Machining device for liquid accumulator copper pipe
By designing the liquid reservoir copper tube processing device, the electromagnetic slide rail and pneumatic jaws are used to achieve automatic conveying and clamping, and combining rotating motors and drill sleeves to achieve automatic grinding, the problem of low manual operation efficiency and unsafeness is solved, and efficient and safe copper tube flat port processing is achieved.
Patent Information
- Application Number
- CN202422055301.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The flat port processing of existing reservoir copper tubes mainly relies on manual operation, which is inefficient and unsafe.
A liquid reservoir copper tube processing device is designed, including a base plate, a positioning block, a limiting frame, a conveying mechanism, a clamping mechanism and a grinding mechanism. It realizes automatic conveying and clamping through electromagnetic slide rails and pneumatic jaws, and combines a rotating motor and a drill sleeve to achieve automatic grinding.
Automatic processing of the liquid reservoir copper tube is realized, processing efficiency is improved, and safety and processing quality are ensured.
Smart Images

Figure CN223186218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid reservoir copper tubes, in particular to a processing device for liquid reservoir copper tubes. Background Art
[0002] Liquid reservoir copper tube is a special tube widely used in piping systems. It is mainly made of high-purity copper material. This tube has excellent thermal conductivity, electrical conductivity and plasticity, and can adapt to the piping system requirements under different environments and working conditions.
[0003] The flat-end process of the copper tube of the liquid reservoir refers to a series of operations in which the copper tube is cut, polished and processed into a flat end and connected with other components during the manufacturing or maintenance process of the liquid reservoir. This process is crucial to ensuring the airtightness, pressure resistance and overall performance of the liquid reservoir. However, at present, the flat end of the copper tube of the liquid reservoir mainly relies on manual operation by personnel. This operation method has low per capita efficiency and is extremely unsafe. Therefore, the utility model proposes a processing device for the copper tube of the liquid reservoir to solve the above problems. Summary of the Invention
[0004] In response to the above problems, the present invention proposes a processing device for liquid reservoir copper tubes to solve the problem that the flat end of the liquid reservoir copper tube in the prior art mainly relies on manual operation by personnel. This operation method has low per capita efficiency and is extremely unsafe.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a processing device for a liquid reservoir copper tube, comprising a base plate, a positioning block and a limit frame, a positioning block is provided on the top of the base plate, a limit frame is provided at one end of the positioning block, a feeding mechanism is provided on the inner side of the limit frame, the front end and the rear end of the top of the base plate are respectively fixedly connected with a No. 1 guide rod and a No. 2 guide rod, a conveying mechanism is provided on the outer sides of the No. 1 guide rod and the No. 2 guide rod, and a polishing mechanism is provided at the other end of the positioning block.
[0006] Further improvements are: the transmission mechanism includes a slider, a driving cylinder, a connecting frame and a pneumatic clamp, the outer sides of the No. 1 guide rod and the No. 2 guide rod are slidably connected with a slider, one side of the slider is fixedly connected to the driving cylinder, the output end of the driving cylinder is fixedly connected to the connecting frame, the inside of the connecting frame is fixedly connected to the pneumatic clamp, and the outer walls of the two sliders are respectively fixedly connected to one end of two external electromagnetic slide rails.
[0007] Further improvements are: the feeding mechanism includes a feeding plate, a limiting groove and a movable cylinder, the inner side of the limiting frame is slidably connected to the feeding plate, one end of the feeding plate is provided with a limiting groove, a movable cylinder is fixedly installed on one side of the base plate, and the output end of the movable cylinder is fixedly connected to one end of the feeding plate.
[0008] A further improvement is that the top of the positioning block is fitted and connected to the bottom of the feed plate, one side of the positioning block is fixedly connected to a lower template, and the top of the lower template is provided with a clamping mechanism.
[0009] Further improvements are: the clamping mechanism includes a support frame, a lifting cylinder and an upper template, the top of the base plate is fixedly connected to the support frame, the top of the support frame is fixedly connected to the lifting cylinder, the output end of the lifting cylinder is fixedly connected to the upper template, and the positions of the upper template and the lower template are parallel up and down.
[0010] A further improvement is that the grinding mechanism includes a sliding bracket, a rotating motor and a drill sleeve, two sliding brackets are provided on the outside of the lower template, the interior of the sliding bracket is fixedly connected to the rotating motor, and the output end of the rotating motor is fixedly connected to the drill sleeve.
[0011] A further improvement is that a slide rail is provided at the bottom of the sliding bracket, the bottom of the sliding bracket is slidably connected to the top of the slide rail, a stroke cylinder is fixedly installed on one side of the slide rail, and the output end of the stroke cylinder is fixedly connected to the outer side of the sliding bracket.
