Belt cleaning device of bucket elevator and bucket elevator

By designing a movable scraper cleaning device in the bucket lifter, the problem of friction between the scraper and the belt inner wall affecting the life of the belt inner wall is solved, and the effect of effectively cleaning and extending the service life of the belt is achieved.

CN223188306UActive Publication Date: 2025-08-05湖南兴怀新材料科技有限公司 +1
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Patent Information

Application Number
CN202422036608.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-05
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In the prior art, during the cleaning process of broken glass slag and glass ash attached to the inner wall of the bucket belt, the long-term friction between the scraper and the inner wall of the belt will affect the service life of the belt.

Method used

A belt cleaning device for a bucket elevator is designed. By providing a movable scraper on the base, the length direction of the scraper is parallel to the axial direction of the bucket elevator roller. The two ends of the scraper can be slidably connected to the base. Combined with the cooperation of the driving mechanism and the grooves and convex strips, the contact and separation between the scraper and the inner wall of the belt is achieved to avoid invalid friction.

Benefits of technology

It realizes effective cleaning of the inner wall of the belt, avoids ineffective friction between the scraper and the inner wall of the belt, extends the service life of the belt, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material conveying equipment, in particular to a belt cleaning device of a bucket elevator and the bucket elevator, and the belt cleaning device comprises two bases which are respectively mounted on two opposite inner walls of a shell of the bucket elevator; the cleaning mechanism comprises two scraping plates, the length direction of each scraping plate is parallel to the axial direction of a roller of the bucket elevator, and the two ends of each scraping plate are slidably connected to the two bases in the direction perpendicular to the length direction so that the two scraping plates can abut against the two opposite inner walls of a belt of the bucket elevator correspondingly; and glass residues on the inner walls of the two belts are removed. According to the belt cleaning device, the scraping plate is movably arranged on the base, the scraping plate and the inner wall of the belt can abut against each other and can be separated from each other, the effect of cleaning the inner wall of the belt is achieved, and meanwhile the problem that the service life of the belt is affected due to invalid friction between the scraping plate and the inner wall of the belt is solved.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of material conveying equipment, and in particular to a belt cleaning device for a bucket elevator and the bucket elevator. Background Art

[0002] During the production process of glass kilns, broken glass materials need to be transported through bucket elevators. During the transportation process, broken glass slag and glass dust will adhere to the belt of the bucket elevator, which will affect the service life of the belt. Therefore, a belt cleaning device is needed to clean the belt.

[0003] For example, the prior art proposes a belt conveyor cleaning device (CN 206485930 U) comprising a drive drum and a belt wrapped around the outside of the drive drum. The drive drum is rotatably mounted inside a collection hopper, and a slag hopper is fixed below the collection hopper. A belt conveyor cleaner is mounted inside the slag hopper. The belt conveyor cleaner includes a scraper mounted on the end of a bearing seat via a rotating shaft. The rotating shaft is fixedly connected to one end of a connecting rod, and the other end of the connecting rod is connected to a tensioning device that can move up and down. Compared with the prior art, this utility model has the following advantages: the adjustment mechanism is moved from below the drum to the outside of the collection hopper. When the polyurethane scraper needs to be adjusted, it can be operated from outside the collection hopper, which facilitates the operator's operation, improves work efficiency, and ensures operational safety.

[0004] During the operation of the bucket elevator, broken glass and glass dust will also adhere to the inner wall of the bucket elevator belt. Therefore, the scraper of the cleaning device needs to abut against the inner wall of the belt to scrape the belt to remove the broken glass and glass dust. However, if the scraper is always in contact with the belt during operation, the long-term friction between the scraper and the inner wall of the belt will also affect the life of the belt. Based on this, when the belt needs to be cleaned, the scraper can be abutted against the inner wall of the belt, and when the belt inner wall does not need to be cleaned, the scraper can be removed from the inner wall of the belt. That is, the scraper can be both in contact with the inner wall of the belt and removed from the inner wall of the belt. This is an issue that technicians in this field need to consider. Utility Model Content

[0005] A technical problem to be solved by the present disclosure is the above-mentioned problem of how to realize that the scraper can both abut against the inner wall of the belt and be moved away from the inner wall of the belt.

[0006] In order to solve the above technical problems, an embodiment of the present disclosure provides a belt cleaning device for a bucket elevator, comprising: a base, the base comprising two bases, the two bases being respectively mounted on two opposite inner walls of the bucket elevator shell; a cleaning mechanism, the cleaning mechanism comprising two scrapers, the length direction of the scrapers being parallel to the axial direction of the roller of the bucket elevator, and the two ends of each scraper being slidably connected to the two bases along a direction perpendicular to the length direction, so that the two scrapers can respectively abut against the two opposite inner walls of the bucket elevator belt to remove glass debris on the two inner walls of the belts.

[0007] In some embodiments, a groove is provided on the base in a vertical direction, and a convex strip is provided on the end of the scraper, and the convex strip is slidably provided in the groove.

[0008] In some embodiments, the belt cleaning device further includes a driving mechanism, which is disposed on the base and is used to drive the scraper to move in a vertical direction.

[0009] In some embodiments, the driving mechanism includes a cylinder, and a driving end of the cylinder is connected to the end of the scraper.

[0010] In some embodiments, the scraper includes a trough body and a scraping strip, the scraping strip is installed in the trough body, the convex strip is connected to the end of the trough body, and the scraping strip can abut against the inner wall of the belt.

[0011] In some embodiments, the scraper strip includes a mounting portion and a wedge portion, the mounting portion is disposed in the groove body, and the wedge portion is connected to the mounting portion and can abut against the inner wall of the belt.

[0012] In some embodiments, a detachable plug is provided on the end of the trough body, and the protruding strip is provided on the plug.

