Automatic assembling equipment for water tank button

By designing the automatic assembly equipment of the tank button and using assembly mechanism and manipulators, the problem of low manual assembly efficiency is solved, and an efficient and safe automatic assembly process is achieved.

CN223185997UActive Publication Date: 2025-08-05ZHANGZHOU MINHUI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422460910.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The assembly of existing water tank buttons mainly relies on manual assembly lines, which are inefficient, cost-effective and poorly accurate, and cannot meet production needs.

Method used

Design a water tank button automatic assembly equipment, including assembly mechanism, transportation positioning tooling, downcoming mechanism, conveyor belt, suction cup handling mechanism and touch display screen, etc., to realize the automatic assembly process, and pick-up and stamping operations through robotic hand.

Benefits of technology

It improves the assembly efficiency of the water tank button, reduces safety hazards and personnel fatigue, and realizes continuous cycle operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223185997U_ABST
Patent Text Reader

Abstract

The utility model relates to automatic water tank button assembling equipment which comprises button assembling equipment, and the button assembling equipment comprises a machine table. The button assembling equipment is provided with an assembling mechanism, the machine table is provided with a mold disc containing area used for containing mold discs containing half-full-row products, and the assembling mechanism comprises a transportation positioning tool which is arranged on the upper surface of the machine table and used for sleeving two products including a shell and a decoration ring together. And the second pressing mechanism and the first pressing mechanism are arranged on the upper surface of the machine table. According to the automatic assembling equipment for the water tank buttons, the assembling mechanism is arranged, the effect of automatically assembling the water tank buttons can be achieved, in the water tank button assembling process, products are taken through a mechanical arm, stamping is conducted through induction, potential safety hazards are reduced, continuous cycle operation can be conducted, personnel fatigue is reduced, multiple products can be pressed at a time, and the production efficiency is improved. And the assembling efficiency of the water tank button is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water tank button assembly, in particular to water tank button automatic assembly equipment. Background Art

[0002] Toilet tanks are usually equipped with two buttons, one for controlling different flushing volumes. When the large button is pressed, all the water in the tank is flushed away, while when the small button is pressed, only half or one-third of the water is discharged, thereby saving water. The tank buttons need to be assembled during the production process.

[0003] At present, most of the existing water tank buttons are assembled by manual assembly lines. However, this manual assembly method is not only inefficient and costly, but also has poor assembly precision and cannot meet existing production needs. Therefore, in order to solve the above problems, an automated assembly equipment for water tank buttons is proposed. Utility Model Content

[0004] In response to one or more of the above-mentioned defects or improvement needs of the prior art, the utility model provides an automated assembly device for water tank buttons, which has the advantage of high assembly efficiency.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solution: an automatic assembly device for water tank buttons.

[0006] As a further improvement of the present invention, a water tank button automated assembly device includes a button assembly device, wherein the button assembly device includes a machine platform;

[0007] The button assembly equipment is provided with an assembly mechanism, and the machine platform is provided with a mold tray placement area for placing mold trays containing semi-full rows of products.

[0008] As a further improvement of the present invention, the assembly mechanism includes a transport positioning tool, which is arranged on the upper surface of the machine and is used to put the shell and the decorative ring together;

[0009] The second pressing mechanism and the first pressing mechanism are arranged on the upper surface of the machine table, and are used to buckle the automatically pressed semi-full row with the originally pressed decorative ring and the shell together to form a whole;

[0010] A touch screen display is provided on the upper surface of the machine;

[0011] The first conveyor belt and the second conveyor belt are arranged on the upper surface of the machine platform and are used to transport the transport positioning tooling;

[0012] The suction cup transport mechanism is set on the upper surface of the machine and is used to discharge the sucked product semi-completely into the pressed shell and decorative ring in the transport positioning tooling;

[0013] The three-axis transport module mechanism and the transport mechanism are arranged on the upper surface of the machine table and are used to adjust the suction cup transport mechanism in multiple directions;

[0014] The unloading mechanism is installed on the upper surface of the machine and is used to transport the finished products out for packaging to complete the entire work;

[0015] The positioning conveying mechanism is arranged on the upper surface of the machine and is used to position the transportation direction.

[0016] As a further improvement of the present invention, the handling and unloading mechanism, the second pressing mechanism, the transport positioning tooling, the suction cup handling mechanism, the three-axis module handling mechanism, the first conveyor belt, the mold tray placement area, the handling mechanism, the positioning conveying mechanism, the first pressing mechanism, and the second conveyor belt are all electrically connected to the touch screen.

[0017] As a further improvement of the present invention, there are multiple transport positioning toolings, and the multiple transport positioning toolings are evenly distributed on the machine, so that multiple water tank buttons can be assembled simultaneously and continuously in a cycle.