[0012] The beneficial effects of the utility model are as follows: the electromagnetic slide rail drives the slider to slide on the No. 1 guide rod, and the pneumatic clamp is fixed to the driving cylinder on the slider through the connecting frame. The slider can drive the pneumatic clamp to move toward the external liquid reservoir copper tube, and the driving cylinder drives the pneumatic clamp downward through the connecting frame, so that the clamping claws at the bottom of the pneumatic clamp contact the liquid reservoir copper tube. At this time, the pneumatic clamp can clamp the liquid reservoir copper tube through the clamping claws, and the driving cylinder drives the pneumatic clamp and the liquid reservoir copper tube to move upward through the connecting frame, and the electromagnetic slide rail drives the slider to move to Above the limit slot, the driving cylinder drives the pneumatic clamp downward through the connecting frame, and then the pneumatic clamp is released to place the liquid reservoir copper tube into the inside of the limit slot. Finally, the driving cylinder drives the pneumatic clamp upward through the connecting frame to reset. The above steps are repeated to automatically transport the liquid reservoir copper tubes to the limit slot one by one. After the processing of the liquid reservoir copper tube is completed, the same principle is used. Another electromagnetic slide rail drives another set of sliders, driving cylinders, connecting frames and pneumatic clamps to slide on the No. 2 guide rod to take out the processed liquid reservoir copper tube and reset it. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main view of the utility model;
[0014] Figure 2 This is a schematic diagram of the lower template structure of the present utility model;
[0015] Figure 3 This is a schematic diagram of the grinding mechanism structure of the present utility model;
[0016] Figure 4 This is a schematic structural diagram of the clamping mechanism of the present utility model.
[0017] Among them: 1. Base plate; 2. Positioning block; 3. Limiting frame; 4. Guide rod No. 1; 5. Guide rod No. 2; 6. Slider; 7. Driving cylinder; 8. Connecting frame; 9. Pneumatic clamp; 10. Feeding plate; 11. Limiting groove; 12. Moving cylinder; 13. Lower template; 14. Support frame; 15. Lifting cylinder; 16. Upper template; 17. Forming groove; 18. Slide rail; 19. Sliding bracket; 20. Rotating motor; 21. Drill sleeve; 22. Stroke cylinder. DETAILED DESCRIPTION
[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0019] according to Figure 1 、 2 As shown in Figures 3 and 4, this embodiment proposes a processing device for a liquid reservoir copper tube, comprising a base plate 1, a positioning block 2 and a limit frame 3. The top of the base plate 1 is provided with a positioning block 2, one end of the positioning block 2 is provided with a limit frame 3, the inner side of the limit frame 3 is provided with a feeding mechanism, the front end and the rear end of the top of the base plate 1 are respectively fixedly connected with a No. 1 guide rod 4 and a No. 2 guide rod 5, the outer sides of the No. 1 guide rod 4 and the No. 2 guide rod 5 are provided with a conveying mechanism, and the other end of the positioning block 2 is provided with a polishing mechanism. When the processing device is in use, the liquid reservoir copper tube is transported to the conveying mechanism through the conveying mechanism on the No. 1 guide rod 4, and the conveying mechanism is then output to the vicinity of the polishing mechanism through the positioning block 2, and the two ports of the liquid reservoir copper tube are polished flat by the polishing mechanism.
[0020] The transmission mechanism includes a slider 6, a driving cylinder 7, a connecting frame 8 and a pneumatic clamp 9. The slider 6 is slidably connected to the outer side of the No. 1 guide rod 4 and the No. 2 guide rod 5. One side of the slider 6 is fixedly connected to the driving cylinder 7. The output end of the driving cylinder 7 is fixedly connected to the connecting frame 8. The inside of the connecting frame 8 is fixedly connected to the pneumatic clamp 9. The outer walls of the two sliders 6 are respectively fixedly connected to one end of two external electromagnetic slide rails.
[0021] In an electromagnetic slide, electromagnetic force is used to propel the slider along the track. When current flows through a coil, the magnetic field generated by the coil interacts with the magnetic material within the slider, generating a force that pushes the slider along the track. The magnitude and direction of this force depend on the magnitude and direction of the current and the strength and direction of the magnetic field. By controlling the magnitude and direction of the current, the speed and direction of the slider's movement can be precisely controlled.
