Multifunctional steel bar bending device

By designing a multi-functional steel bar bending device, efficient and precise bending of steel bars of different diameters is achieved, and the rigidity limitation and insufficient adaptability of existing devices is solved, production efficiency and safety are improved, and equipment costs are reduced.

CN223185407UActive Publication Date: 2025-08-05YUNNAN CONSTR INVESTMENT HLDG GRP CO LTD +1
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Patent Information

Application Number
CN202422484290.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-05
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing steel bar bending devices have problems such as rigidity limitation, limited adaptability, low production efficiency, high operating requirements and high equipment costs, and it is difficult to meet the efficient processing needs of various specifications of steel bars.

Method used

A multi-functional steel bar bending device is designed, including an operating table, placement device, transmission equipment and removable elbow. It is controlled by PLC or PC. It can be bent multiple steel bars at one time. It is equipped with replaceable elbows, limit protection plates, push and pull handrails, moving wheels and auxiliary alignment devices to improve processing accuracy and efficiency.

Benefits of technology

It realizes efficient and precise bends of multiple steel bars, reduces labor and time costs, extends equipment life, reduces maintenance costs, and improves production stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional reinforcing steel bar bending device which comprises a control device, an operation table, a bending device, a bending device and a bending device. The placing devices are installed in the corresponding sliding grooves in a sliding mode; the transmission equipment is vertically connected to the operation table and located in front of the middle position of the two sections of sliding grooves; the simmering elbow is detachably connected to the working end of the transmission equipment; wherein the transmission equipment is electrically connected with the control equipment. According to the utility model, a plurality of reinforcing steel bars can be bent at one time, so that the difference of the bent reinforcing steel bars is small, the processing quality and precision are ensured, the working efficiency is improved, and the bending head can be replaced according to different bending requirements, so that the requirements of different projects are met; the bending operation can be completed more quickly and accurately by using the bending elbow suitable for the specific steel bar, the time and the labor cost are saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a bending device, in particular to a multifunctional steel bar bending device, and belongs to the technical field of building construction. Background Art

[0002] Generally speaking, in some building lightning protection projects, galvanized flat steel or round steel is often used in distribution boxes, roofs, etc. as grounding trunk lines and lightning strips. When turning along the building shape, the round steel must be bent. Because larger-sized round steel has a higher hardness, it is difficult to bend it. Traditional construction uses the method of cutting at the turning point and then re-welding the connection. This greatly increases the lightning resistance, construction costs and the quality of the finished appearance. Especially in the lightning protection construction of complex buildings using galvanized round steel as lightning strips, all turns are connected by welding, which requires a huge amount of welding work. At the same time, the overlap of the flat steel increases the overlapping height of the lightning strip, affecting the appearance of the building.

[0003] Therefore, in many construction processes, during the lightning protection and grounding operations of buildings, it is necessary to bend the steel bars to ensure the grounding quality and aesthetic effect. For convenience, when bending the steel bars, pliers or other tools are often used to bend the steel bars manually. Due to the poor precision of manual processing, the bending deformation arc will produce different arc deformations due to different force magnitudes. It is often the case that the bending angle of the steel bar does not meet the requirements or there are large errors in the bending position. Not only is the bending efficiency low, but the bending effect is not ideal and affects the use. This method wastes manpower and financial resources, and the quality often does not meet the requirements.

[0004] In summary, the above traditional steel bar bending devices may have the following disadvantages in practical applications:

[0005] One is rigidity limitations: the rigidity of the rebar bending equipment may be limited, making it unable to adapt to the bending requirements of rebar of a specific shape or size. Some complex shapes of rebar may require other special processing equipment or manual operation to complete.

[0006] Second, limited adaptability: Rebar bending equipment is typically designed and manufactured for specific sizes and shapes, limiting its adaptability. When processing multiple sizes of rebar, components such as fixtures and molds may need to be replaced or adjusted, increasing operational complexity and time costs.

[0007] The third issue is low production efficiency: Since the steel bar bending device usually completes the bending process of one steel bar at a time, it may take a long time and human resources to process large quantities of steel bars. This may affect production efficiency and capacity.

[0008] Fourth, the operation requirements are high: using a steel bar bending device for steel bar bending requires experienced operators who need to be familiar with the equipment's operating procedures, parameter settings, and safety precautions. For beginners or operators who are not familiar with the equipment, a longer learning and adaptation period may be required.

[0009] Fifth, the equipment cost is high: Steel bar bending equipment is usually specialized equipment, and its manufacturing and purchase costs are relatively high. This may put a certain financial pressure on small-scale steel bar processing companies or individual craftsmen.

[0010] In short, the steel bar bending device has its advantages in the field of steel bar processing, but it also has some disadvantages. When choosing to use this equipment, it is necessary to comprehensively consider factors such as production needs, cost investment and technical requirements.

