Slag dehydrator for wet-type slag removal of hazardous waste rotary kiln
Through the threaded rod and threaded plate structure driven by the linkage motor, combined with the automatically unfolded folding net and magnetic suction connection, the efficient, energy-saving and environmentally friendly water removal process of the hazardous waste rotary kiln is achieved, and the problems of low water removal efficiency, easy blockage and high energy consumption are solved.
Patent Information
- Application Number
- CN202422216398.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the prior art, the water removal efficiency is low, easy to block, high energy consumption, and there is a risk of secondary pollution during the wet slag removal process of hazardous waste rotary kilns.
The threaded rod and threaded plate structure driven by a linkage motor are adopted, combined with the automatically unfolded folding net and magnetic suction connection design, to achieve uniform extrusion and rapid separation of the furnace slag, and accelerate the water removal process through compressed air to avoid additional energy input.
It improves water removal efficiency, reduces equipment blockage, reduces energy consumption, ensures environmental protection, and improves the degree of automation and work efficiency of the equipment.
Smart Images

Figure CN223184188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag dewatering, in particular to a slag dewatering device for wet slag removal in a hazardous waste rotary kiln. Background Art
[0002] In the field of hazardous waste treatment, especially in the wet slag removal process of rotary kilns, traditional slag treatment methods often have problems such as low water removal efficiency, high energy consumption, complex operation and easy to cause secondary pollution. Traditional water removal equipment mostly uses static filtration or simple mechanical extrusion methods, which is not only difficult to effectively separate the water in hazardous waste slag with high water content, but also easily causes equipment blockage, affecting treatment efficiency. In addition, these methods often require a large amount of energy, such as heat energy, electricity, etc., to accelerate water evaporation or slag drying, which not only increases the treatment cost, but may also cause additional burden on the environment due to energy consumption and emission problems in the treatment process. Therefore, the development of an efficient, energy-saving and environmentally friendly slag dewatering technology has become a key issue that needs to be urgently addressed in the field of hazardous waste treatment.
[0003] In the existing technology, during the use of slag dewatering, there are operational problems such as low dewatering efficiency, easy clogging, and relatively high energy consumption; therefore, we have made improvements to this and proposed a slag dewaterer for wet slag removal in hazardous waste rotary kilns. Utility Model Content
[0004] The purpose of the utility model is to solve the operational problems of the current slag dewatering design, such as low dewatering efficiency, easy clogging and relatively high energy consumption.
[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:
[0006] A slag dewaterer for wet slag removal in a hazardous waste rotary kiln is provided to improve the above-mentioned problem.
[0007] The specific application is as follows:
[0008] A slag dewatering device for wet slag removal of a hazardous waste rotary kiln comprises a dewatering bin, a linkage motor is provided at the upper end of the dewatering bin, a threaded rod is provided at the lower end of the linkage motor, a linkage plate is provided at the outer end of the threaded rod, a linkage block is provided at the outer end of the linkage plate, a dewatering net is provided at the lower end of the linkage plate, a first folding net and a second folding net are provided at both ends of the dewatering net, arc-shaped racks are provided at the outer ends of the first folding net and the second folding net, an inner rack and an outer rack are provided at the outer ends of the inner rack and the outer rack, an arc-shaped groove is provided at the outer ends of the inner rack and the outer rack, a rotating motor is provided between the inner rack and the outer rack, a magnetic suction groove is provided at the inner end of the first folding net, and a magnetic block is provided at the outer end of the second folding net.
[0009] As the preferred technical solution of the present application, the lower end of the linkage motor is movably connected to the threaded rod, the outer end of the threaded rod is threadedly connected to the threaded plate, and the outer end of the threaded plate is fixedly connected to the linkage block.
[0010] As the preferred technical solution of this application, a slide groove is provided at the outer end of the linkage block, which is embedded in the inner end of the dewatering bin. A sliding frame is provided at the upper end of the dewatering net. The center of the sliding frame is wrapped around the outer end of the threaded rod, and the sliding frame moves inside and outside the dewatering bin.
[0011] As the preferred technical solution of the present application, both ends of the water removal net are fixedly connected to the first folding net and the second folding net respectively, and the first folding net and the second folding net are meshed and connected with the inner rack and the outer rack through arc-shaped racks.
[0012] As a preferred technical solution of the present application, positioning shafts are provided at both ends of the arc-shaped slot, and the inner rack and the outer rack are rotationally connected by a rotating motor.
