High-pressure spraying unit for ice cream
By designing the high-pressure spray unit in the ice cream production equipment, and using the cylinder block and piston rod structure, the precise control of the spray amount and avoiding external air pollution, solving the problem of difficult spray amount and contamination in existing devices.
Patent Information
- Application Number
- CN202422466174.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The spray amount of spray devices in existing ice cream production equipment is difficult to accurately control, and the introduction of external compressed air can easily cause raw material pollution.
A high-pressure spray unit for ice cream is designed, adopting the cylinder block, piston rod, pressurized rod and spray valve body structure, and the pressurized rod is driven by high-pressure gas to move in the pressurized chamber, and the spray amount is controlled by valve ball and spring to avoid the entry of external air and achieve accurate spraying.
Accurate control of spray amount is achieved, raw material pollution is avoided, and spray efficiency and equipment cleanliness are improved.
Smart Images

Figure CN223182894U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ice cream production equipment, in particular to a high-pressure spray unit for ice cream. Background Art
[0002] In the production process of ice cream and popsicles, a spray process is often required to spray chocolate, cream and other raw materials onto the ice cream or popsicles. The current spray device structure is relatively complex, and the amount of each spray is difficult to control accurately. In addition, the existing spray device requires the introduction of external compressed air, which is prone to pollution. Utility Model Content
[0003] The utility model provides a high-pressure spray unit for ice cream, which is small in size and can solve the problems of the existing spray device that the spray volume is difficult to accurately control and the introduction of external compressed air to atomize raw materials easily causes pollution.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a high-pressure spray unit for ice cream, comprising a cylinder body, a piston rod that can be extended downwardly is arranged inside the cylinder body, the lower end of the cylinder body is provided with connecting pipes connected end to end along the axial direction, the lower end of the lowest connecting pipe is connected to the spray valve body, an axially movable pressurizing rod is arranged inside the end-to-end connecting pipes, the upper end of the pressurizing rod is connected to the piston rod, a pressurizing chamber is formed between the lower end of the pressurizing rod and the spray valve body, a valve block with a hole in the middle is installed inside the spray valve body, the lower end of the spray valve body is provided with an air jet, the upper end of the air jet is provided with a valve ball, and a spring is provided between the valve ball and the valve block.
[0005] Preferably, a pneumatic reversing valve is installed on the outside of the cylinder body, and the pneumatic reversing valve is connected to an external high-pressure air source and is connected to the rodless cavity air pipe and the rod cavity air pipe of the cylinder body through pipelines.
[0006] Preferably, a quick exhaust valve is installed on the rod cavity air pipe, and the pneumatic reversing valve is connected to the quick exhaust valve.
[0007] Preferably, adjacent connecting pipes, and the connecting pipe and the spray valve body are connected via clamps, and an axial sealing ring is installed inside the clamp at the connection point.
[0008] Preferably, the central hole of the valve block is a conical hole with a larger diameter at the upper end and a smaller diameter at the lower end.
[0009] Preferably, an adjustment seat is installed on the upper end of the cylinder body, an adjustment screw is vertically installed on the upper end of the adjustment seat, and the lower end of the adjustment screw passes through the upper end of the cylinder body and is inserted into the rodless cavity of the cylinder.
[0010] Preferably, an O-ring is provided on the outer side of the lower end of the pressure rod.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] It has a cylinder that can be quickly reversed. The cylinder pushes the pressurizing rod to move quickly in the pressurizing chamber. The compressed high-pressure air enters the spray valve body, breaks the valve ball, and is ejected from the air jet port. No external air is used as compressed air. The pressure of the gas ejected each time is controlled by the valve ball and spring. The spray amount is accurate and will not cause pollution to the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main structural diagram of the utility model;
[0014] Figure 2 for Figure 1 AA cross-sectional structural diagram;
[0015] Figure 3 This is a schematic diagram of the use state of the utility model. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] like Figure 1-3 As shown, the utility model provides a high-pressure spray unit for ice cream, comprising a cylinder body 1, a piston rod 16 that can extend downwardly is arranged inside the cylinder body 1, the lower end of the cylinder body 1 is provided with connecting pipes 5 connected end to end along the axial direction, the lower end of the lowermost connecting pipe 5 is connected to the spray valve body 7, an axially movable pressurizing rod 15 is arranged inside the end-to-end connecting pipes 5, the upper end of the pressurizing rod 15 is connected to the piston rod 16, a pressurizing chamber 14 is formed between the lower end of the pressurizing rod 15 and the spray valve body 7, a valve block 8 with a hole in the middle is installed inside the spray valve body 7, the lower end of the spray valve body 7 is provided with an air jet 11, the upper end of the air jet 11 is provided with a valve ball 10, and a spring 12 is provided between the valve ball 10 and the valve block 8.
[0018] Specifically, after the rodless cavity in the cylinder body 1 enters the high-pressure gas, the piston rod 16 can extend downward, driving the pressurizing rod 15 to move in the inner hole of the connecting pipe 5, which will compress the air in the pressurizing cavity 14 and push the air into the spray valve body 7. The valve block 8 plays a role in guiding the flow. The high-pressure air moves faster after passing through the valve block 8. The high-pressure air moves to the bottom of the valve ball 10 and pushes the valve ball 10 upward, compressing the spring 12, and finally ejected from the air jet 11. The pressure and gas volume of the ejected gas can be precisely controlled. The ejected gas is sprayed onto the chocolate, which can atomize the chocolate.
