Plastic particle dust removal equipment capable of removing dust repeatedly
By designing multiple dust removal processes and vacuum cleaners in plastic particle dust removal equipment, the problem of low dust removal efficiency in the prior art is solved, and efficient dust removal effect is achieved, ensuring the product quality of plastic particles.
Patent Information
- Application Number
- CN202422373190.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-28
AI Technical Summary
The existing plastic particle dust removal device can only perform dust removal in a single step, resulting in low dust removal efficiency and ineffective removal of dust adsorbed by plastic particles during production, handling and separation.
A plastic particle dust removal equipment with multiple dust removal is designed, including preliminary dust removal in the screw conveyor, secondary dust removal in the vibration state and third dust removal in the discharge state. Combined with the No. 1, No. 2 and No. 3 vacuum cleaners, the dust concentration sensor is used to control the dust removal process to achieve multiple dust removal.
Through the three dust removal process, the dust removal effect is significantly improved, the product quality of plastic particles is ensured, and the thoroughness and efficiency of dust removal are ensured.
Smart Images

Figure CN223186784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic particles, in particular to a plastic particle dust removal device capable of multiple dust removals. Background Art
[0002] Plastic pellets are very prone to static electricity during the production, transportation and separation process. Static electricity has the characteristic of attracting tiny objects, making the plastic surface easily absorb suspended dust in the environment, fibers shed from workers' clothing, debris shed during product production, etc. Therefore, plastic pellets need to be dusted before use or reprocessing to ensure product quality.
[0003] However, as shown in a plastic modified particle processing vibration dust removal device disclosed in application number CN202323479940.7, the existing dust removal device can only perform dust removal operations in a single step, and will not vacuum the plastic particles in other steps such as the transportation and discharge of plastic particles. The above-mentioned device has a low dust removal efficiency for plastic particles and therefore needs to be improved. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a plastic particle dust removal device with multiple dust removal functions, so as to solve the problems mentioned in the above background technology.
[0005] The utility model provides the following technical solution: a plastic particle dust removal device with multiple dust removal, comprising a dust removal box, a working chamber provided in the dust removal box, a vibrating material disc provided in the working chamber, and an oscillating motor provided on the bottom surface of the vibrating material disc;
[0006] A discharge chute is provided in the bottom surface of the vibrating material tray, a bottom plate for closing the discharge chute is provided on the lower side of the vibrating material tray, and a control mechanism for controlling the position of the bottom plate is also provided. A discharge port is provided in the bottom surface of the working chamber;
[0007] A dust suction component No. 1 and a dust suction component No. 2 are provided on the side of the working chamber, and the dust suction component No. 1 and the dust suction component No. 2 are respectively arranged on the upper and lower sides of the vibration material plate, and also include a vacuum cleaner, which is connected to the dust suction component No. 1 and the dust suction component No. 2 through a hose.
[0008] Preferably, there are multiple discharge trough arrays, and the bottom plate is provided with multiple connecting grooves that pass through the top and bottom and are adapted to the size of the discharge trough. The control mechanism includes a mounting frame provided on the lower side of the vibration plate, and the bottom plate is connected to the mounting frame for sliding left and right, and a spring is provided in the mounting frame to press on the bottom plate. The side of the mounting frame equipped with the spring is also provided with an electromagnet that can attract the bottom plate so that the discharge trough is facing the connecting groove.
[0009] Preferably, the discharge trough is distributed on the front and rear sides of the vibration motor, a vibration cavity is provided in the upper side of the vibration plate, a trapezoidal boss is provided on the bottom surface of the vibration cavity, the boss is located on the upper side of the vibration motor, and the boss extends left and right and is connected to the left and right sides of the vibration cavity.
[0010] Preferably, the first dust collection component includes a first dust collection pipe installed on the side of the working chamber;
[0011] The second dust suction assembly includes three second dust suction pipes extending transversely and distributed front to back, the front and rear second dust suction pipes are respectively located on the front and rear sides of the discharge chute, and the middle second dust suction pipe is located below the oscillation motor;
[0012] A plurality of No. 1 dust suction ports are arranged on the sides of the No. 2 dust suction pipe located at the front and rear sides close to each other, and a No. 2 dust suction port is arranged on the front and rear sides of the No. 2 dust suction pipe located in the middle, which is also distributed on the left and right.
