Bent cap framework welding robot

Abstract

The utility model provides a bent cap framework welding robot, relates to the technical field of welding equipment, and aims to solve the problems that a fixed welding device in the conventional welding equipment is incomplete in structure, and is usually fixed on a welding arm by virtue of a bolt during use, so that the welding device is difficult to maintain when the welding device is maintained. The welding device comprises a mounting mechanism, a clamping mechanism and a clamping mechanism, the mounting mechanism comprises a guide rail, a guide groove and a containing plate, the guide rail is of a rectangular structure, and rectangular grooves are formed in the two sides of the bottom of the guide rail; the guide grooves are symmetrically formed in the inner ends of the two sides of the guide rail. The containing plate is arranged in the middle of the lower end of the guide rail, and the two ends of the containing plate are matched with rectangular grooves in the bottom side of the guide rail in an inserted mode. When the welding device needs to be disassembled and maintained, the limiting rods are pulled towards the two sides to be separated from the side grooves, so that the welding device and the connecting plate can be quickly disassembled from the fixing plate, and the time consumed for disassembling the welding device when the welding device is maintained is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of welding equipment, and more specifically, relates to a cap beam frame welding robot. Background Art

[0002] A cap beam refers to a beam installed on top of a pile pier to support, distribute and transfer the load of the superstructure. It is also called a cap beam. It is a beam made of reinforced concrete or less reinforced concrete installed on the pier or on the pile. Its main function is to support the superstructure of the bridge and transfer all the loads to the lower structure. When producing the cap beam frame, multiple steel bars are usually welded together through equipment to form an integral structure for easy use.

[0003] Based on the existing technology, it is found that the existing cap beam frame welding equipment has some shortcomings. First, after welding, the welding strength cannot be tested, and the welding quality cannot be confirmed at the first time. Poor welding cannot be remedied in time; secondly, the structure of the fixed welder in the welding equipment is imperfect. When in use, the welder is usually fixed to the welding arm with bolts. Therefore, when maintaining the welder, it is impossible to quickly disassemble and assemble the welder. Utility Model Content

[0004] In response to the above-mentioned technical problems, the utility model relates to a cap beam frame welding robot to solve some shortcomings of the existing cap beam frame welding equipment. First, after welding, the welding strength cannot be tested, and the welding quality cannot be confirmed at the first time, and poor welding cannot be remedied in time; secondly, the structure of the fixed welder in the welding equipment is imperfect. When in use, the welder is usually fixed to the welding arm with bolts. Therefore, when maintaining the welder, it is impossible to quickly disassemble and assemble the welder.

[0005] In a first aspect, the present disclosure provides a cap beam frame welding robot, which is achieved by the following specific technical means:

[0006] A cap beam frame welding robot, comprising:

[0007] Mounting mechanism; the mounting mechanism includes a guide rail, a guide groove and a receiving plate, the guide rail is a rectangular structure, and rectangular grooves are provided on both sides of the bottom of the guide rail; the guide grooves are symmetrically provided at the inner ends of both sides of the guide rail; the receiving plate is provided in the middle position of the lower end of the guide rail, and the two ends of the receiving plate are plugged into and matched with the rectangular grooves on the bottom side of the guide rail; the mounting mechanism is provided with an adjustment mechanism, the frame of the adjustment mechanism is provided at the upper end of the guide rail, and the two sides of the frame are slidably matched with the guide grooves through a screw; the adjustment mechanism is provided with a movable mechanism, and the fixed plate of the movable mechanism is fixedly installed on the piston rod of the hydraulic cylinder inside the frame.

[0008] According to some schemes of the present invention, the installation mechanism includes: a moving part and a support rod; the moving part is symmetrically arranged at the bottom of both sides of the guide rail, and the moving part slides with the guide groove, and a rectangular groove is opened at the lower end of the moving part; the support rod is slidably installed in the rectangular groove at the lower end of the moving part through a screw rod.

[0009] According to some solutions of the present invention, the adjustment mechanism includes: a frame and an inner groove; the frame is an arched structure; the inner groove is opened at the upper end of the frame, and a lead screw is rotatably installed in the inner groove.

[0010] According to some solutions of the present invention, the adjustment mechanism includes: a sliding member and a hydraulic cylinder; the sliding member is arranged on the inner side of the frame, and the upper end of the sliding member slides in conjunction with the inner groove through a screw; the hydraulic cylinder is arranged on the inner side of the sliding member.

[0011] According to some solutions of the present invention, the movable mechanism includes: a fixed plate and a bottom groove; the fixed plate is a rectangular structure; the bottom groove is opened in the middle position of the bottom of the fixed plate.

