Air rod assembling equipment
By designing automated gas rod assembly equipment, using conveyor tables and mobile components to realize automated assembly of the inner and outer cylinders of the gas rods, solving the problems of slow manual assembly speed and low efficiency in the prior art, and achieving efficient automatic assembly.
Patent Information
- Application Number
- CN202422119332.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the assembly process of existing gas rods, the tightness of parts depends on human assembly, resulting in slow assembly speed, low efficiency, long time and low automation.
Using assembly equipment including a first conveying table and a second conveying table, the first and second moving components are used to drive the inner cylinder and the outer cylinder of the air rod respectively, and automatically assemble by pushing the components, combining the design of the material box and pushing the components to simplify the operation process.
It improves the speed and efficiency of gas rod assembly, reduces manpower and material investment, and improves the degree of automation.
Smart Images

Figure CN223185939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas rod assembly, in particular to gas rod assembly equipment. Background Art
[0002] Gas springs, also known as gas springs or pneumatic rods, are industrial components that utilize high-pressure gas to generate elastic force. They are widely used in a variety of fields, including automobiles, textile machinery, printing equipment, office equipment, and construction machinery. They utilize the high-pressure inert gas contained within to provide support, cushioning, braking, height adjustment, and angle adjustment.
[0003] Existing gas rods are usually assembled manually. During the assembly process, the tightness of the different parts fitting together depends entirely on manual labor to assemble the gas rod. This assembly method has slow assembly speed and low assembly efficiency, requires a lot of manpower, is time-consuming, and has a low degree of automation. Utility Model Content
[0004] The purpose of this utility model is to address the deficiencies in the existing technology and propose a gas rod assembly device to solve the technical problems that in the process of assembling a pipe, the tightness of the cooperation between different parts depends entirely on manpower to assemble the gas rod. This assembly method has slow assembly speed, low assembly efficiency, requires a lot of manpower, is time-consuming, and has a low degree of automation.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A gas rod assembly device includes a first conveying platform and a second conveying platform, the first conveying platform and the second conveying platform are adjacent to each other and a long strip of groove with an upper opening and two ends extending therethrough is provided on the first conveying platform and the second conveying platform along their length direction, a first moving component for driving the gas rod inner cylinder to move horizontally is provided in the groove on the first conveying platform, a second moving component for driving the gas rod outer cylinder to move horizontally is provided in the groove on the second conveying platform, and a material box for storing the gas rod inner cylinder and the gas rod outer cylinder is respectively installed at one end in the same direction of the first conveying platform and the second conveying platform, a pushing component is provided on the first conveying platform and the pushing component is adjacent to the first moving component.
[0007] Working principle:
[0008] When the gas rod needs to be automatically assembled, first, the staff only needs to put the inner cylinder and outer cylinder used to assemble the gas rod into their respective material boxes respectively. Then, the staff first starts the first moving assembly and then starts the second moving assembly. The inner cylinder and outer cylinder in the two material boxes are pushed into the first moving assembly and the second moving assembly respectively by external forces. At this time, the inner cylinder on the first moving assembly moves the first inner cylinder located on the first moving assembly to the tail of the first moving assembly after transmission, and then the operator starts the pushing assembly, and the pushing assembly pushes the inner cylinder near the tail until the inner cylinder passes through the second conveyor platform and pushes the contents into the outer cylinder for assembly. Then the second moving assembly conveys the gas rod assembled in this link.
[0009] The beneficial effects of the utility model are:
[0010] Compared with some existing technologies, the staff only needs to put the inner cylinder and outer cylinder used to assemble the gas rod into two material boxes respectively. Then the staff first starts the first moving component to roll the inner cylinder pushed out of the material box onto the first moving component until the first inner cylinder moves to the tail of the first moving component. Then, the pushing component is started to push the inner cylinder into the outer cylinder on the second moving component. In this way, the manual assembly of the gas rod can be reduced, the processing efficiency is improved, and the problem of slow assembly efficiency is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic diagram of a transverse cross-sectional structure of the first conveying platform;
[0012] Figure 2 is a schematic diagram of a transverse cross-sectional structure of the second conveyor platform;
[0013] Figure 3 This is a schematic diagram of the outline of the utility model from a top view.
