Automatic spring assembling equipment

Abstract

The utility model discloses automatic spring assembling equipment, which belongs to the field of automation and comprises a support provided with an automatic spring feeding structure. A product clamp is arranged on the support and can position and clamp a product, transverse gradual change sliding grooves are formed in the positions, on the two sides of the product clamp, of the support respectively, the spring can enter spring installation positions on the two sides of the product after being axially compressed in the transverse gradual change sliding grooves, and a feeding hole is formed in the upper portion of the end, away from the product, of each transverse gradual change sliding groove. Specifically, the product clamp is driven by a transverse moving push rod in a transverse gradually-changing sliding groove, a lifting shifting manipulator is arranged above the product clamp, and shifting columns are arranged on the two sides of the shifting manipulator. The movable plates on the two sides of the product are each provided with an insertion hole, and the insertion holes are close to the lower positioning tables at the ends of the movable plates. The two shifting columns can be inserted into the inserting holes, and when the shifting mechanical arm is lifted, the movable plate can be driven to swing so that the lower positioning table at the end of the movable plate can move upwards. By means of the structure, automatic assembly of the spring and the product can be achieved.

Description

Technical Field

[0001] The utility model relates to the field of automation, in particular to a spring automatic assembly device. Background Art

[0002] The product targeted by this solution requires the installation of two springs, which are symmetrically located on both sides of the product, and the specific installation positions of the springs are provided with an upper and lower plates. In addition, in order to ensure the stability of the springs after installation, the product is provided with a spring receiving groove on the upper end surface of the lower plate 104. In addition, a movable plate 101 is provided on one side of each spring position to be installed, and one end of the movable plate 101 extends above the spring receiving groove, and a lower positioning platform 105 is provided at this end of the movable plate 101, and the movable plate 101 can swing. That is, when installing the spring, it is necessary to first move the lower positioning platform 105 of the movable plate 101 as close to the upper plate 103 of the spring installation position as possible, which is equivalent to opening the movable plate 101, and then compressing the spring and installing it from the side, and finally lowering the movable plate 101, so that the lower positioning platform 105 at the end of the movable plate 101 is stuck in the inner ring of the upper end of the spring, which is equivalent to further limiting the spring from the upper end of the spring (and the lower end of the spring has been limited by the spring receiving groove).

[0003] Due to the complexity of the spring installation position structure, it can only be done manually, and the production efficiency is very low, the labor intensity and operation difficulty are very high, it is time-consuming and labor-intensive, and fingers are often squeezed and the safety is low.

[0004] In view of the above problems, the present invention designs and manufactures a spring automatic assembly device to overcome the above defects. Utility Model Content

[0005] In order to solve the problems existing in the prior art, the utility model provides an automatic spring assembly device, which can realize the automated production of spring automatic discharging, dividing and assembling, thereby improving production efficiency and reducing labor intensity.

[0006] In order to achieve the above object, the technical solution adopted by the utility model is as follows: a spring automatic assembly device, comprising a bracket, two spring discharge barrels are provided above the bracket, and one side of the two spring discharge barrels is provided with a discharge port, and the discharge port is connected to a discharge pipe;

[0007] The discharge end of the discharge pipe is connected to a spring distribution mechanism, which can realize the orderly discharge of springs. The discharge end of the spring distribution mechanism is provided with a vertical blanking pipe;

[0008] It also includes a support, the support is located at the bottom of the spring discharge barrel, the support is provided with a product clamp, the product clamp can position and clamp the product, the supports on both sides of the product clamp are respectively provided with a transverse gradient chute, the spring can be axially compressed from the transverse gradient chute into the spring installation position on both sides of the product, the transverse gradient chute is provided above the end away from the product with a feed hole, and the bottom of the blanking pipe coincides with the feed hole;

[0009] The transversely moving push rod is further provided in the transversely moving gradient chute, and the transversely moving push rod can move laterally along the transversely moving gradient chute and can move horizontally perpendicular to the transversely moving gradient chute. The end of the transversely moving push rod is provided with a groove. After the spring falls into the transversely moving gradient chute, it is positioned by the groove at the end of the transversely moving push rod.

[0010] A lifting manipulator is provided above the product fixture, the manipulator is connected to the bottom of the bracket, and shifting posts are provided on both sides of the manipulator;

[0011] There is a socket on each of the movable plates on both sides of the product. The socket is larger than the diameter of the dial column and is close to the lower positioning platform at the end of the movable plate.

[0012] When the toggle manipulator descends to a certain distance above the product fixture and opens the toggle manipulator, the two toggle posts can be inserted into the jacks. When the toggle manipulator rises, it can drive the movable plate to swing and move the lower positioning platform at the end of the movable plate upward.

