Universal clamp for cutting machining

By designing a general-purpose fixture with superimposed support columns and positioning components, the problems of complex structure of traditional fixtures and height fixation of proto-blocks are solved, the height adjustment and position adjustment of fixtures are realized, versatility and flexibility are improved, and costs are reduced.

CN223185783UActive Publication Date: 2025-08-05DONGGUAN MODERN METAL PRECISION DIE CASTING CO LTD
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Patent Information

Application Number
CN202422413149.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-05
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Traditional laser cutting fixtures have complex structures and lack flexibility. The profiling blocks are highly fixed, making it difficult to adapt to the needs of diverse workpieces, increasing costs and time.

Method used

A universal cutting fixture including superimposed support columns and positioning components is designed to adjust and disassemble the support components through threaded connections to facilitate adjustment of the positioning components. The gas inspection support columns and sensors are used to ensure the correct position of the workpiece.

Benefits of technology

It improves the versatility and flexibility of fixtures, adapts to the needs of diverse workpieces, reduces production and warehousing costs, and simplifies operating procedures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a universal clamp for cutting machining. The universal clamp comprises a bottom plate, a supporting assembly and a positioning assembly. And the bottom plate is fixedly connected with the workbench. The supporting assembly comprises a supporting column capable of being stacked, a fixing part is arranged at one end of the supporting column capable of being stacked, and the supporting column capable of being stacked is detachably connected with the bottom plate through the fixing part. The positioning assembly comprises a positioning base, a positioning pin and a profiling block, one end of the positioning pin is provided with a connecting part, the connecting part is connected with the positioning base, the positioning pin is connected with the bottom plate through the positioning base, the other end of the positioning pin is used for positioning a workpiece, and the profiling block is detachably connected with the stackable supporting column and used for positioning the side wall of the workpiece.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of clamps, and in particular to a universal clamp for cutting processing. Background Art

[0002] Traditional laser cutting fixtures are typically customized based on the product's shape and size, with specific support points, pressure points, and locating pins, along with pre-positioning blocks and error-proofing features. These molds are complex and lack flexibility, making them difficult to adapt to diverse needs. Therefore, a fixture with greater flexibility and versatility is needed. For example, the fixture provided in patent document CN217943127U utilizes positioning pins and holes to allow for interchangeable contour blocks, improving its versatility.

[0003] However, the flexibility of the above-mentioned fixture is still constrained by the relevant accessories in the fixture. The height of the profiling block is fixed and cannot be adjusted according to the height of the workpiece. The higher the workpiece height, the larger the profiling block, which increases the production cost and time cost. Utility Model Content

[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a universal fixture for cutting and processing that can adjust the height.

[0005] The purpose of this disclosure is achieved through the following technical solutions:

[0006] A universal fixture for cutting processing comprises:

[0007] A bottom plate, the bottom plate being fixedly connected to the workbench;

[0008] A support assembly, the support assembly comprising a stackable support column, one end of the stackable support column being provided with a fixing portion, the stackable support column being detachably connected to the base plate via the fixing portion;

[0009] A positioning assembly includes a positioning base, a positioning pin and a profiling block. One end of the positioning pin is provided with a connecting portion, which is connected to the positioning base. The positioning pin is connected to the base plate through the positioning base. The other end of the positioning pin is used to position the workpiece. The profiling block is detachably connected to the stackable support column, and the profiling block is used to position the side wall of the workpiece.

[0010] In one embodiment, the stackable support column is screwed to the base plate via the fixing portion.

[0011] In one embodiment, the base plate is provided with a first threaded hole, and the fixing portion of the stackable support column is screwed into the first threaded hole.

[0012] In one embodiment, a stacking portion is provided at one end of the stackable support column away from the fixed portion, and the number of the stackable support columns is at least two, wherein the fixed portion of one stackable support column is detachably connected to the stacking portion of another stackable support column.

[0013] In one embodiment, the stacking portion is provided with a second threaded hole, wherein the fixing portion of one stackable support column is screwed to the stacking portion of another stackable support column.