[0018] As a further improvement of the present invention, a filter regulating valve is provided on the side of the machine, which is used to control and regulate the flow and pressure of the fluid during the button assembly production to ensure the normal operation of the button assembly equipment.

[0019] As a further improvement of the present invention, the second pressing mechanism and the first pressing mechanism are composed of multiple pressing cylinders, so as to realize pressing of multiple water tank buttons.

[0020] As a further improvement of the present invention, the second pressing mechanism and the first pressing mechanism are located directly above the second conveyor belt, so that the second pressing mechanism and the first pressing mechanism correspond to the positions of the transport positioning tooling.

[0021] As a further improvement of the present invention, the transporting and unloading mechanism is located on the right side of the machine, so as to facilitate the transport and unloading of the processed finished products.

[0022] In general, the above technical solutions conceived by the present invention have the following beneficial effects compared with the prior art:

[0023] The water tank button automated assembly equipment can achieve the effect of automated assembly of water tank buttons by setting up an assembly mechanism. During the water tank button assembly process, the product is picked up by a robot and stamped by induction, which reduces safety hazards. It can operate in a continuous cycle to reduce personnel fatigue, and can press multiple products at a time, thereby improving the assembly efficiency of the water tank button. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a front view of the overall structure of the utility model;

[0026] Figure 3 It is a top view of the overall structure of the utility model.

[0027] In all the drawings, the same figure marks represent the same technical features, specifically: 1. Filter regulating valve; 2. Transport and unloading mechanism; 3. Second pressing mechanism; 4. Transport and positioning tooling; 5. Touch screen; 6. Suction cup transport mechanism; 7. Transport three-axis module mechanism; 8. First conveyor belt; 9. Mold tray placement area; 10. Transport mechanism; 11. Positioning and conveying mechanism; 12. First pressing mechanism; 13. Second conveyor belt; 14. Button assembly equipment; 15. Machine. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the embodiment, Figure 1-3 Provided is a water tank button automated assembly device, comprising a button assembly device 14 , wherein the button assembly device 14 comprises a machine platform 15 .

[0030] The button assembly device 14 is provided with an assembly mechanism, and the machine platform 15 is provided with a mold tray placement area 9 for placing the mold tray containing the semi-full row of products.

[0031] The assembly mechanism includes a transport and positioning tool 4, which is arranged on the upper surface of the machine table 15 and is used to put the two products, the shell and the decorative ring, together.

[0032] The second pressing mechanism 3 and the first pressing mechanism 12 are arranged on the upper surface of the machine 15, and are used to buckle the automatic pressing semi-full row with the originally pressed decorative ring and the outer shell to form a whole. The second pressing mechanism 3 and the first pressing mechanism 12 are composed of multiple pressing cylinders to realize pressing of multiple water tank buttons.

[0033] The touch screen 5 is disposed on the upper surface of the machine platform 15 .

[0034] The first conveyor belt 8 and the second conveyor belt 13 are arranged on the upper surface of the machine 15, and are used to transport the transport positioning tooling 4. There are multiple transport positioning tooling 4, and the multiple transport positioning tooling 4 are evenly distributed on the machine 15, so that multiple water tank buttons can be assembled continuously and cyclically at the same time.

[0035] The second pressing mechanism 3 and the first pressing mechanism 12 are located directly above the second conveyor belt 13 , so that the second pressing mechanism 3 and the first pressing mechanism 12 correspond to the positions of the transport positioning tool 4 .

[0036] The suction cup transport mechanism 6 is provided on the upper surface of the machine platform 15 and is used to discharge the sucked product halfway into the pressed shell and decorative ring of the transport positioning tooling 4 .

[0037] The three-axis transport module mechanism 7 and the transport mechanism 10 are arranged on the upper surface of the machine platform 15 and are used to adjust the suction cup transport mechanism 6 in multiple directions.

[0038] The transporting and unloading mechanism 2 is provided on the upper surface of the machine 15 and is used to transport the processed finished products out for packaging to complete the entire work. The transporting and unloading mechanism 2 is located on the right side of the machine 15 to facilitate the transport and lowering of the processed finished products.

[0039] The positioning and conveying mechanism 11 is provided on the upper surface of the machine platform 15 and is used for positioning the conveying direction.

[0040] The transporting and unloading mechanism 2, the second pressing mechanism 3, the transport positioning tooling 4, the suction cup transport mechanism 6, the transport three-axis module mechanism 7, the first conveyor belt 8, the mold tray placement area 9, the transport mechanism 10, the positioning and conveying mechanism 11, the first pressing mechanism 12, and the second conveyor belt 13 are all electrically connected to the touch screen 5.