[0012] According to some solutions of the present invention, the movable mechanism includes: a movable groove and a limiting rod; the movable groove is opened at the inner ends of both sides of the fixed plate; the limiting rod is arranged on both sides of the fixed plate, and the limiting rod is slidably matched with the movable groove through an elastic member.

[0013] According to some solutions of the present invention, the movable mechanism includes: a connecting plate and a welder; the connecting plate is arranged at the lower end of the fixed plate; and the welder is fixedly installed at the bottom of the connecting plate.

[0014] According to some schemes of the present invention, the movable mechanism includes: a docking block and a side groove; the docking block is arranged at the upper end of the connecting plate, and the docking block is inserted into the bottom groove; the side grooves are symmetrically opened on both sides of the connecting plate, and the side grooves are engaged with the limit rod.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In this device, an installation mechanism is set up, and moving parts are slidably installed on both sides of the guide rail. Scale grooves are opened on both sides of the moving parts, and an L-shaped support rod is slidably installed on the inner end of the moving part, and the support rod is controlled by a screw on the moving part. When welding, the end of the support rod is hooked on the welding position. After the welding is completed, the screw is rotated to make the support rod pull the cap beam frame to both sides. By referring to the scale groove, it is judged whether the support rod pulls the cap beam frame to move. If movement occurs, it proves that the welding is poor. If no movement occurs, it proves that the welding quality is good.

[0017] 2. In this device, a movable mechanism is provided to fix the fixing plate to the piston rod of the hydraulic cylinder, and a connecting plate with a welder is inserted at the bottom of the fixing plate, so that the limit rods at both ends of the fixing plate are engaged in the side grooves, and the connecting plate and the welder are fixed to the hydraulic cylinder through the fixing plate. When the welder needs to be disassembled and maintained, the limit rods are pulled to both sides to disengage the limit rods from the side grooves. In this way, the welder can be quickly removed from the fixing plate together with the connecting plate, thereby saving the time consumed in disassembling the welder when maintaining the welder. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Through the following drawings, those skilled in the art will have a better understanding of the present disclosure and will be able to more clearly reflect the advantages of the present disclosure. The drawings described here are only for illustrative purposes of selected embodiments, not all possible implementation methods and are not intended to limit the scope of the present disclosure.

[0019] In the attached figure:

[0020] Figure 1 It is a three-dimensional structural diagram of the utility model.

[0021] Figure 2 It is a schematic diagram of the split structure of the utility model.

[0022] Figure 3 It is a schematic diagram of the side sectional structure of the installation mechanism of the present utility model.

[0023] Figure 4 It is a partial three-dimensional structural schematic diagram of the utility model.

[0024] Figure 5 It is a partial cross-sectional structural diagram of the movable mechanism of the utility model.

[0025] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0026] 1. Installation mechanism;

[0027] 101, guide rail; 1011, guide groove; 1012, receiving plate;

[0028] 102, moving part; 1021, support rod;

[0029] 2. Adjustment mechanism;

[0030] 201, frame; 2011, inner tank;

[0031] 202, sliding member; 2021, hydraulic cylinder;

[0032] 3. Activity organization;

[0033] 301, fixed plate; 3011, bottom groove;

[0034] 302, movable slot; 3021, limit rod;

[0035] 303, connecting plate; 3031, welding machine;

[0036] 304. Docking block; 305. Side groove. DETAILED DESCRIPTION

[0037] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1: As shown in the attached Figure 1 To the attached Figure 5 As shown:

[0039] The utility model provides a cap beam skeleton welding robot, comprising: a mounting mechanism 1; the mounting mechanism 1 comprises a guide rail 101, a guide groove 1011 and a receiving plate 1012, the guide rail 101 is a rectangular structure, and rectangular grooves are provided on both sides of the bottom of the guide rail 101; the guide grooves 1011 are symmetrically provided at the inner ends of both sides of the guide rail 101; the receiving plate 1012 is provided in the middle position of the lower end of the guide rail 101, and the two ends of the receiving plate 1012 are plugged into the rectangular grooves on the bottom side of the guide rail 101; an adjusting mechanism 2 is provided on the mounting mechanism 1, a frame 201 of the adjusting mechanism 2 is provided at the upper end of the guide rail 101, and both sides of the frame 201 are slidably matched with the guide grooves 1011 through a lead screw; a movable mechanism 3 is provided on the adjusting mechanism 2, and a fixed plate 301 of the movable mechanism 3 is fixedly installed on the piston rod of the hydraulic cylinder 2021 inside the frame 201.