[0014] In one embodiment, the base plate is provided with a first threaded hole, and the fixing portion of the stackable support column is screwed into the first threaded hole; the diameter of the first threaded hole is equal to the diameter of the second threaded hole.

[0015] In one embodiment, the universal cutting processing fixture also includes an error-proofing component, which includes a gas detection support column and a sensor. An air outlet is provided at one end of the gas detection support column, and an air inlet connected to the air outlet is provided on the side wall of the gas detection support column. The sensor is connected to the air inlet, and a mounting portion is provided at one end of the gas detection support column facing away from the air outlet. The gas detection support column is detachably connected to the base plate through the mounting portion.

[0016] In one embodiment, the positioning pin includes a pin column and a fixing member, a positioning hole is formed at one end of the pin column away from the connecting portion, the fixing member is located in the positioning hole and connected to the workpiece, and the pin column is located in the positioning base and connected to the base plate.

[0017] In one embodiment, two mutually perpendicular coordinate indicating belts are provided on the periphery of the bottom plate, and both of the two coordinate indicating belts include a plurality of indicating bodies.

[0018] In one embodiment, the shaped block is provided with a plurality of through holes, and the shaped block is detachably connected to the stackable support column through the through holes.

[0019] In one embodiment, the universal cutting fixture further includes a connecting piece, which is located in the through hole and connected to the stackable support column.

[0020] Compared with the prior art, the present disclosure has at least the following advantages:

[0021] By stacking support components, the height of the positioning assembly can be adjusted, thereby adjusting the overall height of the universal cutting jig. This facilitates design and practical application, thereby increasing the versatility of the universal cutting jig and adapting to diverse needs. Furthermore, the detachable connection between the support assembly and the base plate facilitates the removal and adjustment of the support and positioning assemblies, adapting to diverse needs and improving the versatility of the universal cutting jig. Furthermore, the base plate and support assembly are universal parts, so only the positioning assembly needs to be replaced when making production changes, improving the versatility and convenience of the universal cutting jig while also reducing storage costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 A universal fixture for cutting processing according to an embodiment;

[0024] Figure 2 for Figure 1 A schematic diagram of the stackable support columns of the universal fixture for cutting processing in the first state;

[0025] Figure 3 for Figure 1 A cross-sectional view of the stackable support columns of the universal fixture for cutting processing shown;

[0026] Figure 4 for Figure 1 The schematic diagram of the structure of the gas inspection support column of the universal fixture for cutting processing is shown;

[0027] Figure 5 for Figure 1 A cross-sectional view of the gas inspection support column of the universal fixture for cutting processing shown;

[0028] Figure 6 for Figure 1 A schematic structural diagram of the positioning assembly of the universal fixture for cutting processing is shown;

[0029] Figure 7 for Figure 1 The schematic diagram of the structure of the profiling block of the universal fixture for cutting processing is shown. DETAILED DESCRIPTION

[0030] To facilitate understanding of the present disclosure, a more comprehensive description of the present disclosure will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present disclosure. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure.

[0031] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure pertains. The terms used herein in the specification of this disclosure are intended only to describe specific embodiments and are not intended to limit this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] In order to better understand the technical solutions and beneficial effects of the present disclosure, the present disclosure is further described in detail below with reference to specific embodiments:

[0034] See also Figures 1 to 7 The universal fixture 10 for cutting and processing of one embodiment of the present invention includes a base plate 100, a support assembly 200 and a positioning assembly 300. The base plate 100 is fixedly connected to the workbench. The support assembly 200 includes a stackable support column 210, one end of which is provided with a fixing portion 211, and the stackable support column 210 is detachably connected to the base plate 100 via the fixing portion 211. The positioning assembly 300 includes a positioning base 310, a positioning pin 320 and a profiling block 330, one end of the positioning pin 320 is provided with a connecting portion (not shown), the connecting portion (not shown) is connected to the positioning base 310, the positioning pin 320 is connected to the base plate 100 via the positioning base 310, the other end of the positioning pin 320 is used to position the workpiece, the profiling block 330 is detachably connected to the stackable support column 210, and the profiling block 330 is used to position the side wall of the workpiece.