[0014] Explanation of the accompanying drawings: first conveyor platform 1, second conveyor platform 2, groove 3, material box 4, first motor 5, first crawler 6, first track wheel 7, second motor 8, second crawler 9, second track wheel 10, special-shaped platform 11, extension platform 12, first cylinder 13, baffle 14, barrel groove 15, through hole 16, rod groove 17, box body 18, partition plate 19, second cylinder 20, jump platform 21, material passing hole 22, L-shaped groove 23, collection box 24. DETAILED DESCRIPTION
[0015] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0016] like Figure 1 and Figure 3As shown, a gas rod assembly device includes a first conveying platform 1 and a second conveying platform 2. The first conveying platform 1 and the second conveying platform 2 are adjacent to each other and a long strip of groove 3 with an upper opening and two ends passing through is provided on the first conveying platform 1 and the second conveying platform 2 along their length direction. The groove 3 on the first conveying platform 1 is provided with a first moving component for driving the gas rod inner tube to move horizontally. The first moving component includes a first motor 5, a first crawler 6 and a row of first crawler wheels 7. The two ends of a row of first crawler wheels 7 are respectively rotatably installed on both sides of the inner wall of the groove 3 on the first conveying platform 1. The first crawler 6 is wrapped around the periphery of the row of first crawler wheels 7. The first motor 5 is fixedly installed on one side of the first conveying platform 1 close to the material box and the output end of the first motor 5 is fixedly connected to the first crawler wheel 7 on one side and drives it to rotate.
[0017] When the air rod needs to be automatically assembled, first, the staff only needs to put the inner cylinder and outer cylinder for assembling the air rod into their respective material boxes 4 respectively. Then, the staff first starts the first motor 5. The first motor 5 drives the first track wheel 7 close to the side of the material box 4. Then, the first track wheel 7 drives the first track 6 to rotate, and then the first track 6 drives the other first track wheels 7 to rotate. The inner cylinder and outer cylinder in the two material boxes 4 are pushed into the first track 6 and the second moving component respectively by external forces. At this time, the first inner cylinder on the first track 6 is located at the tail of the first track 6 after transmission, and then the operator starts the pushing component. The pushing component pushes the inner cylinder near the tail until the inner cylinder passes through the second conveyor platform 2 and pushes the contents into the outer cylinder for assembly. Then the second moving component transmits the air rod assembled in this link.
[0018] like Figure 2 and Figure 3 As shown, a second moving component for driving the gas rod outer cylinder to move horizontally is provided in the groove 3 on the second conveying platform 2, and the second moving component includes a second motor 8, a second track 9 and a row of second track wheels 10. The two ends of a row of second track wheels 10 are respectively rotatably installed on both sides of the inner wall of the groove 3 on the second conveying platform 2, and the second track 9 is wrapped around the periphery of the row of second track wheels 10. The second motor 8 is fixedly installed on the side of the second conveying platform 2 away from the material box 4 and the output end of the second motor 8 is fixedly connected to the second track wheel 10 on one side and drives it to rotate, and a material box 4 for storing the gas rod inner cylinder and the gas rod outer cylinder is respectively installed at one end in the same direction of the first conveying platform 1 and the second conveying platform 2.
[0019] When the assembled gas rod needs to be moved, the operator starts the second motor 8, and the second motor 8 drives the second track wheel 10 away from the side of the material box 4 to rotate. Then the second track wheel 10 drives the second track 9 to rotate, and then the second track 9 drives the other second track wheels 10 to rotate, and the assembled gas rod can be collected.