[0022] The electromagnetic slide rail drives the slider 6 to slide on the No. 1 guide rod 4, and the pneumatic clamp 9 is fixed to the driving cylinder 7 on the slider 6 through the connecting frame 8. The slider 6 can drive the pneumatic clamp 9 to move toward the external liquid reservoir copper tube. The driving cylinder 7 drives the pneumatic clamp 9 to move downward through the connecting frame 8, so that the clamping jaws at the bottom of the pneumatic clamp 9 contact the liquid reservoir copper tube. At this time, the pneumatic clamp 9 can clamp the liquid reservoir copper tube through the clamping jaws. The driving cylinder 7 drives the pneumatic clamp 9 and the liquid reservoir copper tube to move upward through the connecting frame 8, and the electromagnetic slide rail drives the slider 6 to move to the upper limit groove 11. On the other hand, the driving cylinder 7 drives the pneumatic clamp 9 to move downward through the connecting frame 8, and then the pneumatic clamp 9 is loosened to put the liquid reservoir copper tube into the inner part of the limit groove 11. Finally, the driving cylinder 7 drives the pneumatic clamp 9 to move upward and reset through the connecting frame 8. The above steps are repeated to automatically transport the liquid reservoir copper tubes to the limit groove 11 one by one. After the processing of the liquid reservoir copper tubes is completed, the same principle is adopted. Another electromagnetic slide rail drives another set of sliders 6, driving cylinder 7, connecting frame 8 and pneumatic clamp 9 to slide on the No. 2 guide rod 5 to take out the processed liquid reservoir copper tube and reset it.
[0023] The feeding mechanism includes a feeding plate 10, a limiting groove 11 and a moving cylinder 12. The feeding plate 10 is slidably connected to the inner side of the limiting frame 3. One end of the feeding plate 10 is provided with a limiting groove 11. A moving cylinder 12 is fixedly installed on one side of the base plate 1. The output end of the moving cylinder 12 is fixedly connected to one end of the feeding plate 10. After the liquid reservoir copper tube falls into the limiting groove 11, the output end of the moving cylinder 12 drives the feeding plate 10 to slide along the length of the positioning block 2 until the limiting groove 11 is parallel to the forming groove 17 inside the lower template 13. The liquid reservoir copper tube will fall into the inside of the forming groove 17 due to gravity, so as to automatically transport the liquid reservoir copper tube to the forming groove 17 inside the lower template 13. After that, the output end of the moving cylinder 12 drives the feeding plate 10 to move back and reset.
[0024] The top of the positioning block 2 is fitted and connected to the bottom of the feeding plate 10. A lower template 13 is fixedly connected to one side of the positioning block 2. A clamping mechanism is provided on the top of the lower template 13. The clamping mechanism includes a support frame 14, a lifting cylinder 15 and an upper template 16. The top of the base plate 1 is fixedly connected to the support frame 14. The top of the support frame 14 is fixedly connected to the lifting cylinder 15. The output end of the lifting cylinder 15 is fixedly connected to the upper template 16. The upper template 16 is parallel to the lower template 13 in the upper and lower directions. When the liquid reservoir After the copper tube enters the interior of the forming groove 17, the output end of the lifting cylinder 15 drives the upper template 16 to move downward, and the upper template 16 covers the top of the lower template 13 to limit the liquid reservoir copper tube to the top of the lower template 13, so as to avoid the vibration caused by the grinding mechanism when the liquid reservoir copper tube enters the flat mouth and affects the quality. After the processing is completed, the lifting cylinder 15 drives the upper template 16 to move upward, so that the upper template 16 and the lower template 13 no longer clamp the liquid reservoir copper tube, making it convenient for the pneumatic clamp 9 on the No. 2 guide rod 5 to take out the processed liquid reservoir copper tube.
[0025] The grinding mechanism includes a sliding bracket 19, a rotating motor 20 and a drill sleeve 21. Two sliding brackets 19 are provided on the outside of the lower template 13. The rotating motor 20 is fixedly connected to the inside of the sliding bracket 19. The output end of the rotating motor 20 is fixedly connected to the drill sleeve 21.
[0026] A slide rail 18 is provided at the bottom of the sliding bracket 19 , and the bottom of the sliding bracket 19 is slidably connected to the top of the slide rail 18 . A stroke cylinder 22 is fixedly installed on one side of the slide rail 18 , and the output end of the stroke cylinder 22 is fixedly connected to the outer side of the sliding bracket 19 .
[0027] The rotary motor 20 can drive the drill sleeve 21 to rotate, and the output end of the stroke cylinder 22 is fixed to the rotary motor 20 through the sliding bracket 19. The stroke cylinder 22 can drive the sliding bracket 19 to slide on the slide rail 18 to adjust the position of the drill sleeve 21, so that the drill sleeve 21 is close to and away from the port of the liquid reservoir copper tube, and the liquid reservoir copper tube is automatically flattened.