[0011] At present, a Chinese utility model patent with announcement number CN214768036U discloses an improved round steel bending device, comprising a base (1), a support column (2), a steel bar processing component (3) and a driving device (4), characterized in that: support columns (2) are symmetrically arranged above the base (1), and steel bar processing components (3) are vertically arranged on the tops of the two support columns (2), a hollow area (31) is opened in the middle of the steel bar processing component (3), and limit members (5) are symmetrically arranged on both sides above the hollow area (31), and the limit members (5) and the hollow area (31) form a forming area for round steel processing; a driving device (4) is placed directly below the hollow area (31), and the driving device (4) is detachably connected to the base (1) through a bolt assembly (6); and ring-shaped lifting ears (32) are also symmetrically arranged on both sides of the top of the steel bar processing component (3). Although the round steel bending device of this structure can realize the bending of round steel, it can only bend one steel bar at a time during the bending process, and cannot bend multiple steel bars at one time, resulting in low bending efficiency and bending errors, which is time-consuming and labor-intensive, and increases the labor intensity of operators. Moreover, since only one steel bar can be bent at a time, there will be large differences in the multiple steel bars after bending, and the processing quality and accuracy cannot be guaranteed. In short, it is often very inconvenient.

[0012] Therefore, the key to solving the above technical problems is to develop a multifunctional steel bar bending device with high steel bar bending efficiency and high precision. Summary of the Invention

[0013] In view of the many defects and shortcomings in the above-mentioned background technology, the present invention has made improvements and innovations thereto, with the aim of providing a device with a reasonable structure that can be used for processing steel bars of different diameters, and can bend multiple steel bars at one time, so that the differences between the multiple steel bars after bending are small, thereby ensuring the processing quality and precision, and thus improving work efficiency.

[0014] Another invention purpose of the utility model is to adopt a replaceable design, which increases the flexibility of the equipment and can replace the bending head according to different bending needs, so as to meet the requirements of different projects; using the bending head suitable for specific steel bars can complete the bending operation more quickly and accurately, saving time and labor costs and improving production efficiency; at the same time, choosing the right bending head can reduce the loss of steel bars and avoid unnecessary waste; the replacement design of the bending head can also extend the service life of the equipment, reduce the cost of repairing and replacing the entire equipment, and improve the bending efficiency.

[0015] Another invention purpose of the utility model is to protect the safety of the equipment and operators by providing a limit protection plate, and to prevent the equipment from exceeding the prescribed range during the bending process and causing accidents.

[0016] Another invention purpose of the present invention is to provide a push-pull handrail to facilitate the operator to move the bending device. At the same time, the push-pull handrail is rotatably connected to the operating table, which also serves to save space. The present invention is also provided with moving wheels, which are convenient for movement and reduce the physical labor of the operator. The moving wheels are provided with a brake device to increase safety and better fix the device.

[0017] Yet another object of the present invention is that the auxiliary alignment device is provided to help operators position and align steel bars more quickly and accurately, thereby avoiding problems such as steel bar position deviation, tilt or misalignment, reducing the risk of bending work, and saving manpower and time costs; at the same time, the steel bar auxiliary alignment device is also adjustable and reusable, thereby reducing resource waste and saving costs;

[0018] Yet another object of the present invention is that a placing device is provided, which includes a locking assembly, which can firmly lock the steel bars on the placing rack. Through reliable locking, the operator can complete the bending process more quickly and accurately, reduce the time for adjustment and repositioning, and improve production efficiency to ensure the stability and accuracy of its position during the bending process.

[0019] In order to solve the above problems and achieve the above invention objectives, the utility model is a multifunctional steel bar bending device which is realized by adopting the following design structure and the following technical solutions:

[0020] A multifunctional steel bar bending device comprises a control device (5) and further comprises:

[0021] An operating table (1), wherein chute (11) is symmetrically provided on the operating table (1);

[0022] The placing devices (2) are slidably mounted in corresponding chutes (11);

[0023] The transmission device (3) is vertically connected to the operating table (1) and is located in front of the middle position of the two sections of the chute (11);

[0024] A simmering elbow (4), which is detachably connected to the working end of the transmission device (3);

[0025] The transmission device (3) is electrically connected to the control device (5).

[0026] Preferably, the control device (5) is a PLC or an editable logic controller or a PC, which is used to monitor or control the operating status of the steel bar bending device in real time.

[0027] Preferably, it further comprises a plurality of moving wheels (8), which are equidistantly connected to the bottom of the operating platform (1), wherein the moving wheels (8) are also provided with a brake device for working in conjunction therewith.

[0028] Preferably, the operating table (1) is in the form of a circular or square plate structure as a whole, and the cross section of the chute (11) is in the form of a convex character with an open top, wherein corresponding scale lines are provided on the outside of each chute (11).