[0013] As a preferred technical solution of the present application, the first folding net and the second folding net are magnetically connected through magnetic grooves and magnetic blocks.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] In the scheme of this application:
[0016] Through the threaded rod and threaded plate structure driven by the linkage motor, the uniform extrusion of the slag inside the dewatering bin is achieved, accelerating the separation of water. Through the combined design of the dewatering net and the automatically unfoldable first and second folding nets, combined with the magnetic connection between the magnetic suction groove and the magnetic block, the stability of the slag during the filtration process and the rapid separation after dewatering are ensured. The sliding structure of the sliding frame and the linkage block, as well as the linkage mechanism of the rotating motor and the positioning shaft, not only ensure the uniform distribution of the dewatering net under force, but also realize the automatic expansion and folding of the folding net, thereby improving the degree of automation and work efficiency of the equipment. The design of compressed air to accelerate dewatering does not require additional energy input, achieving an efficient and energy-saving dewatering effect. The comprehensive application of these key technical points enables this slag dewatering device to show significant advantages of high efficiency, stability and environmental protection in the wet deslagging process of hazardous waste rotary kilns. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a slag dewatering device for wet slag removal in a hazardous waste rotary kiln provided in this application;
[0018] Figure 2 A side sectional structural diagram of a dewatering bin of a slag dewaterer for wet deslagging of a hazardous waste rotary kiln provided in this application;
[0019] Figure 3A slag dewatering device for wet slag removal of hazardous waste rotary kiln provided in this application Figure 2 Schematic diagram of the enlarged structure of A;
[0020] Figure 4 A side sectional front view of a dewatering bin of a slag dewaterer for wet deslagging of a hazardous waste rotary kiln provided in this application;
[0021] Figure 5 A slag dewatering device for wet slag removal of hazardous waste rotary kiln provided in this application Figure 4 Schematic diagram of the enlarged structure of B;
[0022] Figure 6 This is a cross-sectional top view of the inner rack of a slag dewatering device for wet slag removal in a hazardous waste rotary kiln provided in this application.
[0023] Indicated in the figure:
[0024] 1. Water removal tank; 2. Linkage motor; 3. Threaded rod; 4. Linkage plate; 5. Linkage block; 6. Water removal net; 7. First folding net; 8. Second folding net; 9. Inner rack; 10. Outer rack; 11. Rotating motor; 12. Arc rack; 13. Magnetic slot; 14. Magnetic block. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.
[0026] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention. It should be noted that the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other unless there is a conflict.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0028] like Figure 1-6As shown, this embodiment proposes a slag dewatering device for wet slag removal of hazardous waste rotary kiln, including a dewatering bin 1, a linkage motor 2 is provided at the upper end of the dewatering bin 1, a threaded rod 3 is provided at the lower end of the linkage motor 2, a linkage plate 4 is provided at the outer end of the threaded rod 3, a linkage block 5 is provided at the outer end of the linkage plate 4, a dewatering net 6 is provided at the lower end of the linkage plate 4, a first folding net 7 and a second folding net 8 are provided at both ends of the dewatering net 6, an arc-shaped rack 12 is provided at the outer ends of the first folding net 7 and the second folding net 8, an inner rack 9 and an outer rack 10 are provided at the outer ends of the inner rack 9 and the outer rack 10, an arc-shaped groove is provided, a rotating motor 11 is provided between the inner rack 9 and the outer rack 10, a magnetic suction groove 13 is provided at the inner end of the first folding net 7, and a magnetic block 14 is provided at the outer end of the second folding net 8.
[0029] The lower end of the linkage motor 2 is movably connected to the threaded rod 3 , the outer end of the threaded rod 3 is threadedly connected to the threaded plate, and the outer end of the threaded plate is fixedly connected to the linkage block 5 .
[0030] The rotation of the linkage motor 2 drives the threaded rod 3, which in turn moves up and down through the threaded plate. This structure ensures uniform compression of the slag, accelerates the separation of water, and avoids direct physical damage to the slag, preserving its physical properties.
[0031] The outer end of the linkage block 5 is provided with a slide groove, which is embedded in the inner end of the dewatering bin 1. The upper end of the dewatering net 6 is provided with a sliding frame. The center of the sliding frame is wrapped around the outer end of the threaded rod 3, and the sliding frame moves inside and outside the dewatering bin 1.
[0032] The sliding frame is wrapped around the outer end of the threaded rod 3 and moves along the inner wall of the dewatering tank 1, ensuring the stability and operability of the dewatering net 6 during the dewatering process. The cooperation between the linkage block 5 and the chute allows the dewatering net 6 to be evenly distributed when subjected to force, improving the dewatering efficiency and the service life of the equipment.
[0033] The two ends of the dewatering net 6 are fixedly connected to the first folding net 7 and the second folding net 8 respectively. The first folding net 7 and the second folding net 8 are meshed and connected with the inner rack 9 and the outer rack 10 through the arc-shaped rack 12.
[0034] The fixed connection between the dewatering net 6 and the first and second folding nets 7 and 8 enables the automatic expansion and contraction of the folding nets through the meshing of the arc-shaped rack 12 with the inner and outer racks 9 and 10. This design not only improves the efficiency of the dewatering device but also ensures the stability of the slag during the filtration process, preventing slag from clogging the dewatering net 6.