[0028] The processing device of the liquid reservoir copper tube, the electromagnetic slide drives the slider 6 to slide on the No. 1 guide rod 4, and the pneumatic clamp 9 is fixed together with the driving cylinder 7 on the slider 6 through the connecting frame 8. The slider 6 can drive the pneumatic clamp 9 to move toward the external liquid reservoir copper tube, and the driving cylinder 7 drives the pneumatic clamp 9 to move downward through the connecting frame 8, so that the clamping jaws at the bottom of the pneumatic clamp 9 contact the liquid reservoir copper tube. At this time, the pneumatic clamp 9 can clamp the liquid reservoir copper tube through the clamping jaws, and the driving cylinder 7 drives the pneumatic clamp 9 and the liquid reservoir copper tube to move upward through the connecting frame 8. The electromagnetic slide drives the slider 6 to move to the limit Above the positioning slot 11, the driving cylinder 7 drives the pneumatic clamp 9 to move downward through the connecting frame 8, and then the pneumatic clamp 9 is released to place the liquid reservoir copper tube into the inside of the limiting slot 11. Finally, the driving cylinder 7 drives the pneumatic clamp 9 to move upward and reset through the connecting frame 8. The above steps are repeated to automatically transport the liquid reservoir copper tubes to the limiting slot 11 one by one. After the processing of the liquid reservoir copper tube is completed, the same principle is used. Another electromagnetic slide rail drives another set of sliders 6, driving cylinder 7, connecting frame 8 and pneumatic clamp 9 to slide on the No. 2 guide rod 5 to take out the processed liquid reservoir copper tube and reset it.
[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for a liquid storage copper tube, comprising a base plate (1), a positioning block (2) and a limiting frame (3), characterized in that: A positioning block (2) is provided on the top of the base plate (1), a limiting frame (3) is provided at one end of the positioning block (2), a feeding mechanism is provided on the inner side of the limiting frame (3), a No. 1 guide rod (4) and a No. 2 guide rod (5) are fixedly connected to the front end and the rear end of the top of the base plate (1), respectively, a conveying mechanism is provided on the outer sides of the No. 1 guide rod (4) and the No. 2 guide rod (5), and a grinding mechanism is provided on the other end of the positioning block (2); The transmission mechanism comprises a slider (6), a driving cylinder (7), a connecting frame (8) and a pneumatic clamp (9); the outer sides of the No. 1 guide rod (4) and the No. 2 guide rod (5) are slidably connected to the slider (6); one side of the slider (6) is fixedly connected to the driving cylinder (7); the output end of the driving cylinder (7) is fixedly connected to the connecting frame (8); the interior of the connecting frame (8) is fixedly connected to the pneumatic clamp (9); and the outer walls of the two sliders (6) are respectively fixedly connected to one end of two external electromagnetic slide rails.
2. The processing device for a liquid storage copper tube according to claim 1, characterized in that: The feeding mechanism comprises a feeding plate (10), a limiting groove (11) and a movable cylinder (12); the feeding plate (10) is slidably connected to the inner side of the limiting frame (3); one end of the feeding plate (10) is provided with a limiting groove (11); one side of the base plate (1) is fixedly mounted with the movable cylinder (12); the output end of the movable cylinder (12) is fixedly connected to one end of the feeding plate (10).
3. The processing device for a liquid storage copper tube according to claim 2, characterized in that: The top of the positioning block (2) is fitted and connected to the bottom of the feeding plate (10), and a lower template (13) is fixedly connected to one side of the positioning block (2), and a clamping mechanism is provided on the top of the lower template (13).
4. The processing device for a liquid storage copper tube according to claim 3, characterized in that: The clamping mechanism comprises a support frame (14), a lifting cylinder (15) and an upper template (16); the top of the base plate (1) is fixedly connected to the support frame (14); the top of the support frame (14) is fixedly connected to the lifting cylinder (15); the output end of the lifting cylinder (15) is fixedly connected to the upper template (16); and the upper template (16) and the lower template (13) are positioned vertically parallel.
5. The processing device for a liquid storage copper tube according to claim 4, characterized in that: The grinding mechanism comprises a sliding bracket (19), a rotating motor (20) and a drill sleeve (21); two sliding brackets (19) are provided on the outside of the lower template (13); the interior of the sliding bracket (19) is fixedly connected to the rotating motor (20); and the output end of the rotating motor (20) is fixedly connected to the drill sleeve (21).
6. The processing device for a liquid storage copper tube according to claim 5, characterized in that: A slide rail (18) is provided at the bottom of the sliding bracket (19), the bottom of the sliding bracket (19) is slidably connected to the top of the slide rail (18), a stroke cylinder (22) is fixedly installed on one side of the slide rail (18), and the output end of the stroke cylinder (22) is fixedly connected to the outer side of the sliding bracket (19).