Tooling jig for machining fluted disc
By designing the adaptive positioning plate and pin structure, the high cost and management problems caused by the diversity of specifications in the gear plate processing are solved, and high-precision and low-cost multi-special compatibility processing is achieved.
Patent Information
- Application Number
- CN202422485532.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Each specification of existing gear rack processing fixtures needs to correspond to one, which leads to high cost, high management difficulty, and is difficult to meet the concentric accuracy requirements of two processing.
Design a gear rack for tooth plate processing, including positioning plates and positioning pins. The positioning holes are designed according to different specifications and sizes, and the positioning pins are adapted to the holes, and are used to position the tooth plates multiple times.
It realizes multifunctional integrated processing, with wide compatibility, low cost, easy management, and meets the requirements of concentric accuracy.
Smart Images

Figure CN223186401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, in particular to a tooling fixture for processing a gear disc. Background Art
[0002] The sprocket is an alloy sprocket. Aluminum alloy sprockets are mainly composed of aluminum, silicon, magnesium, manganese and other elements. Their main features are light weight, high hardness and good corrosion resistance. It is a more popular sprocket material.
[0003] Sprocket machining requires two separate processes, one on the front and one on the back. To meet the product's concentricity requirements, high positioning accuracy is required during these two processes. Furthermore, sprockets come in a wide variety of sizes, and existing fixtures require a specific fixture for each size. This results in a large number of fixtures, high costs, and complex management. To address this technical issue, a new sprocket machining fixture was proposed. Utility Model Content
[0004] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide a gear disc processing tool, including a positioning plate, on which a plurality of positioning holes are provided, and the positioning holes are designed according to gear discs of different specifications and sizes. The positioning plate is provided with positioning pins, and the first gear disc and the second gear disc can be positioned respectively by the positioning pins.
[0005] Preferably, the positioning pin and the positioning hole are adapted to each other.
[0006] Preferably, the positioning pin is a cylindrical structure, and the cross section of the positioning hole is circular.
[0007] Preferably, the diameter of the positioning pin is consistent with the diameter of the positioning hole.
[0008] Preferably, the positioning holes are respectively arranged in three areas of the positioning plate, and there are nine positioning holes in each area.
[0009] Preferably, the center position of the positioning plate is a hollow circular structure.
[0010] Preferably, a plurality of positioning pins are passed through the holes of the first gear disc or the second gear disc to the positioning plate to position them.
[0011] Beneficial effects: The multifunctional integrated processing tooling positioning plate of the gear disc processing fixture is provided with multiple positioning holes. The positioning holes are designed according to gear discs of different sizes. Each time processing is performed, it is only necessary to select the corresponding positioning holes according to the corresponding gear disc specifications for positioning. This tooling fixture is simplified while retaining its accuracy, has extremely wide compatibility, strong reproducibility, low cost and easy management. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0013] Figure 1 This is a schematic diagram of the overall structure of the toothed disc processing fixture of the utility model;
[0014] Figure 2 This is a structural diagram of the positioning plate of the utility model;
[0015] Figure 3 This is a schematic diagram of the installation structure of the first toothed disc of the utility model;
[0016] Figure 4 This is a schematic diagram of the installation structure of the second gear disc of the utility model;
[0017] In the figure: 1. Positioning plate; 2. Positioning pin; 3. First gear disc; 4. Second gear disc; 5. Positioning hole. DETAILED DESCRIPTION
[0018] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the relevant utility model and are not intended to limit the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.
[0019] The drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.
[0020] See also Figure 1-4 A toothed disc processing tool comprises a positioning plate 1, on which a plurality of positioning holes 5 are provided. The positioning holes 5 are designed according to toothed discs of different sizes. A positioning pin 2 is provided on the positioning plate 1, through which the first toothed disc 3 and the second toothed disc 4 can be positioned respectively.
[0021] The positioning pin 2 and the positioning hole 5 are adapted to each other.
[0022] The positioning pin 2 is a cylindrical structure, and the cross section of the positioning hole 5 is circular.
[0023] The diameter of the positioning pin 2 is consistent with the diameter of the positioning hole 5 .
[0024] The positioning holes 5 are respectively arranged in three areas of the positioning plate 1 , and there are nine positioning holes 5 in each area.
[0025] The center of the positioning plate 1 is a hollow circular structure.
[0026] A plurality of positioning pins 2 are passed through the holes of the first gear disc 3 or the second gear disc 4 to the positioning plate 1 to position them.
[0027] It should be noted that the gear disc needs to be processed twice, on both sides. To meet the product's concentricity requirements, high positioning accuracy is required during the two processing steps. Furthermore, gear discs come in a wide variety of sizes, and existing fixtures require a corresponding fixture for each size. This results in a large number of fixtures, high costs, and difficulty in management.
[0028] The positioning plate 1 of the toothed disc processing tool is provided with a plurality of positioning holes 5. The positioning holes 5 are designed according to the toothed discs of different sizes. The first toothed disc 3 or the second toothed disc 4 of the present application is only used as an exemplary assembly example. Each time processing is performed, it is only necessary to select the corresponding positioning hole 5 according to the corresponding toothed disc size for positioning.
[0029] Select the gear disc that needs to be processed, then place the gear disc on the positioning plate 1, and position it on the positioning plate 1 by passing several positioning pins 2 through the holes of the gear disc. This tooling fixture simplifies while retaining its accuracy, has extremely wide compatibility, strong reproducibility, low cost, and easy management.
[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the utility model disclosed in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the concept of the utility model. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. A toothed disc processing fixture, comprising a positioning plate (1), characterized in that: The positioning plate (1) is provided with a plurality of positioning holes (5), and the positioning holes (5) are designed according to toothed discs of different sizes. The positioning plate (1) is provided with positioning pins (2), and the first toothed disc (3) and the second toothed disc (4) can be positioned respectively by the positioning pins (2).
2. A toothed disc processing tool according to claim 1, characterized in that: The positioning pin (2) and the positioning hole (5) are adapted to each other.
3. The toothed disc processing tool according to claim 1, characterized in that: The positioning pin (2) is a cylindrical structure, and the cross section of the positioning hole (5) is circular.
4. The toothed disc processing tool according to claim 1, characterized in that: The diameter of the positioning pin (2) is consistent with the diameter of the positioning hole (5).
5. The toothed disc processing tool according to claim 1, characterized in that: The positioning holes (5) are respectively arranged in three areas of the positioning plate (1), and there are nine positioning holes (5) in each area.
6. The toothed disc processing tool according to claim 1, characterized in that: The center position of the positioning plate (1) is a hollow circular structure.
7. The toothed disc processing tool according to claim 1, characterized in that: A plurality of positioning pins (2) are passed through the holes of the first toothed disc (3) or the second toothed disc (4) to position them on the positioning plate (1).