[0020] like Figure 1 、 Figure 2 and Figure 3 The first conveying platform 1 is provided with a pushing assembly and the pushing assembly is adjacent to the first moving assembly, and further includes a special-shaped platform 11, an extension platform 12, a first cylinder 13 and a stop edge 14. The special-shaped platform 11 is fixedly mounted on the end of the first conveying platform 1 away from the material box 4, and the height of the special-shaped platform 11 is lower than the upper end surface of the first crawler 6. A barrel groove 15 for placing the inner barrel is opened on the special-shaped platform 11, the stop edge 14 is fixedly mounted on the barrel groove 15 and away from one side of the first conveying platform 1, and the extension platform 12 is vertically fixedly mounted on the first conveying platform 1. On the conveyor platform 1 and on the side away from the second conveyor platform 2, the first cylinder 13 is laterally fixedly installed on the extension platform 12 and the telescopic end of the first cylinder 13 moves through the extension platform 12, and the moving direction of the telescopic end is perpendicular to the first conveyor platform 1, and a through hole 16 is provided on the first conveyor platform 1 and the second conveyor platform 2, and the two through holes 16 are connected to each other, and the telescopic end of the first cylinder 13 passes through the two through holes 16; the first crawler 6 and the second crawler 9 are each provided with a rod groove 17 for placing the gas rod parts.
[0021] When the inner cylinder and the outer cylinder need to be assembled, when the inner cylinder is located in the rod groove 17 at the tail of the first crawler 6, the first crawler 6 continues to rotate. At this time, the first crawler 6 falls onto the special-shaped platform 11 and slides into the cylinder groove 15 on the special-shaped platform 11, and is limited by the stop edge 14. At this time, the operator starts the first cylinder 13, and the telescopic end of the first cylinder 13 drives the inner cylinder to move until the inner cylinder is horizontally passed through and located in the outer cylinder of the second crawler 9. In this way, the gas rod can be completely assembled.
[0022] like Figure 1 、 Figure 2 and Figure 3The two material boxes 4 are composed of a box body 18 with an opening on the top, a partition plate 19, a second cylinder 20 and an arc-shaped jump platform 21. A feeding hole 22 is opened on the side wall of the two boxes 18 close to the first conveyor platform 1 and the second conveyor platform 2. One end of the two jump platforms 21 is fixedly installed on the bottom of the two feeding holes 22, and the other end is respectively facing the first crawler 6 and the second crawler 9. The interior of the two boxes 18 is provided with an L-shaped groove 23. The two second cylinders 20 are fixedly installed on one side of the L-shaped groove 23 and the telescopic ends of the two second cylinders 20 are both facing the feeding hole 22. One end of the two partition plates 19 is respectively installed on the inner side walls of the two material boxes 4 and is respectively located at the top of the two feeding holes 22, and the other end extends to the top of the telescopic end of the second cylinder 20. The device further includes a material collection box 24 with an opening at the top. The material collection box 24 is located at the end of the second conveyor platform 2 away from the material box 4. The second crawler 9 is longer than the groove 3 on the second conveyor platform 2 and is located at the top of the opening of the material collection box 24. The platform 21 is a plate-shaped platform installed on both side walls of the feed hole 22. The platform 21 is in the shape of an arch bridge plate. When the inner or outer cylinder is pushed to the highest point by the telescopic end of the second cylinder 20, the inner or outer cylinder will automatically slide down from the highest point due to its own inertia.
[0023] When it is necessary to start processing and automatically place the inner cylinder and outer cylinder in the two material boxes 4 onto the first crawler 6 and the second crawler 9, the operator only needs to place the inner cylinder and outer cylinder into the two material boxes 4 respectively. Then, the operator starts the second cylinder 20 in the material box 4, and the telescopic end of the second cylinder 20 drives the inner cylinder or outer cylinder to push out of the material box 4 until the inner cylinder or outer cylinder moves to the highest point of the platform 21. The telescopic end of the second cylinder 20 returns, and the inner cylinder or outer cylinder pushed out by the second cylinder 20 is pushed out. The rod grooves 17 are respectively located on the first crawler 6 and the second crawler 9, and the partition plates 19 arranged in the two material boxes 4 are used to block the excessive inner and outer cylinders and are simultaneously pushed to the top of the platform 21 by the telescopic end of the second cylinder 20. In this way, the processing personnel do not need to put the inner and outer cylinders into the rod grooves 17 on the first crawler 6 and the second crawler 9 step by step, which improves the efficiency of assembling the pipes, and the set collection box 24 can make the inner and outer cylinders automatically fall into the collection box 24 when assembled, reducing a certain amount of manpower and material resources.