[0013] Preferably, it further includes a feeding component, which includes a storage bin and a screw conveyor, the inlet of the screw conveyor is connected to the discharge port in the storage bin, and the end of the screw conveyor extends into the working chamber.
[0014] Preferably, the screw conveyor includes a cover body, a screw rod and a transfer motor for driving the screw rod to rotate, and the vacuum cleaner is also connected to the cover body through a No. 3 vacuum pipe.
[0015] Preferably, a dust concentration sensor is provided in the working chamber.
[0016] The utility model provides a plastic particle dust removal device with multiple dust removal functions, which has the following beneficial effects:
[0017] The utility model can perform three dust removal operations on the plastic particles. The first dust removal is performed in the screw conveyor, the second dust removal is performed when the plastic particles are in a vibrating state, and the third dust removal is performed in a discharge state. The three-time dust removal method makes the utility model have a good dust removal effect and ensures the product quality of the plastic particles.
[0018] The utility model is also provided with a dust concentration sensor, and the utility model can control the time of the second dust removal work according to the dust concentration sensor to ensure the dust removal quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 yes Figure 1 An enlarged schematic diagram of the middle dust removal box;
[0021] Figure 3 yes Figure 2 Bottom view of the medium vibration feed tray;
[0022] Figure 4 yes Figure 2 Top view of the medium vibration feed tray;
[0023] Figure 5 yes Figure 2 Schematic diagram of the structure of AA;
[0024] Figure 6 It is a schematic diagram of the appearance of the utility model.
[0025] In the picture:
[0026] 11. Dust removal box; 12. Working chamber; 13. Vibrating material tray; 14. Vibrating material chamber; 15. Oscillation motor; 16. Discharge chute; 17. Bottom plate; 18. Dust collection component No. 1; 19. Dust collection component No. 2; 20. Through hole; 21. Mounting frame; 22. Electromagnet; 23. Boss; 24. Storage bin; 25. Screw conveyor; 26. Cover; 27. Dust concentration sensor; 41. Dust collection pipe No. 1; 42. Dust collection pipe No. 2; 43. Dust collection pipe No. 3. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0030] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0031] Reference Figures 1-6 According to an embodiment of the utility model, a plastic particle dust removal device with multiple dust removals includes a dust removal box 11, a working chamber 12 is provided in the dust removal box 11, a vibration tray 13 is provided in the working chamber 12, and an oscillation motor 15 is provided on the bottom surface of the vibration tray 13, a discharge chute 16 is provided in the bottom surface of the vibration tray 13, and a bottom plate 17 for closing the discharge chute 16 is provided on the lower side of the vibration tray 13, and a control mechanism for controlling the position of the bottom plate 17 is also included, and a discharge port is provided in the bottom surface of the working chamber 12.
[0032] A dust suction component No. 18 and a dust suction component No. 2 19 are provided on the curved surface of the working chamber 12. The dust suction component No. 18 and the dust suction component No. 2 19 are respectively arranged on the upper and lower sides of the vibration material plate 13, and also include a dust cleaner (not shown in the figure). The vacuum cleaner is connected to the dust suction component No. 1 18 and the dust suction component No. 2 19 through a hose.
[0033] When the discharge chute 16 is closed, if the vibration motor 15 is working, the plastic particles in the vibration tray 13 will vibrate and cause dust to be emitted. At this time, the emitted dust will be collected by the No. 1 dust collection component 18 and enter the vacuum cleaner through the No. 1 dust collection pipe 41.
[0034] After a certain period of time, when the No. 1 dust collection component 18 completes the processing, the vibration motor 15 remains in working condition, and the bottom plate 17 no longer covers the discharge trough 16. At this time, the plastic particles in the vibration tray 13 will fall through the discharge trough 16, and the dust emitted by the plastic particles in this process will be collected by the No. 2 dust collection component 19.
[0035] In this embodiment, the No. 1 dust suction component 18 includes a No. 1 dust suction pipe 41 installed on the side of the working chamber 12 , and the No. 1 dust suction pipe 41 is located on the upper side of the vibration material tray 13 .