[0029] Preferably, the placing device (2) comprises:

[0030] A placing rack (21), wherein a locking groove (211) is provided on one end surface of the placing rack (21);

[0031] A locking plate (22), the locking plate (22) is detachably mounted on the locking groove (211);

[0032] A locking assembly (23), the locking assembly (23) being connected to an opening of a locking slot (211) of the display rack (21);

[0033] Among them, a plurality of placement holes (212) for placing steel bars (10) are opened in sequence from top to bottom on the placement rack (21) and are horizontally penetrated.

[0034] Preferably, the display rack (21) is of a P-shaped structure as a whole, and a locking plate (24) is connected to the lower part of the display rack (21), and connecting parts that are adapted to be snap-connected with the slide groove (11) are provided on both sides of the locking plate (24), wherein a tightening member (25) is also threadedly connected to the locking plate (24).

[0035] Preferably, the locking groove (211) is provided with a plurality of locking plate connecting holes for connecting the locking plate (22);

[0036] One end surface of the locking plate (22) is provided with arc-shaped locking openings in sequence from top to bottom, which are matched with the respective placement holes (212) to complete the work, and a plurality of locking plate connecting columns are also provided on the locking plate (22);

[0037] The locking assembly (23) comprises:

[0038] A locking seat (231), the locking seat (231) is symmetrically connected to the display rack (21) at the opening of the locking groove (211);

[0039] A locking connecting shaft (232), the locking connecting shaft (232) is rotatably connected between the two locking seats (231);

[0040] The locking member (233) is rotatably connected to the middle portion of the locking connecting shaft (232), and the locking portion of the locking member (233) is elliptical in shape as a whole.

[0041] Preferably, the transmission device (3) comprises:

[0042] A support frame (31), the bottom of the support frame (31) is connected to the operating table (1) through a reinforcing plate, and the upper portion of the support frame (31) is provided with at least one mounting opening for mounting an electric telescopic device (32);

[0043] An electric telescopic device (32) is connected to the installation opening, and a connecting locking piece adapted to the elbow (4) is provided at a working end of the electric telescopic device (32);

[0044] The electric telescopic device (32) is connected to the control device (5).

[0045] Preferably, the cross section of the elbow (4) is D-shaped, and a locking mounting column adapted to the working end of the electric telescopic device (32) is provided in the middle of the non-arc surface of the elbow (4).

[0046] Preferably, it further comprises an auxiliary alignment device (9), the auxiliary alignment device (9) being connected to one end of the display rack (21);

[0047] The auxiliary alignment device (9) comprises:

[0048] A fixed column (91), the fixed column (91) is connected to the end of the display rack (21);

[0049] A connecting frame (92), the connecting frame (92) is connected to the fixed column (91) through a plurality of hinged parts, and a connecting groove adapted to the connecting plate (93) is provided on the connecting frame (92);

[0050] A connecting plate (93), the connecting plate (93) is slidably mounted in a connecting groove of the connecting frame (92);

[0051] An alignment plate (94), the alignment plate (94) is connected to one end of the connecting plate (93) through a plurality of rotating parts;

[0052] The upper portion of the non-fixed column (91) end of the connecting frame (92) is also threadedly connected to a limiting member (921) for limiting the position of the connecting plate (93).

[0053] The working principle is: before using a multifunctional steel bar bending device of the above-mentioned design structure, the completed device needs to be transported to the designated work location by manual labor or corresponding transport equipment to be installed as a spare part.

[0054] The specific installation steps are:

[0055] First, the operator uses a bending head (4) adapted to the curvature of the steel bar to be bent as required, and connects the bending head (4) to the working end of the electric telescopic device (32) to lock and fix it;

[0056] Then, the operator slides and engages each placement device (2) into the corresponding slide groove (11);

[0057] Next, the operator releases the locking plates (24) and the locking members (233);

[0058] Then, the operator respectively fixes the transmission device (3), the control device (5), the limit protection plate (6), the push-pull handrail (7), and the moving wheel (8) to the operating table (1);

[0059] Finally, the operator fixes the auxiliary alignment device (9) to one of the display racks (21). After the installation is firm and reliable, it can be used.

[0060] The specific steps are:

[0061] When in use, the operator first opens the brake device on the moving wheel (8) to open it, and then moves the device to the site where processing is required via the moving wheel (8) provided at the bottom of the device;

[0062] Then, the operator fixes the brake device of the moving wheel (8) so that the device is in a braking state;

[0063] Then, the operator adjusts the distance between the two placing racks (21) according to the required bending arc and distance. When adjusting the distance, the operator can operate and adjust according to the scale line set on the outside of the chute (11), so that the distance between the two placing racks (21) and the central axis is consistent, thereby improving the quality of the bent product. After the distance adjustment of the two placing racks (21) is determined, the distance is fixed by the top tightening member (25) below each placing rack (21);

[0064] Then, the operator inserts the steel bars (10) into the placement holes (212) in sequence so that the steel bars (10) are placed across the two placement racks (21). Then, the operator opens the auxiliary alignment device (9), loosens the limiter (921), pulls out the connecting plate (93), bends the alignment plate (94), and moves the connecting plate (93) so that the alignment plate (94) is aligned with the several steel bars (10) at that end.

