Welding device

By designing welding devices for rotating components and positioning components, and using support claws and magnets to achieve automatic positioning and support of the columns, the problems of low efficiency and poor consistency of existing welding methods are solved, and the welding efficiency and quality are improved.

CN223185911UActive Publication Date: 2025-08-05ZHEJIANG AIMENG MOTOR MFG CO LTD
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Patent Information

Application Number
CN202422697077.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-05
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The existing welding methods are inefficient, and the inclined column setting leads to unstable manual support, affecting production efficiency and product consistency.

Method used

A welding device including a rotating assembly and a positioning assembly is designed, and the column is automatically positioned and supported by supporting claws and magnets, and the column is accurately positioned and stable welding is achieved through a rotating platform.

Benefits of technology

It improves welding efficiency and welding quality, ensures the accuracy of column angle and position, and improves product consistency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding device which comprises a rotating assembly and a positioning assembly. The positioning assembly is fixedly arranged on a rotating platform of the rotating assembly, and the rotating platform rotates around a fixed axis; the positioning assembly comprises a supporting rod, a vertical adjusting plate, a first supporting claw and a second supporting claw. The lower end of the supporting rod is fixedly connected to the rotating platform, and an adjusting groove is formed in the vertical adjusting plate. The first supporting claw is movably connected to the vertical adjusting plate and can slide along the adjusting groove. The second supporting claw is connected with the vertical adjusting plate through an adjusting piece, a sliding groove is formed in the adjusting piece, the second supporting claw is movably connected to the adjusting key and can move along the sliding groove, the adjusting piece is connected to the vertical adjusting plate and can move along the adjusting groove, adaptive adjustment can be conducted according to the inclination angle of the stand column, and therefore the stand column is positioned and supported. Meanwhile, the rotating assembly drives the positioning assembly to rotate, so that a worker does not need to hold the stand column with hands, and the angle and position of the stand column can be accurately guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding equipment, in particular to a welding device. Background Art

[0002] See Figure 1 The part 10 shown includes a base 11 and a column 12. Both the column and the base are made of steel. The base 11 is provided with a plurality of mounting holes 111. During the production process, the bottom of the column 12 needs to be welded and assembled with the top surface of the base 11 to form an integral part. The column 12 and the base 11 have a certain connection position, and the column 12 and the base 11 are tilted. The current production process is to bevel the bottom of the column 12 to form an inclined surface, and then fit the inclined surface to the upper end surface of the base 11. The worker holds the column 12 by hand and positions it at the connection position of the base 11. Then, the worker uses the other hand to start spot welding around the column 12. After that, the hand holding the part rotates the column and the base, and cooperates with the welding gun to perform annular welding. This welding method has low welding efficiency, and the column is tilted. One hand supports the column and the other hand welds, which easily causes the column to deflect, which is not conducive to short-term, large-scale production. Summary of the Invention

[0003] The purpose of the utility model is to provide a welding device, which is intended to replace manual positioning and support of columns and base plates, and cooperate with welding guns for welding and assembly, so as to improve production efficiency and welding quality and improve product consistency.

[0004] In order to solve the above technical problems, the purpose of this utility model is achieved as follows:

[0005] A welding device comprises a rotating assembly and a positioning assembly; the positioning assembly is fixedly mounted on the rotating platform of the rotating assembly, and the rotating platform rotates on a fixed axis; the positioning assembly comprises a support rod, a vertical adjustment plate, a first support claw and a second support claw; the lower end of the support rod is fixedly connected to the rotating platform, and an adjustment slot is provided on the vertical adjustment plate; the first support claw is movably connected to the vertical adjustment plate and can slide along the adjustment slot; the second support claw is connected to the vertical adjustment plate through an adjusting piece, and a slide slot is provided on the adjusting piece, the second support claw is movably connected to the adjustment key and can move along the slide slot, and the adjusting piece is connected to the vertical adjustment plate and can move along the adjustment slot.

[0006] On the basis of the above solution and as a preferred solution of the above solution: the first supporting claw and the second supporting claw are both semi-cylindrical structures.

[0007] On the basis of the above solution and as a preferred solution of the above solution: magnets are provided on both the first supporting claw and the second supporting claw.

[0008] On the basis of the above solution and as a preferred solution of the above solution: a plurality of positioning columns are provided on the rotating platform.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the first support claw and the second support claw are connected to the vertical adjustment plate and the adjustment member through the first adjustment column and the second adjustment column respectively; the adjustment member is connected to the vertical adjustment plate through the third adjustment column.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the support rod includes a first support rod and a second support rod, the first support rod and the second support rod are both L-shaped, and the head end of the second support rod is connected to the end of the first support rod to enclose a frame structure.

[0011] Compared with the existing technology, the present invention has the following outstanding and beneficial technical effects: the positioning component is provided with a first supporting claw and a second supporting claw, and the position and angle of the first supporting claw and the second supporting claw can be adjusted, so it can be adaptively adjusted according to the inclination angle of the column, so as to position and support the column, and at the same time, the rotation of the positioning component is driven by the rotating component, so there is no need for workers to hold the column by hand, and the angle and position of the column can be accurately guaranteed. The worker only needs to hold the welding gun firmly to perform circular welding, thereby improving welding quality, improving product consistency, and significantly improving welding efficiency; in addition, magnets are provided on the first supporting claw and the second supporting claw, and the magnetic force of the magnets is used to attract the column so that it is positioned against the first supporting claw and the second supporting claw, thereby ensuring stability during the rotation welding process and avoiding dislocation of the column. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the parts structure;

[0013] Figure 2 It is a three-dimensional diagram of the overall structure of the utility model;

[0014] Figure 3 This is a three-dimensional diagram of the overall structure of the utility model from another angle;

[0015] Figure 4 It is the main view of the overall structure of the utility model. DETAILED DESCRIPTION

[0016] To make the objectives, technical solutions, and advantages of this application more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the given embodiments, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0017] In the description of this application, it should be understood that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.

