on the pallet. There are convex seats and a placement racks on the loading tray. There are product grooves and baffles on the placement racks. Combined with a transplanting robot, it can achieve automated and efficient operation.
It improves the heating efficiency and stability of busbar parts, reduces the complexity and danger of operation, and achieves efficient assembly line operation.
Smart Images

Figure CN223182564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of auxiliary operation equipment, in particular to a tray-carrying fixture and a transplanting mechanism. Background Art
[0002] A jig is a broad category of tools used in carpentry, ironwork, benchwork, mechanics, electronic control, and other crafts. It primarily assists in controlling position or motion (or both). Jigs can be categorized into three types: process assembly jigs, project testing jigs, and circuit board testing jigs.
[0003] However, with the development of society and the diversification of product types, the styles of carrier jigs have become diverse, adapting to the corresponding products for loading and use, which has led to an increase in the degree of specialization. In hot pressing equipment, the main function is to heat the material to a certain temperature and then apply high pressure to form it into the desired shape or structure. However, most existing hot pressing equipment uses molds, which are expensive to produce for some products and lack the efficiency of assembly line operations.
[0004] Manual production of busbar components is not only inefficient but also challenging due to the heating process. The busbar must be heated sufficiently to cure the glue on the insulating paper before bonding it to the busbar to form a permanent electrical and mechanical connection. This manual process is difficult to control temperature, complex, and dangerous. Utility Model Content
[0005] The purpose of the utility model is to provide a carrier jig and a transfer mechanism, aiming to improve the problem of relatively low production efficiency for forming permanent electrical and mechanical connection circuits on parts by heating.
[0006] To achieve the above objectives, the present invention adopts the following technical solutions: a tray fixture, comprising:
[0007] a tray, on which at least one set of limiting members is provided;
[0008] A loading tray is provided with a convex seat for gripping and a placement rack for placing products, and a placement portion that engages with or separates from the limiting member is provided on the bottom surface of the loading tray;
[0009] The placement rack is provided with a product slot and a baffle covering the product slot.
[0010] Preferably, the limiting member is a latch, a permanent magnet or a groove.
[0011] Preferably, the placement portion is a blind hole plugged into the pin, a magnetic member, or a protrusion engaged with the groove.
[0012] Preferably, a convex shaft is provided on the convex seat, and an annular groove is provided in the middle of the convex shaft.
[0013] Preferably, the product groove is open at the top surface and one side surface, and the baffle is covered on the side opening of the product groove;
[0014] At least one quick clamp is provided on the placement rack, and a clamping portion for the quick clamp to clamp or avoid the pull rod of the quick clamp is provided on the baffle.
[0015] Preferably, at least one positioning pin is provided on the side surface of the placement rack where the opening is located, and a positioning hole is provided on the baffle in alignment with the positioning pin.
[0016] Preferably, four quick clamps are provided. Two of the quick clamps are provided on the top of the placement rack, and the two quick clamps on the top are arranged in alignment with the middle of the top surface of the baffle;
[0017] The other two quick clamps are symmetrically arranged on both sides of the middle of the placement rack with the product groove as the symmetry axis, and the two quick clamps on both sides are symmetrically arranged on both sides of the baffle.
[0018] Preferably, a detection groove is provided on the bottom surface of the tray.
[0019] A transplanting mechanism is further provided, including the carrier plate fixture as described above;
[0020] It further includes a transplanting manipulator, and a clamping jaw for clamping the convex seat of the carrier plate fixture is provided on the transplanting manipulator.
[0021] Preferably, two convex seats are symmetrically arranged, two clamping jaws are provided, and a mounting plate for mounting the clamping jaws themselves is provided on the two clamping jaws. The mounting plate is provided on the driving end of the transplanting manipulator;
[0022] A clamping block that is engaged in the annular groove is provided on the clamping jaw.
[0023] After adopting the above technical solution, compared with the background technology, the present utility model has the following advantages:
[0024] 1. Place the product to be heated in the product groove of the placement rack, and then limit and fix it through the baffle so that the product fits on the placement rack to form a good heating effect. At the same time, it can be stably installed through the placement rack, improving the stability of the assembly.
[0025] 2. The carrier tray and the pallet can be disassembled or assembled. In this way, the carrier tray can be separated from the pallet, and then the carrier tray can be removed for blanking. During the loading and unloading process, efficient operation can be achieved. When transplanting, it can be grasped or placed through the convex seat, forming a structure for the manipulator to grasp, thus achieving the purpose of efficient automated operation. Brief Description of the Drawings
[0026] Figure 1 Schematic structural diagram of the carrier fixture of the present utility model;
[0027] Figure 2 Schematic structural diagram of the pallet of the carrier fixture of the present utility model;
[0028] Figure 3 Partial cross-sectional view of the carrier fixture of the present utility model;
[0029] Figure 4 Schematic structural diagram of the transplanting mechanism of the present utility model;
[0030] Figure 5 Side view of the transplanting mechanism of the present utility model.