[0024] Working principle:
[0025] When the gas rod needs to be automatically assembled, first, the staff only needs to put the inner cylinder and outer cylinder for assembling the gas rod into their respective material boxes 4 respectively, and then the staff first starts the first motor 5, and the first motor 5 drives the first track wheel 7 close to the side of the material box 4, and then the first track wheel 7 drives the first track 6 to rotate, and then the first track 6 drives the other first track wheels 7 to rotate, and the inner cylinder and outer cylinder in the two material boxes 4 are pushed into the first track 6 and the second moving component by external force respectively. At this time, the first inner cylinder on the first track 6 is at the tail of the first track 6 after transmission, and then the operator starts the pushing component, and the pushing component pushes the inner cylinder near the tail until the inner cylinder passes through the second conveyor platform 2 and pushes the contents into the outer cylinder for assembly. When the rod moves, the operator starts the second motor 8, and the second motor 8 drives the second track wheel 10 away from the side of the material box 4 to rotate, and then the second track wheel 10 drives the second track 9 to rotate, and then the second track 9 drives the other second track wheels 10 to rotate. When the inner cylinder and the outer cylinder need to be assembled, when the inner cylinder is located in the rod groove 17 at the tail of the first track 6, the first track 6 continues to rotate. At this time, the first track 6 falls onto the special-shaped platform 11 and slides into the cylinder groove 15 on the special-shaped platform 11, and is limited by the stop edge 14. At this time, the operator starts the first cylinder 13, and the telescopic end of the first cylinder 13 drives the inner cylinder to move until the inner cylinder is horizontally passed through and located in the outer cylinder of the second track 9. In this way, the air rod can be completely assembled. In this way, the assembly method of the air rod can improve the assembly speed, high assembly efficiency, and does not require a lot of manpower and material resources, which takes too long, and the degree of automation is relatively high.
[0026] When it is necessary to start processing and automatically place the inner cylinder and outer cylinder in the two material boxes 4 onto the first crawler 6 and the second crawler 9, the operator only needs to place the inner cylinder and the outer cylinder into the two material boxes 4 respectively. Then, the operator starts the second cylinder 20 in the material box 4, and the telescopic end of the second cylinder 20 drives the inner cylinder or the outer cylinder to push out of the material box 4 until the inner cylinder or the outer cylinder moves to the highest point of the jump platform 21. The telescopic end of the second cylinder 20 returns. At this time, the inner cylinder or the outer cylinder pushed out by the second cylinder 20 is placed in the rod groove 17 on the first crawler 6 and the second crawler 9 respectively. The partition plate 1 provided in the two material boxes 4 9 is used to prevent excessive inner and outer cylinders from being pushed to the top of the platform 21 by the telescopic end of the second cylinder 20 at the same time. In this way, the processing personnel do not need to put the inner and outer cylinders into the rod grooves 17 on the first track 6 and the second track 9 step by step, which improves the efficiency of assembling the pipe. The collection box 24 is set up so that the inner and outer cylinders can automatically fall into the collection box 24 when assembled, reducing a certain amount of manpower and material resources. In this way, the inner and outer cylinders of the gas rod do not need to be placed one by one manually during assembly, thereby reducing manpower and material resources. It is only necessary to stack the inner and outer cylinders into the corresponding material boxes at one time.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A gas rod assembly device, characterized in that: The utility model comprises a first conveying platform (1) and a second conveying platform (2), wherein the first conveying platform (1) and the second conveying platform (2) are adjacent to each other and a long strip-shaped groove (3) with an upper opening and two ends extending therethrough is provided on each of the first conveying platform (1) and the second conveying platform (2) along the length direction thereof, a first moving component for driving the translation of the gas rod inner cylinder is provided in the groove (3) on the first conveying platform (1), a second moving component for driving the translation of the gas rod outer cylinder is provided in the groove (3) on the second conveying platform (2), and a material box (4) for storing the gas rod inner cylinder and the gas rod outer cylinder is respectively provided at one end in the same direction of the first conveying platform (1) and the second conveying platform (2), a pushing component is provided on the first conveying platform (1) and the pushing component is adjacent to the first moving component.