[0036] In addition, in order to ensure that the plastic particles are in a dispersed state when passing through the discharge trough 16, the discharge trough 16 is provided with multiple and array-distributed, and the bottom plate 17 is provided with multiple connecting grooves 20 that pass through the top and bottom and are adapted to the size of the discharge trough 16. The control mechanism includes a mounting frame 21 provided on the lower side of the vibration plate 13, and the bottom plate 17 is connected to the mounting frame 21 for sliding left and right, and a spring is provided in the mounting frame 21 to press on the bottom plate 17. The side of the mounting frame 21 equipped with the spring is also provided with an electromagnet 22 that can attract the bottom plate 17 so that the discharge trough 16 is facing the connecting groove 20.
[0037] When the electromagnet 22 is in a power-off state, the connecting groove 20 is misaligned with the discharge groove 16, and the plastic particles in the vibration tray 13 will not fall down. When the electromagnet 22 is energized, the bottom plate 17 will move to the right, and the connecting groove 20 will face the discharge groove 16. At this time, under the vibration of the oscillation motor 15, the plastic particles in the vibration tray 13 can fall evenly from each of the discharge grooves 16 to improve the dust collection effect of the No. 2 dust collection component 19.
[0038] In order to further improve the dust suction effect of the No. 2 dust suction component 19, the discharge trough 16 is distributed on the front and rear sides of the vibration motor 15, and a vibration cavity 14 for accommodating plastic particles is provided in the upper side of the vibration plate 13. A trapezoidal boss 23 is provided on the bottom surface of the vibration cavity 14. The boss 23 is located on the upper side of the vibration motor 15. The boss 23 extends left and right and is connected to the left and right sides of the vibration cavity 14. When the discharge trough 16 and the connecting groove 20 are no longer misaligned, the setting of the boss 23 ensures that as few plastic particles as possible remain in the vibration cavity 14.
[0039] In this embodiment, the second dust suction assembly 19 includes three second dust suction pipes 42 extending transversely and distributed front to back. The front and rear second dust suction pipes 42 are respectively located on the front and rear sides of the discharge chute 16, and the middle second dust suction pipe 42 is located below the oscillation motor 15.
[0040] The sides of the No. 2 dust suction pipe 42 located on the front and rear sides are close to each other and are provided with multiple No. 1 dust suction ports distributed left and right. The No. 2 dust suction pipe 42 located in the middle is provided with No. 2 dust suction ports distributed left and right on the front and rear sides.
[0041] The arrangement of the plurality of No. 2 dust suction pipes 42 can absorb dust to the maximum extent.
[0042] In addition, a feeding assembly is also included, which includes a storage bin 24 and a screw conveyor 25. The inlet of the screw conveyor 25 is connected to the discharge port in the storage bin 24, and the end of the screw conveyor 25 extends into the working chamber 12.
[0043] In order to enable preliminary dust removal of the plastic particles when they are in the screw conveyor 25, the screw conveyor 25 includes a cover body 26, a screw rod and a transfer motor for driving the screw rod to rotate. The vacuum cleaner is also connected to the cover body 26 through the No. 3 dust suction pipe 43.
[0044] A dust concentration sensor 27 is provided in the working chamber 12 .
[0045] Specific plastic particle dust removal process:
[0046] The transfer motor works intermittently to enable the plastic particles in the storage bin 24 to be transferred to the vibration chamber 14. During the transfer process of the plastic particles, the third dust suction pipe 43 performs preliminary dust removal. When the transfer motor is powered off, the third dust suction pipe 43 no longer performs the suction work.
[0047] After the transfer motor is powered off, the oscillation motor 15 is powered on and the No. 1 dust suction pipe 41 starts to suck air. At this time, the plastic particles in the vibration material chamber 14 can be oscillated and secondary dust removal can be performed.
[0048] When the dust concentration sensor 27 senses that the dust concentration in the working chamber 12 reaches below the threshold, the electromagnet 22 is energized and the No. 2 dust suction pipe 42 sucks air. At this time, the plastic particles in the shock material chamber 14 can fall evenly in each of the discharge troughs 16, and in this process can be dust-removed for the third time by the No. 2 suction pipe 42.