[0035] In this embodiment, by stacking the support assembly 200, the height of the positioning assembly 300 is adjusted, thereby adjusting the overall height of the universal cutting and processing fixture 10, which facilitates design and practical application, thereby improving the versatility of the universal cutting and processing fixture 10 and adapting to diverse needs. At the same time, the support assembly 200 and the base plate 100 are detachably connected, which facilitates the disassembly and adjustment of the position of the support assembly 200, adapting to diverse needs and improving the versatility of the universal cutting and processing fixture 10. In addition, the base plate 100 and the support assembly 200 are universal parts. When changing production, only the positioning assembly 300 needs to be replaced, which improves the versatility and convenience of the universal cutting and processing fixture 10; at the same time, it reduces storage costs.

[0036] like Figures 1 to 3 As shown, in one embodiment, the stackable support column 210 is screwed to the base plate 100 via the fixing portion 211 .

[0037] It is understood that the threaded connection between the stackable support column 210 and the base plate 100 facilitates assembly and disassembly of the stackable support column 210, enabling quick adjustment or replacement, and improving the flexibility of the universal cutting and processing fixture 10. Furthermore, the threaded connection can withstand heavy loads, ensuring the stability of the stackable support column 210 and enhancing the safety of the universal cutting and processing fixture 10. Furthermore, the threaded connection allows for the selection of different thread types and sizes to meet varying production requirements, further enhancing the adaptability of the universal cutting and processing fixture 10.

[0038] like Figures 1 to 3 As shown, in one embodiment, the base plate 100 defines a first threaded hole 110, into which the fixing portion 210 of the stackable support column 210 is threaded. It will be appreciated that the first threaded hole 110 in the base plate allows the stackable support column 210 to be installed directly on the base plate 100, facilitating position adjustment. This also simplifies the overall structural design and reduces manufacturing and maintenance costs.

[0039] Specifically, in this embodiment, the first threaded hole 110 is an M8 threaded through hole, the fixing portion 211 is an M8 screw with a length of 10 mm, and the number of the first threaded holes 110 and the number of the stackable support columns 210 are both multiple.

[0040] like Figure 2 and Figure 3As shown, in one embodiment, a stackable support column 210 is provided with a stacking portion 212 at one end thereof facing away from the fixed portion 211. The number of stackable support columns 210 is at least two, and the fixed portion 211 of one stackable support column 210 is detachably connected to the stacking portion 212 of another stackable support column 210. It is understood that by connecting the stackable support columns 210, different production needs can be met, eliminating the need for the universal cutting and processing fixture 10 to rely on a single fixed structure, thereby improving the versatility of the universal cutting and processing fixture 10. Furthermore, the detachable connection facilitates adjustment of the number of stacking portions, allowing the universal cutting and processing fixture 10 to adapt to different production needs.

[0041] like Figures 1 to 3 As shown, in one embodiment, the superposition portion 212 is provided with a second threaded hole 212a, and the fixing portion 210 of one superimposable support column 210 is screwed to the superposition portion 212 of another superimposable support column 210. It can be understood that,

[0042] By screwing the fixed portion of the stackable support column 210 to the stacking portion 212, a more stable connection can be achieved. This connection method effectively enhances the stability of the entire support structure, can better withstand external loads, and avoids loosening or deformation during use.

[0043] like Figure 1 As shown in the figure, the base plate 100 defines a first threaded hole 110, into which the fixing portion 211 of the stackable support column 210 is threaded. The diameter of the first threaded hole 110 is equal to the diameter of the second threaded hole 212a. It is understood that both the first threaded hole 110 and the second threaded hole 212a can be directly connected to the fixing portion 211. In this way, the stackable support column 210 does not require a separate base column and stacking column, allowing for direct use without distinction. This reduces the number of parts, facilitates installation and adjustment of the support assembly 200, and enhances the flexibility of the universal cutting fixture 10.