2. The gas rod assembly device according to claim 1, characterized in that: The first moving assembly comprises a first motor (5), a first crawler belt (6) and a row of first crawler wheels (7), the two ends of the row of first crawler wheels (7) being rotatably mounted on both sides of the inner wall of the groove (3) on the first conveying platform (1), the first crawler belt (6) being wound around the periphery of the row of first crawler wheels (7), the first motor (5) being fixedly mounted on one side of the first conveying platform (1) close to the material box, and the output end of the first motor (5) being fixedly connected to the first crawler wheel (7) on one side and driving the first crawler wheel (7) to rotate.
3. The gas rod assembly device according to claim 1, characterized in that: The second moving assembly comprises a second motor (8), a second crawler belt (9) and a row of second crawler wheels (10), the two ends of the row of second crawler wheels (10) are respectively rotatably mounted on both sides of the inner wall of the groove (3) on the second conveying platform (2), the second crawler belt (9) is wound around the periphery of the row of second crawler wheels (10), the second motor (8) is fixedly mounted on a side of the second conveying platform (2) away from the material box (4), and the output end of the second motor (8) is fixedly connected to the second crawler wheel (10) on one side and drives it to rotate.
4. The gas rod assembly device according to claim 1, characterized in that: The utility model also includes a special-shaped platform (11), an extension platform (12), a first cylinder (13) and a stop edge (14), wherein the special-shaped platform (11) is fixedly installed at one end of the first conveying platform (1) away from the material box (4), and the height of the special-shaped platform (11) is lower than the upper end surface of the first crawler (6), and a barrel groove (15) for placing the inner barrel is opened on the special-shaped platform (11), and the stop edge (14) is fixedly installed on the barrel groove (15) and away from one side of the first conveying platform (1), and the extension platform (12) is vertically fixedly installed on the first conveying platform (1) and away from the second conveying platform (2 ), the first cylinder (13) is fixedly installed on the extension platform (12) in a transverse direction, and the telescopic end of the first cylinder (13) moves through the extension platform (12), and the moving direction of the telescopic end is perpendicular to the first conveying platform (1), the first conveying platform (1) and the second conveying platform (2) are each provided with a through hole (16), and the two through holes (16) are connected to each other, and the telescopic end of the first cylinder (13) passes through the two through holes (16); the first crawler (6) and the second crawler (9) are each provided with a rod groove (17) for placing a gas rod part.
5. The gas rod assembly device according to claim 1, characterized in that: The two material boxes (4) are composed of a box body (18) with an opening on the top, a partition plate (19), a second cylinder (20) and an arc-shaped jump platform (21). A material passage hole (22) is provided on the side wall of the two boxes (18) close to the first conveying platform (1) and the second conveying platform (2). One end of the two jump platforms (21) is fixedly installed at the bottom of the two material passage holes (22), and the other end is respectively facing the first crawler (6) and the second crawler (2). Two crawlers (9), two boxes (18) are provided with an L-shaped groove (23) inside, two second cylinders (20) are fixedly installed on one side of the L-shaped groove (23) and the telescopic ends of the two second cylinders (20) are both facing the feeding hole (22), one end of the two partition plates (19) is respectively installed on the inner side walls of the two material boxes (4) and is respectively located at the top of the two feeding holes (22), and the other end thereof extends to the top of the telescopic end of the second cylinder (20).
6. The gas rod assembly device according to claim 3, characterized in that: It also includes a material collection box (24) with an opening on the top, the material collection box (24) is arranged at one end of the second conveying platform (2) away from the material box (4), and the second crawler (9) is longer than the groove (3) on the second conveying platform (2) and is located at the top of the opening of the material collection box (24).