[0065] Then, the operator rotates the locking member (233) to lock and fix the steel bars (10) on the rack (21);

[0066] Finally, the operator loosens the top fasteners (25) respectively, and after fine-tuning the two placement racks (21), starts the control device (5). The control device (5) drives the electric telescopic device (32) to move toward the steel bars (10), and then drives the bending head (4) connected to the electric telescopic device (32) to bend the steel bars (10) between the two placement racks (21). After the bending work is completed, after moving the placement device (2) at one end, the several bent steel bars (10) on the device can be collected, and the bending work of the steel bars is completed.

[0067] Repeat the above steps in sequence until all the steel bars that need to be bent are completed.

[0068] Finally, as time goes by, after the steel bar (10) is bent, the operator only needs to clean or repair the utility model and transport it to the designated tool storage warehouse for storage again by manual labor or corresponding transport equipment, so as to prepare for the next cycle of use.

[0069] Compared with the prior art, the beneficial effects of the present invention are:

[0070] 1. This utility model has a novel and reasonable design, strong practicality, time-saving and high efficiency, and can reduce the workload of operators to the greatest extent;

[0071] 2. The utility model has a reasonable structure and can be used to process steel bars of different diameters. It can also bend multiple steel bars at one time, so that the differences between the multiple steel bars after bending are small, ensuring the processing quality and accuracy, thereby improving work efficiency;

[0072] 3. The utility model is provided with a limit protection plate, which can protect the safety of the equipment and operators and prevent accidents caused by the equipment exceeding the prescribed range during the bending process;

[0073] 4. The elbow of the utility model adopts a replaceable design, which increases the flexibility of the equipment and can be replaced according to different bending needs, thereby meeting the requirements of different projects. Using an elbow suitable for a specific steel bar can complete the bending operation more quickly and accurately, saving time and labor costs and improving production efficiency. At the same time, choosing a suitable elbow can reduce the loss of steel bars and avoid unnecessary waste. The replacement design of the elbow can also extend the service life of the equipment, reduce the cost of repairing and replacing the entire equipment, and improve the bending efficiency.

[0074] 5. The utility model adopts the combination of transmission equipment and control equipment to achieve automatic control, precise control and improve efficiency, thereby improving the stability, consistency and efficiency of the production process and meeting the bending requirements;

[0075] 6. The utility model is provided with a push-pull handrail, which is convenient for the operator to move the bending device. At the same time, the push-pull handrail is rotatably connected to the operating table, which also plays the role of not taking up space;

[0076] 7. The utility model is also equipped with moving wheels, which are convenient for movement, flexible for transportation and handling, and reduce the manual labor of operators. The moving wheels are equipped with brake devices to increase safety and better fix the device.

[0077] 8. The utility model is also equipped with an auxiliary alignment device, which can help operators position and align the steel bars more quickly and accurately, so as to avoid problems such as steel bar position deviation, tilt or misalignment, reduce the risk of bending work, and save manpower and time costs; at the same time, the steel bar auxiliary alignment device is also adjustable and reusable, which can reduce resource waste and save costs;

[0078] 9. The placement device of the present invention includes a locking assembly, which can firmly lock the steel bar on the placement rack. Through reliable locking, the operator can complete the bending process more quickly and accurately, reduce the time for adjustment and repositioning, and improve production efficiency to ensure the stability and accuracy of its position during the bending process. BRIEF DESCRIPTION OF THE DRAWINGS

[0079] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:

[0080] Figure 1 This is one of the usage state diagrams of the utility model;

[0081] Figure 2This is the second diagram of the use state of the utility model;

[0082] Figure 3 This is the third diagram of the use state of the utility model;

[0083] Figure 4 This is the fourth diagram of the use state of the utility model;

[0084] Figure 5 It is a diagram of the local structure of the utility model in use state;

[0085] Figure 6 It is a schematic diagram of the overall structure of the utility model;

[0086] Figure 7 It is a front view of the utility model;

[0087] Figure 8 It is a side view of the utility model;

[0088] Figure 9 It is a top view of the utility model;

[0089] Figure 10 It is a partial structural diagram of the utility model;

[0090] Figure 11 This is a schematic diagram of the exploded structure of the components of the display device (2) of the utility model;

[0091] Figure 12 This is a schematic diagram of the partial connection relationship of the utility model;

[0092] Figure 13 This utility model Figure 12 A partial enlarged view of point A;

[0093] Figure 14 This is a diagram showing the use state of another design structure of the utility model;

[0094] Figure 15 This is a diagram showing the use status of the components of another design structure placement device (2) of the utility model;

[0095] Figure 16 This is one of the overall structural diagrams of another design structure of the utility model;

[0096] Figure 17 This is the second schematic diagram of the overall structure of another design structure of the utility model;

[0097] Figure 18 This is a schematic structural diagram of another design structure of the placement device (2) of the utility model;

[0098] Among them, the numbers in the figure are: 1-operating platform, 11-chute;