[0044] like Figure 1 、 Figure 4 and Figure 5 As shown, in one embodiment, the universal fixture for cutting and processing 10 further includes an error-proofing component 400, which includes a gas detection support column 410 and a sensor (not shown). One end of the gas detection support column 410 is provided with an air outlet 412, and the side wall of the gas detection support column 410 is provided with an air inlet 413 connected to the air outlet 412. The sensor is connected to the air inlet 413. One end of the gas detection support column 410 is provided with a mounting portion 410 on the other end facing away from the air outlet 412. The gas detection support column 410 is detachably connected to the base plate 100 via the mounting portion 410. Specifically, in this embodiment, the sensor is an air sensor, and the air connector of the air sensor is installed in the air inlet 413. The gas flows from the air inlet 413 to the air outlet 412.

[0045] When the workpiece is placed at the predetermined position, the workpiece blocks the air outlet 412 of the gas inspection support column 410 and prevents the gas from flowing out. The air sensor sends a signal, indicating that the position is correct and the operation can be carried out.

[0046] When the placement of the workpiece deviates, the workpiece cannot block the air outlet 412 of the air inspection support column 410, and the air sensor has no signal output, that is, the placement is wrong, and manual adjustment of the placement position is required.

[0047] Furthermore, after the workpiece is placed in the predetermined position, the correct position is confirmed by the sensor signal. Once correctly placed, the workpiece can be locked to the base plate 100 using a connecting fixture below the nozzle to support the nozzle. This eliminates the need for a clamping device to meet the placement and support requirements of the workpiece, facilitates manual placement, and effectively saves time required for loading and unloading.

[0048] like Figure 6 As shown, in one embodiment, the positioning pin 320 includes a pin 321 and a fixing member 322. A positioning hole 3211 is defined at one end of the pin 321 away from the connecting portion (not shown). The fixing member 322 is located in the positioning hole 2311 and connected to the workpiece. The pin 321 is located in the positioning base 320 and connected to the base plate 100. It is understood that by replacing different types of pins 321 and fixing members 322, the processing requirements of various workpieces can be effectively adapted, thereby improving the flexibility and adaptability of the universal cutting and processing fixture 10 and meeting diverse production requirements.

[0049] like Figure 1 As shown, in one embodiment, two mutually perpendicular coordinate indicator strips 130 are provided on the periphery of the base plate 100. Both coordinate indicator strips 130 include multiple indicators 131. Specifically, in this embodiment, the two coordinate indicator strips 130 are located above and on the left side of the base plate 100, respectively. The spacing between two adjacent indicators 131 is 25 mm, and one mounting port corresponds to one indicator 131 in each of the two indicator strips. This facilitates redesigning the position of the support assembly 200 and positioning assembly 300 according to actual production needs, improving the adaptability of the fixture. Furthermore, it facilitates adjustment or replacement of the support assembly 200 and positioning assembly 300, reducing errors and meeting the positioning requirements of the cut workpiece.

[0050] like Figure 1 and Figure 7As shown, in one embodiment, the shaped block 330 defines a plurality of through holes 331, through which the shaped block 330 is detachably connected to the stackable support column 210. It will be appreciated that by defining through holes in the shaped block 330 and using connectors to connect the shaped block 330 to the stackable support column 210, the structure of the shaped block 330 can be simplified, reducing manufacturing and maintenance costs.

[0051] Furthermore, the plurality of through holes 331 are respectively provided at different positions of the profiling block 330, so that the load applied to the profiling block can be evenly distributed, thereby improving the stability of the universal fixture 10 for cutting and processing.

[0052] like Figure 1 and Figure 7 As shown, in one embodiment, the profiling block 330 is provided with a plurality of relief grooves 332, each of which is connected to a corresponding through-hole 331. Specifically, in this embodiment, the stacking portion 212 of the stackable support column 210 is a second threaded hole 212a, and the connecting member 212a is located within the relief grooves 332 and connected to the second threaded hole 212a of the stackable support column 210. It will be appreciated that providing the connecting member above the profiling member 330 facilitates the installation, removal, and adjustment of the profiling block 330, improving operational efficiency and thereby enhancing the flexibility and practicality of the universal cutting fixture 10.