[0013] Preferably, the height of the transverse gradient chute gradually decreases along the spring conveying direction.

[0014] Preferably, a linear horizontal sliding drag seat is provided on the support, the moving direction of the drag seat is perpendicular to the lateral moving direction of the lateral moving push rod, and the lateral moving push rod and the lateral gradual sliding groove are both provided on the drag seat.

[0015] Preferably, the support is connected to a first cylinder, and the first cylinder can drive the drag base to slide linearly on the support.

[0016] Preferably, a second cylinder is provided on both sides of the upper end surface of the drag seat, and the second cylinder can drive the lateral movement push rod to move lateraly.

[0017] Preferably, the lower side groove wall of the transverse gradient chute can be in contact with the lower plate of the spring installation position of the product;

[0018] The lower side groove wall close to the end of the transverse gradient chute of the product is at the same height as the lower plate of the spring installation position of the product.

[0019] Preferably, the upper side groove wall of the transverse gradient chute can extend to between the upper plate and the lower plate of the spring installation position of the product;

[0020] The height of the upper side groove wall of the end portion of the transverse gradient chute close to the product is lower than the height of the bottom of the lower positioning platform when the movable plate of the product is raised.

[0021] Preferably, the tossing robot is connected to a third cylinder, and the third cylinder is connected to the bottom of the bracket, and the third cylinder can drive the tossing robot to move up and down.

[0022] Preferably, sensors are provided on both sides of the support, and the sensors can detect whether the spring enters the transverse gradient chute through the feed port.

[0023] The benefits of this utility model are:

[0024] 1. The utility model utilizes a lateral gradient groove and a lateral movable push rod with a groove at the end to realize the compression and movement of the spring, ensuring that the spring can enter the product spring installation position. In addition, the utility model uses the toggle manipulator and the jack on the movable plate to realize the raising of the positioning platform under the end of the movable plate, ensuring that the spring can be installed at the bottom of the positioning platform under the end of the movable plate.

[0025] 2. The utility model utilizes the linkage of each cylinder to realize the automatic assembly of the spring, with high production efficiency, high stability, low labor intensity, higher safety, and high promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is an isometric view of a spring automatic assembly device;

[0027] Figure 2 The figure is a schematic diagram of the structure of a spring automatic assembly device;

[0028] Figure 3 This is a partial schematic diagram of the fixture of the utility model product;

[0029] Figure 4 A schematic diagram of a perspective of the utility model product;

[0030] Figure 5 This is a schematic diagram of the product of the utility model from another perspective.

[0031] In the figure: 1- spring discharge barrel, 2- spring distribution mechanism, 3- blanking pipe, 4- horizontal gradient chute, 5- horizontal moving push rod, 6- second cylinder, 7- first cylinder, 8- drag seat, 9- product fixture, 10- sensor, 11- toggle manipulator, 12- third cylinder, 13- toggle column, 14- feed hole, 15- groove, 100- product, 101- movable plate, 102- socket, 103- upper plate, 104- lower plate, 105- lower positioning table. DETAILED DESCRIPTION

[0032] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0033] like Figures 1 to 5 As shown, a spring automatic assembly device includes a bracket, two spring discharging barrels 1 are provided above the bracket, and a discharge port is provided on one side of the two spring discharging barrels 1, and the discharge port is connected to a discharge pipe. High-pressure gas can be blown into the spring discharging barrel 1 of the utility model, and an air outlet with a filter is provided on the top. The gas will stir and separate the spring in the spring discharging barrel 1, so that the spring is discharged through the discharge pipe. The discharging principle of the above-mentioned spring discharging barrel 1 has long been existing technology and will not be described in detail here.

[0034] The discharge end of the discharge pipe of the utility model is connected to a spring dividing mechanism 2, which can realize orderly discharge of the springs. The discharge end of the spring dividing mechanism 2 is provided with a vertical dropping pipe 3. Specifically, the spring dividing mechanism 2 drops the spring at the lower end into the dropping pipe 3, and the upper spring will be clamped, thereby realizing individual distribution of the spring.

[0035] It also includes a support. The support of the utility model is located at the bottom of the spring discharging barrel 1. A product clamp 9 is provided on the support. The product clamp 9 can position and clamp the product 100. A transverse gradient chute 4 is provided on the supports on both sides of the product clamp 9. The spring can enter the spring installation position on both sides of the product 100 after axial compression from the transverse gradient chute 4. The height of the transverse gradient chute 4 gradually decreases along the spring conveying direction. A feed hole 14 is provided above the end of the transverse gradient chute 4 away from the product 100. The bottom of the blanking pipe 3 coincides with the feed hole 14, and the spring vertically enters the transverse gradient chute 4 through the feed hole 14.