[0031] Description of the reference numerals:
[0032] 1. Carrier fixture; 2. Transplanting manipulator; 3. Sensor;
[0033] 10. Pallet; 101. Limiting member; 102. Detection groove;
[0034] 20. Carrier tray; 201. Convex seat; 202. Placing rack; 203. Placing part;
[0035] 2011. Convex shaft; 2012. Annular groove;
[0036] 2021. Product groove; 2022. Baffle; 2023. Positioning pin; 2024. Positioning hole; 2025. Quick clamp; 2026. Clamping part. Detailed Description of the Preferred Embodiment
[0037] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0038] In addition, it should be noted that: the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the devices or elements of the present invention must have a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0039] When an element is referred to as being "fixed to" or "disposed on" or "provided on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0040] Unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Embodiment 1
[0042] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown in
[0043] Specifically, during transplantation, the convex seat 201 can be used for grasping to grab the carrier plate 20 for transplantation operation. The number of the convex seats 201 can be two. In this way, a stable grasping effect can be formed when grasping the carrier plate 20, which is convenient for transplantation. In order to improve the stability between the tray 10 and the carrier plate 20, a plurality of locking holes can be provided on the base of the convex seat 201 or directly on the carrier plate 20, and locked by bolts to ensure the stability during transportation.
[0044] During use, place the product to be heated in the product slot 2021 of the placement rack 202 (the placement rack 202 can be made of metal copper, stainless steel, or other metals with good thermal conductivity for heat conduction during hot pressing), and then limit and fix it with the baffle 2022 so that the product fits on the placement rack 202, achieving good heating in subsequent processes. At the same time, a stable product installation can be formed through the placement rack 202, preventing the product from falling during the transplanting process and improving the stability of assembly.
[0045] Furthermore, the carrier tray 20 and the pallet 10 can be designed to be disassembled or assembled. In this way, the carrier tray 20 and the pallet 10 can be separated, and the carrier tray 20 can be removed for blanking together. This enables efficient operation during the loading and unloading process.
[0046] Specifically, in this embodiment, the limiting member 101 is a plug pin, a permanent magnet, or a groove. The placement portion 203 is a blind hole inserted with the plug pin, a magnetic attracting member, or a convex block engaged with the groove. Assembly can be carried out using the plug pin and blind hole method, or the magnetic attracting block method, or the structure of the groove and the convex block, etc. This forms a way of direct plugging and unplugging for disassembly or assembly, which is simple and convenient in structural design or operation.
[0047] As Figure 1 shown, in this embodiment, a convex shaft 2011 is provided on the convex base 201, and an annular groove 2012 is provided in the middle of the convex shaft 2011. The design of the annular groove 2012 forms a structure for the clamping jaw to hold, preventing the situation of the clamping jaw slipping off the convex base 201 and improving the clamping effect. Moreover, the protruding convex shaft 2011 structure does not affect the structures of other parts of the carrier tray 20, having good practicality.
[0048] As Figure 1 and Figure 2 shown, in this embodiment, the product slot 2021 has openings on the top surface and one side surface, and the baffle 2022 covers the side opening of the product slot 2021; at least one quick clamp 2025 is provided on the placement rack 202, and a clamping portion 2026 for the quick clamp 2025 to hold or avoid the pull rod of the quick clamp 2025 is provided on the baffle 2022. The multi-open side opening of the product slot 2021 facilitates the placement of the product, that is, there is no need for a pull-out placement, reducing the probability of product damage. At the same time, quick alignment and installation can be achieved, which is convenient to use. The use of the quick clamp 2025 can form quick clamping and fixing for the purpose of quickly installing or removing the product.
[0049] Furthermore, as Figure 1 and Figure 2As shown in the figure, in this embodiment, at least one positioning pin 2023 is provided on the side of the placement rack 202 where the opening is located, and a positioning hole 2024 that is aligned with the positioning pin 2023 is provided on the baffle 2022. Through the design of the positioning pin 2023 and the positioning hole 2024, the baffle 2022 can be quickly and accurately aligned and installed, achieving an efficient and convenient installation effect.
[0050] As Figure 2 shown in the figure, in this embodiment, four quick clamps 2025 are provided. Two quick clamps 2025 are provided on the top of the placement rack 202, and the two quick clamps 2025 on the top are aligned and arranged in the middle of the top surface of the baffle 2022; the other two quick clamps 2025 are symmetrically arranged on both sides of the middle of the placement rack 202 with the product slot 2021 as the symmetry axis, and the two quick clamps 2025 on both sides are symmetrically arranged on both sides of the baffle 2022.