[0053] Furthermore, the length of the avoidance groove 332 is less than the distance between two adjacent first threaded holes 110. The avoidance groove 332 provides an adjustable distance for the profiling block 330, thereby improving the flexibility and adaptability of the universal cutting processing fixture 10, ensuring that it can be quickly adjusted to meet specific needs in different cutting tasks.

[0054] Compared with the prior art, the present disclosure has at least the following advantages:

[0055] By stacking support components, the height of the positioning assembly can be adjusted, thereby adjusting the overall height of the universal cutting jig. This facilitates design and practical application, thereby increasing the versatility of the universal cutting jig and adapting to diverse needs. Furthermore, the detachable connection between the support assembly and the base plate facilitates the removal and adjustment of the support and positioning assemblies, adapting to diverse needs and improving the versatility of the universal cutting jig. Furthermore, the base plate and support assembly are universal parts, so only the positioning assembly needs to be replaced when making production changes, improving the versatility and convenience of the universal cutting jig while also reducing storage costs.

[0056] The above-described embodiments merely represent several implementation methods of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the disclosed patent. It should be noted that a person of ordinary skill in the art could make various modifications and improvements without departing from the scope of the present disclosure, all of which fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the disclosed patent shall be determined by the appended claims.

Claims

1. A universal fixture for cutting processing, characterized in that: include: A bottom plate, the bottom plate being fixedly connected to the workbench; A support assembly, the support assembly comprising a stackable support column, one end of the stackable support column being provided with a fixing portion, the stackable support column being detachably connected to the base plate via the fixing portion; A positioning assembly includes a positioning base, a positioning pin and a profiling block. One end of the positioning pin is provided with a connecting portion, which is connected to the positioning base. The positioning pin is connected to the base plate through the positioning base. The other end of the positioning pin is used to position the workpiece. The profiling block is detachably connected to the stackable support column, and the profiling block is used to position the side wall of the workpiece.

2. The universal fixture for cutting according to claim 1, characterized in that: The stackable support column is screwed to the base plate through the fixing portion.

3. The universal fixture for cutting according to claim 2, characterized in that: The bottom plate is provided with a first threaded hole, and the fixing portion of the stackable support column is screwed into the first threaded hole.

4. The universal fixture for cutting according to claim 1, characterized in that: A stacking portion is provided at one end of the stackable support column away from the fixed portion, and the number of the stackable support columns is at least two, wherein the fixed portion of one stackable support column is detachably connected to the stacking portion of another stackable support column.

5. The universal fixture for cutting according to claim 4, characterized in that: The overlapping portion is provided with a second threaded hole, wherein the fixing portion of one of the stackable support columns is screwed to the overlapping portion of another of the stackable support columns.

6. The universal fixture for cutting processing according to claim 5, characterized in that: The bottom plate is provided with a first threaded hole, and the fixing portion of the stackable support column is screwed into the first threaded hole; the diameter of the first threaded hole is equal to the diameter of the second threaded hole.

7. The universal fixture for cutting according to claim 1, characterized in that: The universal fixture for cutting processing also includes an error-proofing component, which includes a gas detection support column and a sensor. An air outlet is provided at one end of the gas detection support column, and an air inlet connected to the air outlet is provided on the side wall of the gas detection support column. The sensor is connected to the air inlet, and a mounting portion is provided at one end of the gas detection support column, and the end facing away from the air outlet is provided with the mounting portion. The gas detection support column is detachably connected to the base plate through the mounting portion.

8. The universal fixture for cutting according to claim 1, characterized in that: The positioning pin includes a pin column and a fixing piece. A positioning hole is formed at one end of the pin column away from the connecting portion. The fixing piece is located in the positioning hole and connected to the workpiece. The pin column is located in the positioning base and connected to the bottom plate.

9. The universal fixture for cutting processing according to claim 1, characterized in that: The profiling block is provided with a plurality of through holes, and the profiling block is detachably connected to the stackable support column through the through holes.

10. The universal fixture for cutting according to claim 9, characterized in that: The profiling block is provided with a plurality of avoidance grooves, and each of the avoidance grooves is connected to the corresponding through hole.

Citation Information

Patent Citations

  • Machining clamp for ultrathin metal piece

    CN217943127U