[0019] After the rod chamber of the cylinder body 1 is filled with air, the piston rod 16 can be retracted upward, and the pressurizing rod 15 is also retracted upward, thus forming a cycle. The lower end of the spray valve body 7 is directly connected to the raw material pipe, and no polluted air from the outside is sucked into the pressurizing chamber 14.
[0020] In this embodiment, a pneumatic reversing valve 2 is mounted on the exterior of the cylinder body 1. This pneumatic reversing valve 2 is connected to an external high-pressure gas source and, via pipelines, is connected to the rodless chamber air pipe 4 and the rod chamber air pipe of the cylinder body 1. This pneumatic reversing valve 2 enables rapid alternating exhaust and intake of air between the rod chamber and the rodless chamber of the cylinder body 1, ensuring spray efficiency. Furthermore, a quick exhaust valve 3 is mounted on the rod chamber air pipe. The pneumatic reversing valve 2 is connected to the quick exhaust valve 3, increasing the exhaust velocity of the rod chamber when the piston rod 16 is depressed, ensuring that high-pressure gas can be generated in the pressurized chamber 14.
[0021] In this embodiment, if Figure 2 As shown, adjacent connecting pipes 5 and the connecting pipe 5 and the spray valve body 7 are connected via a clamp 6 , and an axial sealing ring 9 is installed inside the clamp 6 at the connection point.
[0022] In this embodiment, if Figure 2 As shown, the central hole of the valve block 8 is a conical hole with a large diameter at the upper end and a small diameter at the lower end. The conical hole can increase the speed of the high-pressure gas.
[0023] In this embodiment, if Figure 2 As shown, an adjusting seat 18 is installed at the upper end of the cylinder body 1, and an adjusting screw 17 is vertically installed at the upper end of the adjusting seat 18. The lower end of the adjusting screw 17 passes through the upper end of the cylinder body 1 and is inserted into the rodless cavity of the cylinder. The adjusting screw 17 can be raised and lowered by rotating the adjusting screw 17. When the upper end of the piston rod 16 in the cylinder is against the adjusting screw 17, it cannot rise. Therefore, the raising and lowering of the adjusting screw 17 can control the stroke of the piston rod 16, thereby controlling the stroke of the piston rod 16 each time it is pressed down, and controlling the amount of high-pressure gas ejected from the jet port 11, thereby controlling the spray amount of the raw material.
[0024] In this embodiment, an O-ring 19 is provided on the outer side of the lower end of the pressurizing rod 15 . The O-ring 19 can improve the sealing performance of the pressurizing chamber 14 .
[0025] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0026] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0027] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0028] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
Claims
1. A high-pressure spray unit for ice cream, characterized in that: include: A cylinder body (1), wherein a piston rod (16) that can extend downward is provided inside the cylinder body (1), and a connecting pipe (5) is provided at the lower end of the cylinder body (1) in sequence along the axial direction, and the lower end of the lowest connecting pipe (5) is connected to the spray valve body (7), and an axially movable pressurizing rod (15) is provided inside the connecting pipe (5) connected end to end, and the upper end of the pressurizing rod (15) is connected to the piston rod (16), and a pressurizing chamber (14) is formed between the lower end of the pressurizing rod (15) and the spray valve body (7), and a valve block (8) with a central opening is installed inside the spray valve body (7), and an air jet (11) is provided at the lower end of the spray valve body (7), and a valve ball (10) is provided at the upper end of the air jet (11), and a spring (12) is provided between the valve ball (10) and the valve block (8).
2. The high-pressure spray unit for ice cream according to claim 1, characterized in that: A pneumatic reversing valve (2) is installed on the outside of the cylinder body (1). The pneumatic reversing valve (2) is externally connected to a high-pressure gas source and is connected to the rodless cavity air pipe (4) and the rod cavity air pipe of the cylinder body (1) through a pipeline.
3. The high-pressure spray unit for ice cream according to claim 2, characterized in that: A quick exhaust valve (3) is installed on the rod cavity air pipe, and the pneumatic reversing valve (2) is connected to the quick exhaust valve (3).
4. The high-pressure spray unit for ice cream according to claim 1, characterized in that: Adjacent connecting pipes (5) and the connecting pipes (5) and the spray valve body (7) are connected via a clamp (6), and an axial sealing ring (9) is installed inside the clamp (6) at the connection point.
5. The high-pressure spray unit for ice cream according to claim 1, characterized in that: The center hole of the valve block (8) is a conical hole with a large diameter at the upper end and a small diameter at the lower end.
6. The high-pressure spray unit for ice cream according to claim 1, characterized in that: An adjusting seat (18) is installed at the upper end of the cylinder body (1), an adjusting screw rod (17) is vertically installed at the upper end of the adjusting seat (18), and the lower end of the adjusting screw rod (17) passes through the upper end of the cylinder body (1) and is inserted into the rodless cavity of the cylinder.
7. The high-pressure spray unit for ice cream according to claim 1, characterized in that: An O-type sealing ring (19) is provided on the outer side of the lower end of the pressure rod (15).