[0041] A filter regulating valve 1 is provided on the side of the machine 15. The filter regulating valve 1 is a valve with both filtering and regulating functions, and is used to control and regulate the flow and pressure of the fluid during button assembly production to ensure the normal operation of the button assembly equipment 14.

[0042] The working principle of the above embodiment is:

[0043] During the assembly of the water tank button, the mold tray containing the semi-full row of products is placed in the mold tray placement area 9, and then the two products of the shell and the decorative ring are put together and placed in the transport positioning tooling 4, and the touch screen display 5 is turned on to put the button assembly equipment 14 in working state. The button assembly equipment 14 operates normally, and the transport positioning tooling 4 is transported to the first pressing mechanism 12 by the first conveyor belt 8, and the second conveyor belt 13 transports the transport positioning tooling 4 to the bottom of the dish washing and conveying mechanism 6. The dish washing and conveying mechanism automatically sucks the semi-full row of products into the pressed shell and decorative ring in the transport positioning tooling 4, and the second conveyor belt 13 transports the transport positioning tooling 4 forward to the second pressing mechanism 3, automatically pressing the semi-full row and the originally pressed decorative ring and shell together to form a whole, thereby completing the assembly of the water tank button, and then the transport positioning tooling 4 is transported forward to the bottom of the conveying and unloading mechanism 2 by the second conveyor belt 13, and the conveying and unloading mechanism 2 transports the processed finished product out for packaging to complete the entire work.

[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water tank button automatic assembly equipment, characterized in that: It comprises a button assembly device (14), wherein the button assembly device (14) comprises a machine platform (15); The button assembly device (14) is provided with an assembly mechanism, and the machine platform (15) is provided with a die tray placement area (9) for placing a die tray containing a semi-full row of products.

2. The water tank button automatic assembly equipment according to claim 1, characterized in that: The assembly mechanism includes a transport positioning tool (4) arranged on the upper surface of the machine (15) and used to put the shell and the decorative ring together; The second pressing mechanism (3) and the first pressing mechanism (12) are arranged on the upper surface of the machine table (15) and are used to buckle the automatically pressed semi-full row with the originally pressed decorative ring and the shell together to form a whole; A touch screen (5) is provided on the upper surface of the machine (15); A first conveyor belt (8) and a second conveyor belt (13) are provided on the upper surface of the machine platform (15) and are used to convey the transport positioning tooling (4); A suction cup transport mechanism (6) is provided on the upper surface of the machine platform (15) and is used to discharge the sucked product partially into the pressed outer shell and decorative ring of the transport positioning tooling (4); The three-axis transport module mechanism (7) and the transport mechanism (10) are arranged on the upper surface of the machine platform (15) and are used to adjust the suction cup transport mechanism (6) in multiple directions; The transporting and unloading mechanism (2) is arranged on the upper surface of the machine (15) and is used to transport the processed finished products out for packaging to complete the entire work; The positioning and conveying mechanism (11) is arranged on the upper surface of the machine platform (15) and is used for positioning the transport direction.

3. The water tank button automatic assembly equipment according to claim 2, characterized in that: The transporting and unloading mechanism (2), the second pressing mechanism (3), the transport positioning tool (4), the suction cup transport mechanism (6), the transport three-axis module mechanism (7), the first conveyor belt (8), the die tray placement area (9), the transport mechanism (10), the positioning and transport mechanism (11), the first pressing mechanism (12), and the second conveyor belt (13) are all electrically connected to the touch screen (5).

4. The water tank button automatic assembly equipment according to claim 2, characterized in that: The number of the transport positioning tooling (4) is multiple, and the multiple transport positioning tooling (4) is evenly distributed on the machine (15), so as to realize the simultaneous continuous cycle assembly operation of multiple water tank buttons.

5. The water tank button automatic assembly equipment according to claim 1, characterized in that: A filter regulating valve (1) is provided on the side of the machine (15) for controlling and regulating the flow and pressure of the fluid during button assembly production to ensure the normal operation of the button assembly equipment (14).

6. The water tank button automatic assembly equipment according to claim 2, characterized in that: The second pressing mechanism (3) and the first pressing mechanism (12) are composed of a plurality of pressing cylinders, which enable pressing of a plurality of water tank buttons.

7. The water tank button automatic assembly equipment according to claim 2, characterized in that: The second pressing mechanism (3) and the first pressing mechanism (12) are located directly above the second conveyor belt (13), so that the second pressing mechanism (3) and the first pressing mechanism (12) correspond to the positions of the transport positioning tool (4).

8. The water tank button automatic assembly equipment according to claim 2, characterized in that: The transporting and unloading mechanism (2) is located on the right side of the machine platform (15), so as to facilitate the transport and unloading of the processed finished products.