[0036] The utility model further provides a transverse moving push rod 5 in the transverse gradual chute 4, which can move laterally along the transverse gradual chute 4 and can move horizontally perpendicular to the transverse gradual chute 4. A groove 15 is provided at the end of the transverse moving push rod 5. After the spring falls into the transverse gradual chute 4, it is positioned by the groove 15 at the end of the transverse moving push rod 5. Specifically, the vertical spring enters the groove 15, and the movement of the transverse moving push rod 5 drives the vertical spring to move and compress simultaneously in the transverse gradual chute 4.

[0037] A lifting manipulator 11 is provided above the product fixture 9. The manipulator 11 is connected to the bottom of the bracket, and is provided with levers 13 on both sides of the manipulator 11. A socket 102 is provided on each of the movable plates 101 on both sides of the product 100. The socket 102 is larger than the diameter of the levers 13 and is close to the lower positioning platform 105 at the end of the movable plate 101. When the manipulator 11 is lowered to a certain distance above the product fixture 9 and opened, the two levers 13 can be inserted into the sockets 102. When the manipulator 11 is raised, it can drive the movable plate 101 to swing, causing the lower positioning platform 105 at the end of the movable plate 101 to move upward, thereby leaving enough space for the spring to enter.

[0038] The support of the present invention is provided with a drag seat 8 which slides horizontally in a straight line. The moving direction of the drag seat 8 is perpendicular to the lateral moving direction of the lateral moving push rod 5 . The lateral moving push rod 5 and the lateral gradual sliding groove 4 are both provided on the drag seat 8 .

[0039] Specifically, the support is connected to a first cylinder 7, which can drive the dragging seat 8 to slide linearly on the support. Second cylinders 6 are provided on both sides of the upper end surface of the dragging seat 8, and the second cylinders 6 can drive the lateral movement push rod 5 to move horizontally.

[0040] The lower wall of the transversely gradient chute 4 of the present invention can abut against the lower plate 104 at the spring mounting location of the product 100; the lower wall at the end of the transversely gradient chute 4 near the product 100 is at the same height as the lower plate 104 at the spring mounting location of the product 100. The upper wall of the transversely gradient chute 4 can extend between the upper plate 103 and the lower plate 104 at the spring mounting location of the product 100; the upper wall at the end of the transversely gradient chute 4 near the product 100 is lower than the height of the bottom of the lower positioning platform 105 when the movable plate 101 of the product 100 is raised.

[0041] The toggle manipulator 11 of the present invention is connected to a third cylinder 12 , which is connected to the bottom of the bracket. The third cylinder 12 can drive the toggle manipulator 11 to move up and down.

[0042] Sensors 10 are provided on both sides of the support, and the sensors 10 can detect whether the spring enters the transverse gradient chute 4 through the feed port.

[0043] The specific assembly process of this utility model:

[0044] The springs in the spring discharging barrel 1 are discharged in sequence through the discharging pipe, and then enter the spring distributing mechanism 2, which is used to realize individual spring distribution;

[0045] The spring falls through the blanking pipe 3 of the spring distributing mechanism 2 and enters the transverse gradient chute 4 through the feed hole 14. Before this, the first cylinder 7 and the second cylinder 6 drive the transverse movable push rod 5 to move so that the groove 15 of the transverse movable push rod 5 is located below the feed hole 14. When the spring falls into the transverse gradient chute 4, it also enters the groove 15.

[0046] The second cylinder 6 moves, driving the lateral push rod 5 to move, and the spring moves along the lateral gradient chute 4 in the groove 15. The spring is gradually compressed during this movement.

[0047] Before the spring enters the spring installation position of the product 100, the third cylinder 12 drives the toggle manipulator 11 to descend to a certain distance above the product fixture 9 and opens the toggle manipulator 11. The two toggle pins 13 are inserted into the sockets 102, and the toggle manipulator 11 rises, which can drive the movable plate 101 to swing and move the lower positioning platform 105 at the end of the movable plate 101 upward, thereby leaving enough space for the spring to enter;

[0048] As the spring enters the spring installation position of the product 100, the first cylinder 7 is actuated, driving the lateral moving push rod 5 away from the lateral gradient chute 4, and at the same time the manipulator 11 is toggled to close, the two shifting posts 13 are removed from the sockets 102, the movable plate 101 is automatically lowered, and the lower positioning platform 105 at the end of the movable plate 101 enters the inner circle of the upper end of the spring;

[0049] Finally, the second cylinder 6 and the first cylinder 7 drive the transverse moving push rod 5 to move, so that the groove 15 of the transverse moving push rod 5 is located below the feed hole 14, ready for the assembly of the next product 100 and the spring.