[0040] As the second embodiment of the present application, based on the first embodiment, as Figure 1 and 3 As shown, the mounting mechanism 1 includes: a moving part 102 and a support rod 1021; the moving part 102 is symmetrically arranged at the bottom of both sides of the guide rail 101, and the moving part 102 slides with the guide groove 1011, and a rectangular groove is opened at the lower end of the moving part 102; the support rod 1021 is slidably installed in the rectangular groove at the lower end of the moving part 102 by a screw.

[0041] In this application, a guide rail 101 is provided, and a frame 201 can be slidably installed on the guide rail 101; a guide groove 1011 is provided, and the frame 201 can be slidably installed on the guide rail 101 through the guide groove 1011; a receiving plate 1012 is provided, which can be used to place the cap beam frame; a rectangular movable part 102 is provided, and a support rod 1021 can be installed inside the movable part 102 through a screw, and an L-shaped support rod 1021 is provided. By pulling the cap beam frame with the support rod 1021, the welding quality of the cap beam frame can be tested.

[0042] As the third embodiment of the present application, based on the first embodiment, Figure 4 As shown, the adjustment mechanism 2 includes: a frame 201 and an inner groove 2011; the frame 201 is an arch structure; the inner groove 2011 is opened at the upper end of the frame 201, and a screw is rotatably installed in the inner groove 2011; a sliding member 202 and a hydraulic cylinder 2021; the sliding member 202 is arranged on the inner side of the frame 201, and the upper end of the sliding member 202 is slidably matched with the inner groove 2011 through the screw; the hydraulic cylinder 2021 is arranged on the inner side of the sliding member 202.

[0043] By setting up a frame 201, the sliding part 202 can be slidably installed on the frame 201; by setting up a rectangular inner groove 2011, the sliding part 202 can be slidably installed on the frame 201 through the inner groove 2011; by setting up a rectangular sliding part 202, a hydraulic cylinder 2021 can be installed inside the sliding part 202; by setting up the hydraulic cylinder 2021, it can be used to control the feed of the welder 3031.

[0044] As the fourth embodiment of the present application, based on the first embodiment, Figure 5 As shown, the movable mechanism 3 includes: a fixed plate 301 and a bottom groove 3011; the fixed plate 301 is a rectangular structure; the bottom groove 3011 is opened in the middle position of the bottom of the fixed plate 301; a movable groove 302 and a limiting rod 3021; the movable groove 302 is opened at the inner ends of both sides of the fixed plate 301; the limiting rod 3021 is arranged on both sides of the fixed plate 301, and the limiting rod 3021 slides with the movable groove 302 through an elastic member; a connecting plate 303 and a welder 3031; the connecting plate 303 is arranged at the lower end of the fixed plate 301; the welder 3031 is fixedly installed at the bottom of the connecting plate 303; a docking block 304 and a side groove 305; the docking block 304 is arranged at the upper end of the connecting plate 303, and the docking block 304 is inserted into the bottom groove 3011; the side grooves 305 are symmetrically opened on both sides of the connecting plate 303, and the side grooves 305 are engaged with the limiting rod 3021.

[0045] The present application sets a rectangular fixed plate 301, and the welder 3031 can be installed on the hydraulic cylinder 2021 through the fixed plate 301; sets a rectangular bottom groove 3011, and by plugging the bottom groove 3011 with the docking block 304, the connecting plate 303 can be docked with the fixed plate 301; sets a rectangular movable groove 302, and the limit rod 3021 can be slidably installed on the fixed plate 301 through the movable groove 302; sets a limit rod 3021, and by snapping the limit rod 3021 into the side groove 305, the limit rod 3021 can be connected to the connecting plate 301. The plate 303 is limited; a rectangular connecting plate 303 is set, and a welder 3031 can be installed on the connecting plate 303; a welder 3031 is set, and the cap beam frame can be welded by the welder 3031; a rectangular docking block 304 is set, and the connecting plate 303 can be fixed at the bottom of the fixed plate 301 by inserting the fixed docking block 304 into the bottom groove 3011; a rectangular side groove 305 is set, and the connecting plate 303 can be fixed at the bottom of the fixed plate 301 by engaging the side groove 305 with the limiting rod 3021.

[0046] The specific usage and function of this embodiment are as follows:

[0047] In the present utility model, Figure 1-5 As shown, the receiving plate 1012 is inserted into the bottom of the guide rail 101 through the rectangular groove, and then the moving parts 102 are slidably installed at both ends of the guide rail 101, the cover beam frame is placed on the receiving plate 1012, and the end of the support rod 1021 is hooked on the cover beam frame, the frame 201 is slidably installed on the guide rail 101, and the sliding part 202 with the hydraulic cylinder 2021 is installed on the frame 201, the fixing plate 301 is fixed to the hydraulic cylinder 2021, and the welder 3031 is fixed to the connecting plate 303, and the connecting plate 30 3. Insert the docking block 304 into the bottom groove 3011 of the fixed plate 301, and then make the limiting rods 3021 on both sides of the fixed plate 301 engage with the side grooves 305, and fix the connecting plate 303 and the welder 3031. Use the welder 3031 to weld the cap beam frame. After welding, rotate the screw to pull the support rod 1021 to the welding position, and then test the welding quality of the cap beam frame. After successful welding, the cap beam frame can be removed. If the welding is poor, it can be repaired by the welder 3031.