[0051] Specifically, in order to improve the locking force and lock the four corners of the baffle 2022 to form a relatively uniform force for covering. Therefore, four quick clamps 2025 are designed, and a notch - type avoidance groove can be provided on the baffle 2022 for the pull shaft of the quick clamp 2025 to pass through, so that the quick clamp 2025 can abut and clamp outside the baffle 2022, forming a clamping - type locking effect. In this way, the purpose of firmly and quickly locking the baffle 2022 is achieved.
[0052] As Figure 4 shown in the figure, in this embodiment, a detection groove 102 is provided on the bottom surface of the tray 10. The provision of the detection groove 102 can be used to monitor whether the carrier tray 20 is placed on the tray 10 through a detector. For example, on a feeding table, a sensor 3 (such as the position sensor 3 of Jia Mei's M18) is designed on the table surface. When the carrier tray 20 is placed, the sensor 3 can feedback the information that the carrier tray 20 has been placed, forming an effect of transitively placing the carrier tray 20 to improve the fault tolerance rate of assembly - line production.
[0053] Embodiment Two
[0054] As Figure 4 and Figure 5 shown in the figure, this embodiment provides a transplanting mechanism, which includes the carrier tray fixture 1 described in Embodiment One; it also includes a transplanting manipulator 2, and a clamping jaw that clamps the convex seat 201 of the carrier tray fixture 1 is provided on the transplanting manipulator 2. On the clamping jaw of the transplanting manipulator 2, a clamping jaw that cooperates with the convex seat 201 of the supporting tray 10 is designed, so as to stably grasp the supporting tray 10, forming an effect of adapting to the use of the carrier tray fixture 1 for transplanting and handling.
[0055] In this embodiment, there are two symmetrically arranged convex seats 201, and two clamping jaws are provided. The two clamping jaws are provided with a mounting plate for themselves, and the mounting plate is arranged on the driving end of the transplant manipulator 2; the clamping jaws are provided with clamping blocks that are engaged in the annular groove 2012.
[0056] Specifically, two clamping jaws (such as two-jaw or three-jaw pneumatic clamping jaws) are installed through a mounting plate, so that the transplant manipulator 2 drives the two convex seats 201 on the carrier plate 20 for alignment and clamping (the two convex seats 201 are on both sides of the top surface of the carrier plate 20, and the placing rack 202 is located between the two convex seats 201). The clamping blocks on the clamping jaws are engaged with the annular groove 2012 on the convex seat 201 to form a stable clamping effect, so as to achieve an efficient and stable handling purpose.
[0057] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A carrier fixture, characterized in that, Comprising: A tray, on which at least one set of limiting members is provided; A load-carrying tray, on which a convex seat for gripping and a placement rack for placing products are provided, and a placement portion for engaging or disengaging with the limiting members is provided on the bottom surface of the load-carrying tray; A product groove and a baffle covering the product groove are provided on the placement rack.
2. The carrier fixture according to claim 1, wherein: The limiting members are pins, permanent magnets or grooves; the placement portion is a blind hole inserted with the pin, a magnetic member or a convex block engaged with the groove.
3. The carrier fixture according to claim 1, wherein: A plurality of locking holes are provided on the convex seat or the load-carrying tray.
4. The carrier fixture according to claim 1, wherein: A convex shaft is provided on the convex seat, and an annular groove is provided in the middle of the convex shaft.
5. The carrier fixture according to claim 1, wherein: The product groove is open at the top surface and one side surface, and the baffle covers the side opening of the product groove; At least one quick clamp is provided on the placement rack, and a clamping portion for the quick clamp to grip or avoid the pull rod of the quick clamp is provided on the baffle.
6. The carrier fixture according to claim 5, wherein: At least one positioning pin is provided on the side surface of the placement rack where the opening is located, and a positioning hole aligned with the positioning pin is provided on the baffle.
7. The carrier fixture according to claim 5, wherein: Four quick clamps are provided, two of the quick clamps are provided at the top of the placement rack, and the two quick clamps at the top are aligned and provided on the middle of the top surface of the baffle; The other two quick clamps are symmetrically arranged on both sides of the middle of the placement rack with the product groove as the symmetry axis, and the two quick clamps on both sides are symmetrically arranged on both sides of the baffle.
8. The carrier fixture according to claim 1, wherein: A detection groove is provided on the bottom surface of the tray.
9. A transplanting mechanism, characterized in that, Comprising the tray fixture according to any one of claims 1 to 8; Further comprising a transfer manipulator, on which a jaw for gripping the convex seat of the tray fixture is provided.
10. The transplanting mechanism according to claim 9, wherein: Two convex seats are symmetrically arranged, two jaws are provided, and a mounting plate for mounting the jaws themselves is provided on the two jaws, and the mounting plate is provided on the driving end of the transfer manipulator; A clamping block engaged in the annular groove is provided on the jaw.