[0099] 2 - display device, 21 - display rack, 22 - locking plate, 23 - locking assembly, 24 - locking plate, 25 - tightening member, 211 - locking slot, 212 - display hole, 231 - locking seat, 232 - locking connecting shaft, 233 - locking member;

[0100] 3—transmission equipment, 31—support frame, 32—electric telescopic device;

[0101] 4—simmering elbow;

[0102] 5—Control equipment;

[0103] 6—Limited protection plate;

[0104] 7—Push and pull armrests;

[0105] 8—moving wheel;

[0106] 9—auxiliary alignment device, 91—fixed column, 92—connecting frame, 93—connecting plate, 94—alignment plate, 921—limiting piece; 10—reinforcement bar. DETAILED DESCRIPTION

[0107] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the technical solution of the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other unless there is a conflict. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0108] Example 1

[0109] As the instruction manual Figure 1 To the instruction manual Figure 18 The multifunctional steel bar bending device shown includes a control device 5 and further includes:

[0110] An operating table 1, on which slide grooves 11 are symmetrically provided;

[0111] The placing devices 2 are slidably mounted in the corresponding chute 11;

[0112] The transmission device 3 is vertically connected to the operating table 1 and is located in front of the middle position of the two chutes 11;

[0113] The elbow 4 is detachably connected to the working end of the transmission device 3;

[0114] The transmission device 3 is electrically connected to the control device 5 .

[0115] Further, such as Figure 17As shown, the operating table 1 is in a circular or square plate-like structure as a whole, and the cross section of the chute 11 is in a convex shape with an open top, wherein corresponding scale lines are provided on the outside of each chute 11 .

[0116] In the present invention, the operating table 1 is used to support and fix other components to ensure the smooth operation of the entire device.

[0117] Further, such as Figure 5 and Figure 10 as well as Figure 11 As shown, the placing device 2 includes:

[0118] A display rack 21, wherein a locking groove 211 is provided on one end surface of the display rack 21;

[0119] A locking plate 22 , which is detachably mounted on the locking groove 211 ;

[0120] A locking assembly 23 connected to an opening of a locking slot 211 of the display rack 21;

[0121] The rack 21 has a plurality of placement holes 212 formed thereon in sequence from top to bottom for placing the steel bars 10 .

[0122] Specifically, such as Figure 5 As shown, the display rack 21 is a P-shaped structure as a whole, and a locking plate 24 is connected to the lower part of the display rack 21. Connection parts that are adapted to be snapped into the slide groove 11 are provided on both sides of the locking plate 24, wherein a tightening member 25 is also threadedly connected to the locking plate 24.

[0123] More specifically, Figure 11 As shown, the locking groove 211 is provided with a plurality of locking plate connecting holes for connecting the locking plate 22;

[0124] One end surface of the locking plate 22 is provided with arc-shaped locking openings that correspond to the placement holes 212 in sequence from top to bottom, and a plurality of locking plate connecting columns are also provided on the locking plate 22;

[0125] The locking assembly 23 includes:

[0126] The locking seat 231 is symmetrically connected to the display rack 21 at the opening of the locking groove 211;

[0127] A locking connecting shaft 232 rotatably connected between the two locking seats 231 ;

[0128] The locking member 233 is rotatably connected to the middle portion of the locking connecting shaft 232 , and the locking portion of the locking member 233 is elliptical in shape as a whole.

[0129] In the present invention, the locking piece 233 is rotated to drive the locking plate 22 to lock and loosen. When the locking handle of the locking piece 233 is in a vertical state, the locking plate 22 and the locking groove 211 are in a loose state; when the locking handle of the locking piece 233 is in a horizontal state, the locking plate 22 and the locking groove 211 are in a locked state, that is, tightly connected; the contact end surface of the locking plate 22 and the placement hole 212 is made of elastic material, or a rubber protective pad is connected to the contact end surface of the locking plate 22 and the placement hole 212. The rubber protective pad can better protect the integrity of the steel bar 10, and also has a good locking effect.

[0130] At the same time, since the placement device 2 of the present invention includes a locking assembly 23, the locking assembly 23 can firmly lock the steel bar on the placement rack 21. Through reliable locking, the operator can complete the bending process more quickly and accurately, reduce the time for adjustment and repositioning, and improve production efficiency to ensure the stability and accuracy of its position during the bending process.

[0131] Further, such as Figure 8 and Figure 13 As shown, the transmission device 3 includes:

[0132] The support frame 31 is connected to the operating table 1 at the bottom through a reinforcing plate, and the upper part of the support frame 31 is provided with at least one mounting opening for mounting the electric telescopic device 32;

[0133] The electric telescopic device 32 is connected to the installation port, and the working end of the electric telescopic device 32 is provided with a connecting locking piece adapted to the elbow 4;

[0134] The electric telescopic device 32 is connected to the control device 5 .