[0049] It should be noted that the suction ports of the No. 1 dust suction pipe 41, the No. 2 dust suction pipe 42 and the No. 3 dust suction pipe are all provided with filters to avoid the inhalation of plastic particles. The vibration material plate 13 is supported for installation and can vibrate.
[0050] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in this field within the scope of the present invention are included in the patent scope of the present invention.
Claims
1. A plastic particle dust removal device with multiple dust removal, comprising a dust removal box (11), characterized in that: An operating chamber (12) is provided in the dust removal box (11), a vibration plate (13) is provided in the operating chamber (12), and an oscillation motor (15) is provided on the bottom surface of the vibration plate (13); A discharge trough (16) is provided in the bottom surface of the vibration material tray (13), a bottom plate (17) for closing the discharge trough (16) is provided on the lower side surface of the vibration material tray (13), and a control mechanism for controlling the position of the bottom plate (17) is also provided. A discharge port is provided in the bottom surface of the working chamber (12); A first dust suction component (18) and a second dust suction component (19) are provided on the side of the working chamber (12), and the first dust suction component (18) and the second dust suction component (19) are respectively provided on the upper and lower sides of the vibration material tray (13), and further comprising a dust collector, and the dust collector is connected to the first dust suction component (18) and the second dust suction component (19) through a hose.
2. The plastic particle dust removal device with multiple dust removal according to claim 1, characterized in that: The discharge troughs (16) are arranged in a plurality of arrays, and the bottom plate (17) is provided with a plurality of connecting grooves (20) which are vertically penetrating and adapted to the size of the discharge troughs (16). The control mechanism includes a mounting frame (21) provided on the lower side of the vibration plate (13), the bottom plate (17) is connected to the mounting frame (21) by sliding left and right, and a spring is provided in the mounting frame (21) to press on the bottom plate (17), and an electromagnet (22) capable of attracting the bottom plate (17) is also provided on the side of the mounting frame (21) equipped with the spring so that the discharge trough (16) faces the connecting groove (20).
3. The plastic particle dust removal device with multiple dust removal according to claim 2, characterized in that: The discharge trough (16) is distributed on the front and rear sides of the vibration motor (15); a vibration cavity (14) is provided in the upper side of the vibration disc (13); a trapezoidal boss (23) is provided on the bottom surface of the vibration cavity (14); the boss (23) is located on the upper side of the vibration motor (15); the boss (23) extends left and right and is connected to the left and right sides of the vibration cavity (14).
4. The plastic particle dust removal device with multiple dust removal according to claim 3, characterized in that: The first dust suction component (18) includes a first dust suction pipe (41) installed on the side of the working chamber (12); The No. 2 dust suction component (19) includes three No. 2 dust suction pipes (42) extending transversely and distributed front to back, the No. 2 dust suction pipes (42) located at the front and rear are respectively located at the front and rear sides of the discharge chute (16), and the No. 2 dust suction pipe (42) located in the middle is located below the oscillation motor (15); A plurality of No. 1 dust suction ports distributed left and right are provided on the sides of the No. 2 dust suction pipe (42) located at the front and rear sides close to each other, and No. 2 dust suction ports distributed left and right are provided on the front and rear sides of the No. 2 dust suction pipe (42) located in the middle.
5. The plastic particle dust removal device with multiple dust removal according to claim 1, characterized in that: The invention also includes a feeding assembly, which includes a storage bin (24) and a screw conveyor (25), wherein the inlet of the screw conveyor (25) is connected to the discharge port in the storage bin (24), and the end of the screw conveyor (25) extends into the working chamber (12).
6. The plastic particle dust removal device with multiple dust removal according to claim 5, characterized in that: The screw conveyor (25) includes a cover body (26), a screw rod, and a transport motor for driving the screw rod to rotate. The vacuum cleaner is also connected to the cover body (26) through a No. 3 vacuum pipe (43).
7. The plastic particle dust removal device with multiple dust removal according to claim 1, characterized in that: A dust concentration sensor (27) is provided in the working chamber (12).
Citation Information
Patent Citations
Plastic modified particle processing vibration dust removal device
CN221622713U