[0035] Positioning shafts are provided at both ends of the arc groove, and the inner rack 9 and the outer rack 10 are rotationally connected via a rotating motor 11.
[0036] The rotating motor 11 drives the inner rack 9 and the outer rack 10 to move along the positioning axis, realizing the automatic expansion and contraction of the first folding net 7 and the second folding net 8. This design not only simplifies the operation process, but also improves the degree of automation of the equipment, reduces manual intervention, and improves work efficiency.
[0037] The first folding net 7 and the second folding net 8 are magnetically connected via the magnetic groove 13 and the magnetic block 14 .
[0038] The first folding net 7 and the second folding net 8 are magnetically connected through the magnetic groove 13 and the magnetic block 14, ensuring that the folding nets can fit tightly during the slag dehydration process to prevent slag leakage. At the same time, after the dehydration is completed, they can be quickly and conveniently separated for easy cleaning and maintenance.
[0039] The linkage motor 2, through the threaded rod 3, pushes the threaded plate downward through the interaction between the linkage block 5 and the chute, compressing the air inside and accelerating the slag dewatering process. This design utilizes physical principles, eliminating the need for additional energy input and achieving efficient and energy-saving dewatering.
[0040] When the present application is in use: During the use of the slag dehydrator, the dehydration net 6 is first installed in the dehydration bin 1 through the sliding frame, and the rotating motor 11 is started to drive the inner rack 9 and the outer rack 10 in the arc groove to move along the positioning axis, pushing the arc rack 12 connected to the first folding net 7 and the second folding net 8 at both ends to move until the first folding net 7 and the second folding net 8 are adsorbed on each other through the magnetic suction groove 13 and the magnetic block 14, and the slag mixture is poured onto the dehydration net 6 in the dehydration bin 1, and the water is filtered through the dehydration net 6, and the threaded rod 3 linked by the linkage motor 2 above pushes the threaded plate downward under the interaction of the linkage block 5 and the slide groove, so as to compress the internal air and accelerate the dehydration of the slag.
[0041] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.
Claims
1. A slag dewatering device for wet deslagging of hazardous waste rotary kiln, comprising a dewatering bin (1), characterized in that: The upper end of the dewatering bin (1) is provided with a linkage motor (2), the lower end of the linkage motor (2) is provided with a threaded rod (3), the outer end of the threaded rod (3) is provided with a linkage plate (4), the outer end of the linkage plate (4) is provided with a linkage block (5), the lower end of the linkage plate (4) is provided with a dewatering net (6), the two ends of the dewatering net (6) are respectively provided with a first folding net (7) and a second folding net (8), the outer ends of the first folding net (7) and the second folding net (8) are respectively provided with an arc-shaped rack (12), the outer ends of the arc-shaped rack (12) are provided with an inner rack (9) and an outer rack (10), the outer ends of the inner rack (9) and the outer rack (10) are provided with an arc groove, a rotating motor (11) is provided between the inner rack (9) and the outer rack (10), the inner end of the first folding net (7) is provided with a magnetic suction groove (13), and the outer end of the second folding net (8) is provided with a magnetic block (14).
2. A slag dewatering device for wet slag removal of hazardous waste rotary kiln according to claim 1, characterized in that: The lower end of the linkage motor (2) is movably connected to the threaded rod (3), the outer end of the threaded rod (3) is threadedly connected to the threaded plate, and the outer end of the threaded plate is fixedly connected to the linkage block (5).
3. The slag dewatering device for wet slag removal of hazardous waste rotary kiln according to claim 1, characterized in that: The outer end of the linkage block (5) is provided with a slide groove, and the slide groove is embedded in the inner end of the dewatering bin (1). The upper end of the dewatering net (6) is provided with a sliding frame, and the center of the sliding frame is wrapped around the outer end of the threaded rod (3). The sliding frame moves inside and outside the dewatering bin (1).
4. The slag dewatering device for wet slag removal of hazardous waste rotary kiln according to claim 1, characterized in that: The two ends of the dewatering net (6) are fixedly connected to the first folding net (7) and the second folding net (8), respectively. The first folding net (7) and the second folding net (8) are meshed and connected with the inner rack (9) and the outer rack (10) via an arc-shaped rack (12).
5. The slag dewatering device for wet slag removal of hazardous waste rotary kiln according to claim 1, characterized in that: Positioning shafts are provided at both ends of the arc-shaped slot, and the inner rack (9) and the outer rack (10) are rotationally connected via a rotating motor (11).
6. The slag dewatering device for wet slag removal of hazardous waste rotary kiln according to claim 1, characterized in that: The first folding net (7) and the second folding net (8) are magnetically connected via a magnetic suction groove (13) and a magnetic block (14).