[0135] Since the utility model adopts the combination of the transmission device 3 and the control device 5, it can realize automatic control, precise control, and improve efficiency, thereby improving the stability, consistency and efficiency of the production process and meeting the bending requirements;

[0136] Further, such as Figure 1 As shown, the cross section of the elbow 4 is D-shaped, and a locking mounting column adapted to the working end of the electric telescopic device 32 is provided in the middle of the non-arc surface of the elbow 4.

[0137] Before using the multifunctional steel bar bending device of the above-mentioned design structure, the completed device needs to be transported to a designated working position by manual labor or corresponding transport equipment to be installed as a standby.

[0138] The specific installation steps are:

[0139] First, the operator uses a bending head 4 adapted to the curvature of the steel bar to be bent as needed, and connects the bending head 4 to the working end of the electric telescopic device 32 for locking and fixing;

[0140] Then, the operator slides each placement device 2 into the corresponding slide slot 11;

[0141] Next, the operator releases the locking plates 24 and the locking members 233;

[0142] Then, the operator fixes the transmission device 3 and the control device 5 on the operating table 1 respectively, and then the devices can be used.

[0143] The specific steps are:

[0144] When in use, the operator first moves or transports the device to the site where processing is required;

[0145] Then, the operator adjusts the distance between the two racks 21 according to the required bending arc and distance. When adjusting the distance, the operator can operate and adjust according to the scale lines set on the outside of the chute 11, so that the distance between the two racks 21 and the central axis is consistent, thereby improving the quality of the bent product. After the distance between the two racks 21 is adjusted, the distance is fixed by the tightening piece 25 under each rack 21.

[0146] Then, the operator inserts the steel bars 10 into the placement holes 212 in sequence, so that the steel bars 10 span the two placement racks 21;

[0147] Next, the operator rotates the locking members 233 to lock and secure the steel bars 10 on the rack 21.

[0148] Finally, the operator loosens the tightening parts 25 respectively, fine-tunes the two display racks 21, and starts the control device 5. The control device 5 drives the electric telescopic device 32 to move toward the steel bars 10, and then drives the bending head 4 connected to the electric telescopic device 32 to bend the steel bars 10 between the two display racks 21. After the bending work is completed, after moving the display device 2 at one end, the several bent steel bars 10 on the device can be collected, and the bending work of the steel bars is completed.

[0149] Repeat the above steps in sequence until all the steel bars that need to be bent are completed.

[0150] Finally, as time goes by, after the steel bar 10 is bent, the operator only needs to clean or repair the utility model, and then move it to the designated tool storage warehouse for storage again by manual or corresponding handling equipment, so as to prepare for the next cycle of use.

[0151] In the present invention, the control device 5 is a PLC or an editable logic controller or a PC, which is used to monitor or control the operating status of the steel bar bending device in real time.

[0152] The bending head 4 of the utility model adopts a replaceable design, which increases the flexibility of the equipment and can be replaced according to different bending needs, thereby meeting the requirements of different projects; using a bending head suitable for specific steel bars can complete the bending operation more quickly and accurately, saving time and labor costs, and improving production efficiency and steel bar processing efficiency; at the same time, choosing a suitable bending head can reduce the loss of steel bars and avoid unnecessary waste; the replacement design of the bending head can also extend the service life of the equipment, reduce the cost of repairing and replacing the entire equipment, and improve the bending efficiency.

[0153] The control device 5 is a PLC or an editable logic controller or a PC, which is used to monitor or control the operating status of the steel bar bending device in real time.

[0154] Example 2

[0155] like Figure 6 and Figure 8 As shown, Example 2 is basically the same as Example 1, with the only difference being that, based on Example 1, it further includes a limit protection plate 6, which is vertically connected to the operating table 1 on the side away from the transmission device 3 through a reinforcement.

[0156] When the device of the above-mentioned design structure is in use, the limit protection plate 6 is arranged relative to the transmission equipment 3. During use, the limit protection plate 6 can protect the safety of the equipment and operators and prevent the equipment from exceeding the prescribed range during the bending process and causing accidents.

[0157] The specific installation and use process is the same as that of Example 1 and will not be repeated here.

[0158] Example 3

[0159] Specifically, such as Figure 7 and Figure 16 As shown, Example 3 is the same as Example 1 and Example 2, with the only difference being that a push-pull armrest 7 may be optionally provided on the outside of the position-limiting protective plate 6, and the push-pull armrest 7 is rotatably connected to the operating table 1; and a protective cover is also provided on the push-pull armrest 7.

[0160] When the device of the above-mentioned design structure is in use, the operator only needs to push and pull the device through the push-pull armrest 7, and because in the utility model, the protective sleeve is a rubber protective sleeve, a plurality of rubber protective protrusions of a connected structure are provided on the outside of the rubber protective sleeve, and the rubber protective protrusions are granular or annular protrusions.

