Mounting and adjusting tool for air beam of grate cooler

Abstract

The utility model relates to the technical field of grate cooler installation, in particular to an installation adjusting tool for an air beam of a grate cooler, and aims to solve the problem that the cooling efficiency of the grate cooler is affected due to poor installation precision and difficult adjustment in the conventional installation mode. The tool comprises a positioning module; the positioning module is provided with a plurality of positioning units; the intervals of the positioning units are the same as the mounting intervals of the air beams; the positioning unit has an alignment surface; and the alignment surface is detachably connected with the air beam. After each alignment face is connected with the air beam, the air beam is fixed to the grate cooler body, then the alignment face at the tail end of the tool is connected with the air beam at the tail end, then the air beam is fixedly connected with the grate cooler body after being connected with other alignment faces, and installation of all the air beams can be completed through reciprocating operation. By using the tool, the air beam can be quickly and accurately mounted without debugging, the cooling performance of the grate cooler is improved, the debugging time of the grate cooler is shortened, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of grate cooler installation, in particular to an installation and adjustment tool for the air beam of a grate cooler. Background Technique

[0002] The air beam is an important component of the grate cooler. When the grate cooler pushes high-temperature clinker, cooling air is needed to cool it down. The grate plates of the grate cooler are tightly installed on the upper part of the air beam. The installation accuracy of the air beam determines the installation accuracy of the grate plates and the cooling efficiency of the cooling air. However, the number of air beams in the grate cooler is huge, and various errors often occur in the air beams assembled manually by workers, making subsequent adjustment very difficult, resulting in unqualified installation of the grate plates and further affecting the cooling efficiency. Content of the Utility Model

[0003] The utility model provides an installation and adjustment tool for the air beam of a grate cooler to alleviate the problems of poor installation accuracy and difficult adjustment in the existing installation method, which further affects the cooling efficiency of the grate cooler.

[0004] In order to alleviate the above technical problems, the technical solution provided by the utility model is as follows:

[0005] The utility model provides an installation and adjustment tool for the air beam of a grate cooler, including a positioning module;

[0006] The positioning module has multiple positioning units;

[0007] The interval of the positioning units is the same as the installation interval of the air beam;

[0008] The positioning unit has a finding surface;

[0009] The finding surface is detachably connected to the air beam.

[0010] Furthermore,

[0011] The positioning module includes a positioning plate and a connecting plate;

[0012] One positioning plate is arranged on each side of the connecting plate;

[0013] The positioning plate is provided with an alignment section and a transition section with the same interval as the air beam;

[0014] The connecting plate and the alignment section form a finding surface.

[0015] Furthermore,

[0016] The alignment section has a convex block that matches the air beam.

[0017] Furthermore,

[0018] The connecting plate has an opening that matches the air beam.

[0019] Furthermore,

[0020] The positioning plate includes an operation hole;

[0021] The operation hole is arranged at the lower part of the alignment surface.

[0022] Furthermore,

[0023] The positioning module further includes a locking block;

[0024] The locking block is arranged on the side of the positioning plate away from the connecting plate.

[0025] The beneficial effects of the present utility model are analyzed as follows:

[0026] When installing the air beam, after the alignment surfaces of each positioning unit are respectively connected to an unfixed air beam, fix the air beam to the main body of the grate cooler, then remove this tool, connect the alignment surface at the end of this tool to the air beam that is fixed at the outermost end, then connect the unfixed air beam to other alignment surfaces and then fix and connect it to the main body of the grate cooler, and repeat the operation to accurately connect all the air beams to the main body of the grate cooler.

[0027] Using this tool can quickly and accurately install the air beam without debugging, improve the cooling performance of the grate cooler, reduce the debugging time of the grate cooler, and greatly improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the related art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the related art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0029] Figure 1 It is the installation schematic diagram of the docking of this tool and the air beam;

[0030] Figure 2 It is the structural schematic diagram of this tool.

[0031] ICON:

[0032] 100 - Alignment surface;

[0033] 200 - Air beam;

[0034] 300 - Positioning plate; 310 - Alignment section; 311 - Convex block; 320 - Transition section; 330 - Operation hole;

[0035] 400 - Connecting plate; 410 - Opening;

[0036] 500 - locking block. Detailed implementation

[0037] The number of air beams in the grate cooler is huge. After manual assembly by workers, various errors often occur in the air beams, and subsequent adjustment is very difficult, resulting in non - compliant installation of the grate plates, which in turn affects the cooling efficiency.

[0038] In view of this, as Figures 1 to 2 shown, this solution provides an installation and adjustment tool for the air beam of the grate cooler, including a positioning module;

[0039] The positioning module has multiple positioning units;

[0040] The interval of the positioning units is the same as the installation interval of the air beam 200;

[0041] The positioning unit has a facing surface 100;

[0042] The facing surface 100 is detachably connected to the air beam 200.