[0048] The foregoing disclosure provides illustration and description, but is not intended to be exhaustive or to limit the embodiments to the precise form disclosed. Modifications and variations are possible in light of the above disclosure or may be acquired from practice of the embodiments.

[0049] Even though particular combinations of features are recited in the claims or disclosed in the specification, these combinations are not intended to limit the disclosure of the various embodiments. In fact, many of these features can be combined in ways not specifically recited in the claims and / or disclosed in the specification. Although each dependent claim listed below may directly depend on only one claim, the disclosure of the various embodiments includes each dependent claim in combination with every other claim in the claim set.

Claims

1. A cap beam frame welding robot, comprising: The mounting mechanism (1) comprises a guide rail (101), a guide groove (1011) and a receiving plate (1012), wherein the guide rail (101) is a rectangular structure, and rectangular grooves are provided on both sides of the bottom of the guide rail (101); the guide grooves (1011) are symmetrically provided at the inner ends of both sides of the guide rail (101); the receiving plate (1012) is provided at the middle position of the lower end of the guide rail (101), and the two ends of the receiving plate (1012) are aligned with the guide rail (101). ) is plugged into the rectangular groove on the bottom side; it is characterized in that the mounting mechanism (1) is provided with an adjusting mechanism (2), the frame (201) of the adjusting mechanism (2) is arranged at the upper end of the guide rail (101), and the two sides of the frame (201) are slidably matched with the guide groove (1011) through a screw; the adjusting mechanism (2) is provided with a movable mechanism (3), and the fixed plate (301) of the movable mechanism (3) is fixedly installed on the piston rod of the hydraulic cylinder (2021) inside the frame (201).

2. A cap beam frame welding robot according to claim 1, characterized in that: The mounting mechanism (1) comprises: a moving member (102) and a support rod (1021); the moving member (102) is symmetrically arranged at the bottom of both sides of the guide rail (101), and the moving member (102) is slidably matched with the guide groove (1011), and a rectangular groove is provided at the lower end of the moving member (102); the support rod (1021) is slidably mounted in the rectangular groove at the lower end of the moving member (102) via a screw.

3. The cap beam frame welding robot according to claim 1, characterized in that: The regulating mechanism (2) comprises: a frame (201) and an inner groove (2011); the frame (201) is an arched structure; the inner groove (2011) is opened at the upper end of the frame (201), and a lead screw is rotatably installed in the inner groove (2011).

4. The cap beam frame welding robot according to claim 1, characterized in that: The adjustment mechanism (2) comprises: a sliding member (202) and a hydraulic cylinder (2021); the sliding member (202) is arranged on the inner side of the frame (201), and the upper end of the sliding member (202) is slidably engaged with the inner groove (2011) via a lead screw; the hydraulic cylinder (2021) is arranged on the inner side of the sliding member (202).

5. The cap beam frame welding robot according to claim 1, characterized in that: The movable mechanism (3) comprises: a fixed plate (301) and a bottom groove (3011); the fixed plate (301) is a rectangular structure; and the bottom groove (3011) is opened in the middle position of the bottom of the fixed plate (301).

6. The cap beam frame welding robot according to claim 5, characterized in that: The movable mechanism (3) comprises: a movable groove (302) and a limiting rod (3021); the movable groove (302) is provided at the inner ends of both sides of the fixed plate (301); the limiting rod (3021) is provided on both sides of the fixed plate (301), and the limiting rod (3021) is slidably engaged with the movable groove (302) via an elastic member.

7. The cap beam frame welding robot according to claim 6, characterized in that: The movable mechanism (3) comprises: a connecting plate (303) and a welder (3031); the connecting plate (303) is arranged at the lower end of the fixed plate (301); and the welder (3031) is fixedly mounted on the bottom of the connecting plate (303).

8. The cap beam frame welding robot according to claim 7, characterized in that: The movable mechanism (3) comprises: a docking block (304) and a side groove (305); the docking block (304) is provided at the upper end of the connecting plate (303), and the docking block (304) is inserted into the bottom groove (3011); the side grooves (305) are symmetrically arranged on both sides of the connecting plate (303), and the side grooves (305) are engaged with the limiting rods (3021).

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