[0161] Therefore, since a protective cover is provided on the hand-holding part of the push-pull handrail 7, and a rubber protective cover with a protective rubber protrusion on the outside is provided at the contact part between the push-pull handrail 7 and the operator's hand-holding, it can not only play a protective role and ensure the structural integrity of the push-pull handrail 7, but also increase the friction at the hand-holding part. Therefore, it can protect the operator's hands from wear and tear due to long-term work during long-term work, thereby ensuring the safety of construction.

[0162] The specific installation and use process is the same as that of Example 1 to Example 2 and will not be repeated here.

[0163] Example 4

[0164] like Figure 16 As shown, this embodiment 4 is basically the same as embodiments 1 to 3, with the only difference being that it further includes a plurality of moving wheels 8, which are equidistantly connected below the operating table 1, wherein the moving wheels 8 are also provided with a brake device for cooperating therewith to complete the work.

[0165] In the present invention, three moving wheels 8 are provided below the operating platform 1 .

[0166] When the above-mentioned design structure is in use, the operator can first open the brake device on the moving wheel 8 to put it in the open state, and then move the device to the site where processing is required through the moving wheel 8 provided at the bottom of the device;

[0167] Then, the operator fixes the brake device of the moving wheel 8 to put the device in a braking state; therefore, since the utility model is also provided with a moving wheel 8, it is convenient to move, flexible in transportation and handling, and reduces the physical labor of the operator. The brake device on the moving wheel can increase safety and better fix the device.

[0168] The specific usage is the same as that of Examples 1 to 3 and will not be repeated here.

[0169] Example 5

[0170] like Figure 15 and Figure 16 As shown, embodiment 4 is basically the same as embodiments 1 to 4, the only difference being that it further includes an auxiliary alignment device 9, which is connected to one end of the display rack 21;

[0171] The auxiliary alignment device 9 comprises:

[0172] A fixed column 91, the fixed column 91 is connected to the end of the display rack 21;

[0173] The connecting frame 92 is connected to the fixed column 91 through a plurality of hinges, and a connecting groove adapted to the connecting plate 93 is provided on the connecting frame 92;

[0174] A connecting plate 93 is slidably mounted in a connecting groove of the connecting frame 92;

[0175] An alignment plate 94 , the alignment plate 94 is connected to one end of the connecting plate 93 through a plurality of rotating parts;

[0176] The upper portion of the non-fixed column 91 end of the connecting frame 92 is also threadedly connected with a limiting member 921 for limiting the position of the connecting plate 93 .

[0177] In the present invention, the auxiliary alignment device 9 is arranged at least at the end of a display rack 21, which is used to align several steel bars to be bent, improve the precision and accuracy of the steel bars, thereby improving construction efficiency and reducing human errors; the hinged parts and rotating parts can be hinges, but are not limited to hinges.

[0178] At the same time, since the utility model is also provided with an auxiliary alignment device 9, it can help the operator to position and align the steel bars more quickly and accurately, so as to avoid problems such as steel bar position offset, tilt or misalignment, reduce the risk of bending work, and save manpower and time costs; at the same time, the steel bar auxiliary alignment device is also adjustable and reusable, which can reduce resource waste and save costs.

[0179] When the above-mentioned design structure is in use, when the operator inserts the steel bars 10 horizontally into the placement holes 212 in sequence, so that the steel bars 10 span the two placement racks 21, the operator can open the auxiliary alignment device 9, loosen the limiter 921, pull out the connecting plate 93, and then bend the alignment plate 94, and move the connecting plate 93 to align the alignment plate 94 with the several steel bars 10 at that end; thereby, the several steel bars to be bent are aligned, the precision and accuracy of the steel bars are improved, and then the construction efficiency is improved and human errors are reduced.

[0180] The specific usage is the same as that of Examples 1 to 4 and will not be repeated here.

[0181] At the same time, in the present utility model, the connections referred to are all fixed connections, movable connections or detachable connections, among which the fixed connection is a welding connection or directly processed into an one-piece molded structure; the movable connection or detachable connection is a hinged connection, internal and external thread connection, bayonet connection, plug-in socket connection or bolt assembly connection or screw connection.

[0182] Furthermore, the operating table 1, the placing device 2, the elbow 4, the limit protection plate 6

[0183] The outer surfaces of the push-pull handrail 7, the moving wheel 8 and the auxiliary alignment device 9 are sequentially provided with an injection molding layer, an anti-rust layer, a waterproof layer and a warning layer from the inside to the outside, and the warning layer is coated with fluorescent powder.

[0184] In the utility model, a polymer wear-resistant material is injection molded on the injection molding layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat and an epoxy micaceous iron intermediate paint located between the epoxy zinc-rich primer and the chlorinated rubber topcoat; the waterproof layer is a polyurethane waterproof coating; the warning layer is a reflective warning tape or a reflective color film or a reflective paint of a single color or a mixture of multiple colors.