[0043] When installing the air beam, after the facing surface 100 of each positioning unit is respectively connected to an unfixed air beam 200, the air beam 200 is fixed to the main body of the grate cooler, then this tool is removed. The facing surface 100 at the end of this tool is connected to the air beam 200 that is fixed at the outermost end. Then the unfixed air beam 200 is connected to other facing surfaces 100 and then fixedly connected to the main body of the grate cooler. By repeating this operation, all the air beams 200 can be accurately connected to the main body of the grate cooler.

[0044] Using this tool, the air beam 200 can be installed quickly and accurately without debugging, improving the cooling performance of the grate cooler, reducing the debugging time of the grate cooler, and greatly improving the production efficiency.

[0045] As Figure 2 shown, the positioning module includes a positioning plate 300 and a connecting plate 400;

[0046] One positioning plate 300 is provided on each side of the connecting plate 400;

[0047] The positioning plate 300 is provided with an alignment section 310 and a transition section 320 with the same interval as the air beam 200;

[0048] The connecting plate 400 and the alignment section 310 form the facing surface 100;

[0049] The alignment section 310 has a convex block 311 that matches the air beam 200;

[0050] The connecting plate 400 has an opening 410 that matches the air beam 200.

[0051] Specifically, the alignment section 310 has an inclination angle identical to the installation angle of the air beam 200. The inclination direction of the transition section 320 is opposite to that of the alignment section 310. The size of the transition section 320 is set according to the spacing of the air beam 200. The connecting plate 400 fixedly connected to the alignment section 310 has the same inclination angle as the alignment section 310. The connecting plate 400 and the alignment section 310 together form an alignment surface for mating with the air beam 200. The bump 311 and the opening 410 are positioning locking points, which respectively cooperate with the corresponding grooves and protrusions of the air beam 200, achieving efficient positioning of the air beam 200.

[0052] Preferably, when this tool is spliced with multiple air beams 200, the operating space becomes smaller. To facilitate the operation of workers, an operation hole 330 is provided at the lower part of the alignment surface 100.

[0053] As Figure 2 shown, the positioning module further includes a locking block 500;

[0054] The locking block 500 is arranged on the side of the positioning plate 300 away from the connecting plate 400.

[0055] Specifically, after the positioning plate 300 and the connecting plate 400 are spliced, the connection between the positioning plate 300 and the connecting plate 400 is fixed by the locking block 500 and the locking nut, and then the connection is welded to fix the positioning plate 300 and the connecting plate 400 as a whole, avoiding loosening during long-term use and causing a decrease in positioning accuracy.

[0056] This solution has at least the following beneficial effects:

[0057] Through the design of the positioning module, precise positioning of the air beam 200 is achieved. The positioning unit has an alignment surface 100, and the alignment surface 100 is detachably connected to the air beam 200, ensuring the accuracy and stability during installation.

[0058] To facilitate the operation of workers, an operation hole 330 is particularly provided at the lower part of the alignment surface 100, so that even when multiple air beams 200 are spliced, the operating space will not be too small, improving the operation efficiency and accuracy.

[0059] Locking block design: A locking block is provided in the positioning module to fix the connection between the positioning plate and the connecting plate, and at the same time, this connection is welded to ensure the stability and accuracy during long-term use.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A tool for installing and adjusting the air beam of a grate cooler, characterized by: Including positioning module; The positioning module has a plurality of positioning units; The spacing of the positioning units is the same as the installation spacing of the air beam (200); The positioning unit has a front face (100); The front-finding surface (100) is detachably connected to the air beam (200).

2. The installation and adjustment tool for the grate cooler air beam according to claim 1, characterized in that: The positioning module comprises a positioning plate (300) and a connecting plate (400); A positioning plate (300) is provided on each side of the connecting plate (400); The positioning plate (300) is provided with an alignment section (310) and a transition section (320) with the same spacing as the air beam (200); The connecting plate (400) and the alignment section (310) form an alignment surface (100).

3. The installation and adjustment tool for the grate cooler air beam according to claim 2, characterized in that: The alignment section (310) has a protrusion (311) that matches the air beam (200).

4. The installation and adjustment tool for the grate cooler air beam according to claim 3, characterized in that: The connecting plate (400) has an opening (410) that matches the air beam (200).

5. The installation and adjustment tool for the grate cooler air beam according to claim 4, characterized in that: The positioning plate (300) includes an operating hole (330); The operating hole (330) is provided at the lower portion of the front-finding surface (100).

6. The installation and adjustment tool for the grate cooler air beam according to claim 5, characterized in that: The positioning module further includes a locking block (500); The locking block (500) is arranged on a side of the positioning plate (300) away from the connecting plate (400).

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