[0018] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0019] See Figure 2-4As shown, the present application discloses a welding device, including a rotating assembly 20 and a positioning assembly 30; the rotating assembly 20 includes a driving motor 21, a turbine reducer 22 and a rotating platform 23, the main shaft of the driving motor 21 rotates, and after the start switch is triggered, the main shaft of the driving motor 21 rotates, and after being decelerated by the turbine reducer 22, it drives the rotating platform 23 to rotate in a certain direction at a certain speed. The positioning assembly 30 is fixed on the rotating platform 23 of the rotating assembly 20, and the rotating assembly 20 rotates on a fixed axis. The positioning assembly 30 includes a support rod 31, a vertical adjustment plate 32, a first support claw 34, and a second support claw 35. Specifically, the support rod 31 includes a first support rod 311 and a second support rod 312. The first support rod 311 and the second support rod 312 are both L-shaped. After the head end of the second support rod 312 is connected to the end of the first support rod 311, a frame structure is enclosed. Of course, the connection section between the second support rod 312 and the first support rod 311 is provided with an adjustment slot 313, so that the horizontal height of the second support rod 312 can be adaptively adjusted. The lower end of the first support rod 311 is fixedly connected to the rotating platform 23. The specific connection method can be bolted or directly welded to the rotating platform. The specific connection method can be adaptively selected according to actual production needs. The vertical adjustment plate 32 is provided with an adjustment slot 321. The first support claw 34 is movably connected to the vertical adjustment plate 32 and can slide along the adjustment slot 321. The second support claw 35 is connected to the vertical adjustment plate 32 via an adjustment member 33. The adjustment member 33 is provided with a slide slot 331. The second support claw 35 is movably connected to the adjustment key 33 and can move along the slide slot 331. The adjustment member 33 is connected to the vertical adjustment plate 32 and can move along the adjustment slot 321. Specifically, the first support claw 34 and the second support claw 35 are connected to the vertical adjustment plate 32 and the adjustment member 33 respectively via a first adjustment column 37 and a second adjustment column 38. The adjustment member 33 is connected to the vertical adjustment plate 32 via a third adjustment column 39. When adjustment is needed, it is only necessary to loosen the fixing nuts of the first adjustment column 37, the second adjustment column 38 and the third adjustment column 39 to make the first support claw 34, the second support claw 35 and the adjustment member 33 movable for adjustment. After adjustment is in place, tighten the corresponding nuts to fix them in position.

[0020] Considering the cylindrical shape of the column, in order to better fit the column to support and position it, this embodiment preferably has the first support claw 34 and the second support claw 35 both have a semi-cylindrical structure. The outer surface of the column can be attached to the inner surface of the semi-cylinder, supporting and positioning the column through its two sides. Of course, to ensure stability during the spin welding process and prevent the column from misaligning, this embodiment preferably includes magnets 36 on both the first support claw 34 and the second support claw 35. The magnetic force of the magnets attracts the column, keeping it in position against the first and second support claws, thereby ensuring stability during the spin welding process and preventing the column from misaligning.

[0021] Of course, since the base 11 and the column 12 have a relative position relationship, in order to be able to quickly position the base and the column, in this embodiment, a plurality of positioning columns 231 are provided on the rotating platform 23, and the mounting holes 111 on the base correspond to the positioning columns 231, and according to the structure of the base 11 and the column 12, the connection between the column 12 and the base 11 is adjusted as much as possible to be concentric with the rotation center of the rotating platform 23, so that the relative position of the welding gun and the connection can be guaranteed as much as possible, the gap change can be reduced, and the welding quality and positioning accuracy can be improved.

[0022] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A welding device, characterized in that: The invention comprises a rotating assembly (20) and a positioning assembly (30); the positioning assembly (30) is fixed on the rotating platform (23) of the rotating assembly (20), and the rotating assembly (20) rotates around a fixed axis; the positioning assembly (30) comprises a support rod (31), a vertical adjustment plate (32), a first support claw (34) and a second support claw (35); the lower end of the support rod (31) is fixedly connected to the rotating platform (23), and the vertical adjustment plate (32) is provided with an adjustment slot (321); the first support The claw (34) is movably connected to the vertical adjustment plate (32) and can slide along the adjustment groove (321); the second supporting claw (35) is connected to the vertical adjustment plate (32) through an adjusting member (33); a sliding groove (331) is provided on the adjusting member (33); the second supporting claw (35) is movably connected to the adjusting member (33) and can move along the sliding groove (331); the adjusting member (33) is connected to the vertical adjustment plate (32) and can move along the adjustment groove (321).

2. A welding device according to claim 1, characterized in that: The first supporting claw (34) and the second supporting claw (35) are both semi-cylindrical structures.

3. A welding device according to claim 1, characterized in that: The first supporting claw (34) and the second supporting claw (35) are both provided with magnets (36).

4. A welding device according to claim 1, characterized in that: A plurality of positioning columns (231) are provided on the rotating platform (23).

5. The welding device according to claim 1, characterized in that: The first supporting claw (34) and the second supporting claw (35) are connected to the vertical adjusting plate (32) and the adjusting member (33) respectively through a first adjusting column (37) and a second adjusting column (38); the adjusting member (33) is connected to the vertical adjusting plate (32) through a third adjusting column (39).

6. A welding device according to claim 1, characterized in that: The support rod (31) comprises a first support rod (311) and a second support rod (312); the first support rod (311) and the second support rod (312) are both L-shaped; the head end of the second support rod (312) is connected to the end of the first support rod (311) to enclose a frame structure.