[0185] Therefore, since the anti-rust layer and the waterproof layer are coated on the outside of the utility model, it can prevent rust and extend the service life of the entire device, achieve environmental protection and save resources. At the same time, the outside of the device is coated with a self-luminous fluorescent material, which can clearly mark the position of the device at night or in a dark room and underground construction environment, and can effectively serve as a safety reminder, improve conspicuousness, make it easy for people to identify, and increase safety in construction and life.

[0186] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and does not constitute any other limitation to the present invention. Any person skilled in the art may utilize the above-disclosed technical content to modify or remodel the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.

Claims

1. A multifunctional steel bar bending device, comprising a control device (5), characterized in that: Also includes: An operating table (1), wherein chute (11) is symmetrically provided on the operating table (1); The placing devices (2) are slidably mounted in corresponding chutes (11); The transmission device (3) is vertically connected to the operating table (1) and is located in front of the middle position of the two sections of the chute (11); A simmering elbow (4), which is detachably connected to the working end of the transmission device (3); The transmission device (3) is electrically connected to the control device (5).

2. A multifunctional steel bar bending device according to claim 1, characterized in that: The control device (5) is a PLC or an editable logic controller or a PC, which is used to monitor or control the operating status of the steel bar bending device in real time.

3. A multifunctional steel bar bending device according to claim 1, characterized in that: It also includes a plurality of moving wheels (8), which are equidistantly connected to the bottom of the operating platform (1), wherein the moving wheels (8) are also provided with a brake device for working together with them.

4. A multifunctional steel bar bending device according to claim 1, characterized in that: The operating table (1) is in the form of a circular or square plate structure as a whole, and the cross section of the chute (11) is in the form of a convex character with an open top, wherein corresponding scale lines are provided on the outside of each chute (11).

5. A multifunctional steel bar bending device according to claim 1, characterized in that: The placing device (2) comprises: A placing rack (21), wherein a locking groove (211) is provided on one end surface of the placing rack (21); A locking plate (22), the locking plate (22) is detachably mounted on the locking groove (211); A locking assembly (23), the locking assembly (23) being connected to an opening of a locking slot (211) of the display rack (21); Among them, a plurality of placement holes (212) for placing steel bars (10) are opened in sequence from top to bottom on the placement rack (21) and are horizontally penetrated.

6. A multifunctional steel bar bending device according to claim 5, characterized in that: The placing rack (21) is in a P-shaped structure as a whole. The lower part of the placing rack (21) is connected to a locking plate (24). Both sides of the locking plate (24) are provided with connecting parts that are adapted to be clamped with the sliding groove (11). The locking plate (24) is also threadedly connected to a tightening member (25).

7. The multifunctional steel bar bending device according to claim 5, characterized in that: The locking groove (211) is provided with a plurality of locking plate connecting holes for connecting the locking plate (22); One end surface of the locking plate (22) is provided with arc-shaped locking openings in sequence from top to bottom, which are matched with the respective placement holes (212) to complete the work, and a plurality of locking plate connecting columns are also provided on the locking plate (22); The locking assembly (23) comprises: A locking seat (231), the locking seat (231) is symmetrically connected to the display rack (21) at the opening of the locking groove (211); A locking connecting shaft (232), the locking connecting shaft (232) is rotatably connected between the two locking seats (231); The locking member (233) is rotatably connected to the middle portion of the locking connecting shaft (232), and the locking portion of the locking member (233) is elliptical in shape as a whole.

8. The multifunctional steel bar bending device according to claim 1, characterized in that: The transmission device (3) comprises: A support frame (31), the bottom of the support frame (31) is connected to the operating table (1) through a reinforcing plate, and the upper portion of the support frame (31) is provided with at least one mounting opening for mounting an electric telescopic device (32); An electric telescopic device (32) is connected to the installation opening, and a connecting locking piece adapted to the elbow (4) is provided at a working end of the electric telescopic device (32); The electric telescopic device (32) is connected to the control device (5).

9. The multifunctional steel bar bending device according to claim 1, characterized in that: The cross section of the elbow (4) is D-shaped, and a locking mounting column adapted to the working end of the electric telescopic device (32) is provided in the middle of the non-arc surface of the elbow (4).

10. The multifunctional steel bar bending device according to claim 1, characterized in that: It also includes an auxiliary alignment device (9), which is connected to the end of one of the display racks (21); The auxiliary alignment device (9) comprises: A fixed column (91), the fixed column (91) is connected to the end of the display rack (21); A connecting frame (92), the connecting frame (92) is connected to the fixed column (91) through a plurality of hinged parts, and a connecting groove adapted to the connecting plate (93) is provided on the connecting frame (92); A connecting plate (93), the connecting plate (93) is slidably mounted in a connecting groove of the connecting frame (92); An alignment plate (94), the alignment plate (94) is connected to one end of the connecting plate (93) through a plurality of rotating parts; The upper portion of the non-fixed column (91) end of the connecting frame (92) is also threadedly connected to a limiting member (921) for limiting the position of the connecting plate (93).

Citation Information

Patent Citations

  • Improved round steel bending device

    CN214768036U