[0050] It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention. In addition, it should be understood that after reading the technical content of the present invention, those skilled in the art may make various changes, modifications and / or variations to the present invention, and all such equivalent forms also fall within the scope of protection defined by the appended claims of this application.

Claims

1. A spring automatic assembly device, characterized in that: It comprises a bracket, two spring discharge barrels (1) are provided above the bracket, one side of each of the two spring discharge barrels (1) is provided with a discharge port, and the discharge port is connected to a discharge pipe; The discharge end of the discharge pipe is connected to a spring distribution mechanism (2), and the spring distribution mechanism (2) can realize orderly discharge of springs. The discharge end of the spring distribution mechanism (2) is provided with a vertical blanking pipe (3); It also includes a support, the support is located at the bottom of the spring discharge barrel (1), the support is provided with a product clamp (9), the product clamp (9) can position and clamp the product (100), the supports on both sides of the product clamp (9) are respectively provided with a transverse gradient chute (4), the spring can be axially compressed from the transverse gradient chute (4) and enter the spring installation position on both sides of the product (100), the transverse gradient chute (4) is provided with a feed hole (14) above the end away from the product (100), and the bottom of the blanking pipe (3) coincides with the feed hole (14); The transversely moving push rod (5) is further provided in the transversely moving gradually changing chute (4). The transversely moving push rod (5) can move laterally along the transversely moving gradually changing chute (4) and can move horizontally perpendicular to the transversely moving gradually changing chute (4). A groove (15) is provided at the end of the transversely moving push rod (5). After the spring falls into the transversely moving gradually changing chute (4), it is positioned by the groove (15) at the end of the transversely moving push rod (5); A lifting manipulator (11) is provided above the product fixture (9), the manipulator (11) is connected to the bottom of the bracket, and shifting posts (13) are provided on both sides of the manipulator (11); A socket (102) is provided on each of the movable plates (101) on both sides of the product (100), wherein the socket (102) is larger than the diameter of the shifting column (13), and the socket (102) is close to the lower positioning platform (105) at the end of the movable plate (101); When the toggle manipulator (11) descends to a certain distance above the product fixture (9) and opens the toggle manipulator (11), the two toggle posts (13) can be inserted into the insertion holes (102). When the toggle manipulator (11) rises, it can drive the movable plate (101) to swing so that the lower positioning platform (105) at the end of the movable plate (101) moves upward.

2. The spring automatic assembly equipment according to claim 1, characterized in that: The height of the transverse gradual sliding groove (4) gradually decreases along the spring conveying direction.

3. The spring automatic assembly equipment according to claim 1, characterized in that: A drag seat (8) that slides linearly and horizontally is provided on the support. The moving direction of the drag seat (8) is perpendicular to the lateral moving direction of the lateral moving push rod (5). The lateral moving push rod (5) and the lateral gradual sliding groove (4) are both provided on the drag seat (8).

4. The spring automatic assembly equipment according to claim 3, characterized in that: The support is connected to a first cylinder (7), and the first cylinder (7) can drive the drag seat (8) to slide linearly on the support.

5. The spring automatic assembly equipment according to claim 4, characterized in that: Second cylinders (6) are provided on both sides of the upper end surface of the drag seat (8), and the second cylinders (6) can drive the lateral movement push rod (5) to move lateraly.

6. The spring automatic assembly equipment according to claim 1, characterized in that: The lower side groove wall of the transverse gradient chute (4) can be in contact with the lower plate (104) of the spring installation position of the product (100); The lower side groove wall of the end of the transverse gradient chute (4) close to the product (100) is at the same height as the lower plate (104) of the spring installation position of the product (100).

7. The spring automatic assembly equipment according to claim 6, characterized in that: The upper side groove wall of the transverse gradient chute (4) can extend to between the upper plate (103) and the lower plate (104) of the spring installation position of the product (100); The height of the upper side groove wall at the end of the transverse gradient chute (4) close to the product (100) is lower than the height of the bottom of the lower positioning platform (105) when the movable plate (101) of the product (100) is raised.

8. The spring automatic assembly equipment according to claim 1, characterized in that: The toggling manipulator (11) is connected to a third cylinder (12), and the third cylinder (12) is connected to the bottom of the bracket. The third cylinder (12) can drive the toggling manipulator (11) to move up and down.

9. The spring automatic assembly equipment according to claim 1, characterized in that: Sensors (10) are provided on both sides of the support, and the sensors (10) are capable of detecting whether the spring enters the transverse gradient chute (4) through the feed port.

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