[0013] In some embodiments, the mounting portion is detachably disposed in the slot body.

[0014] On the other hand, an embodiment of the present disclosure provides a bucket elevator, including the above-mentioned belt cleaning device for the bucket elevator.

[0015] In some embodiments, the belt cleaning device includes a plurality of belt cleaning devices, and the plurality of belt cleaning devices are distributed in a vertical direction.

[0016] According to the above technical solution, the present disclosure provides a belt cleaning device for a bucket elevator and a bucket elevator, wherein the belt cleaning device is movably arranged on a base through a scraper, so that the scraper and the inner wall of the belt can both abut and separate, thereby playing the role of cleaning the inner wall of the belt while avoiding the problem of ineffective friction between the scraper and the inner wall of the belt affecting the belt life; the scraper can be used to slide stably on the base through the cooperation of the groove and the ridge; the movement of the scraper on the base is achieved through the driving mechanism; the movement of the scraper on the base is achieved through the groove body, the ridge and the groove, and the cleaning of the inner wall of the belt is achieved through the scraper; the friction between the scraper and the belt is increased by the sharp wedge, thereby improving the cleaning effect; and the disassembly and assembly of the scraper on the groove body is facilitated by the plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 is a plan view of a belt cleaning device according to an embodiment of the present disclosure;

[0019] Figure 2 yes Figure 1 AA cross-sectional view;

[0020] Figure 3 yes Figure 1 CC cross-sectional view;

[0021] Figure 4 yes Figure 1 E-node plan;

[0022] Figure 5 yes Figure 3 DD cross-sectional view;

[0023] Figure 6 This is an exploded view of the grooves and ridges of an embodiment of the present disclosure;

[0024] Figure 7 yes Figure 1 BB cross-sectional view;

[0025] Figure 8 It is an exploded view of the trough body and the scraper strip according to an embodiment of the present disclosure.

[0026] Description of reference numerals:

[0027] 1. Base; 2. Shell; 3. Scraper; 4. Roller; 5. Groove; 6. Raised strip; 7. Driving mechanism; 8. Cylinder; 9. Trough; 10. Scraper; 11. Mounting part; 12. Wedge part; 13. Plug; 14. Belt; X, length direction; Y, vertical direction; Z, vertical direction. DETAILED DESCRIPTION

[0028] The following embodiments of the present disclosure are further described in detail with reference to the accompanying drawings and examples. The detailed description of the following examples and the accompanying drawings are intended to illustrate the principles of the present disclosure, but are not intended to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but rather includes all technical solutions within the scope of the claims.

[0029] The present disclosure provides these embodiments in order to make this disclosure thorough and complete, and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as merely exemplary, and not as limiting.

[0030] It should be noted that, in the description of this disclosure, unless otherwise specified, "plurality" means greater than or equal to two; terms such as "upper," "lower," "left," "right," "inner," and "outer" indicating directions or positional relationships are intended solely to facilitate and simplify the description of this disclosure, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0031] In addition, the terms "first," "second," and similar terms used in this disclosure do not denote any order, quantity, or importance, but are merely used to distinguish different parts. "Perpendicular" does not mean perpendicular in the strict sense, but rather means within the tolerance range. "Parallel" does not mean parallel in the strict sense, but rather means within the tolerance range. "Include" or "comprising" and similar terms mean that the elements preceding the term include the elements listed after the term, and do not exclude the possibility of also including other elements.

[0032] It should also be noted that, in the description of this disclosure, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this disclosure depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intervening device between the specific device and the first or second device.

[0033] All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, common dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and should not be interpreted in an idealized or highly formal sense, unless explicitly defined as such herein.

[0034] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0035] As mentioned in the background art above, broken glass and glass dust can adhere to the inner wall of a bucket elevator belt. Therefore, a cleaning device requires a scraper to abut against the inner wall of the belt to remove the broken glass and glass dust. However, if the scraper is constantly in contact with the belt during operation, the long-term friction between the scraper and the inner wall of the belt can also affect the life of the belt. Therefore, it is necessary for those skilled in the art to consider the need to abut the inner wall of the belt when cleaning is required and to remove the scraper from the inner wall when cleaning is not required. Therefore, the inventors of this application provide a bucket elevator belt cleaning device and a bucket elevator in one or more embodiments. The belt cleaning device includes a scraper movably disposed on a base, enabling the scraper to abut and separate from the inner wall of the belt. This allows the scraper to clean the inner wall of the belt while avoiding the problem of ineffective friction between the scraper and the inner wall that affects the belt life. This solves one or more problems in the prior art.

[0036] In view of the above-mentioned technical problems, the utility model provides a belt cleaning device for a bucket elevator, such as Figure 1 and Figure 2As shown, it includes: a base 1, which includes two bases 1, and the two bases 1 are respectively mounted on two opposite inner walls of the bucket elevator shell 2; a cleaning mechanism, which includes two scrapers 3, and the length direction X of the scrapers 3 is parallel to the axial direction of the roller 4 of the bucket elevator. The two ends of each scraper 3 are slidably connected to the two bases 1 along the perpendicular direction Y of the length direction X, so that the two scrapers 3 can respectively abut on the two opposite inner walls of the bucket elevator belt 14 to remove the glass debris on the inner walls of the two belts 14.

[0037] Specifically, when broken glass and glass dust adhere to the inner wall of the bucket elevator belt 14, the two scrapers 3 move in opposite directions on the base 1 so that the two scrapers 3 respectively abut the two opposite inner walls of the belt 14. During operation, driven by the bucket elevator rollers 4, the belt 14 rotates around the two rollers 4, causing the scrapers 3 abutting the inner wall of the belt 14 to slide against the inner wall of the belt 14, thereby scraping off the broken glass and glass dust on the inner wall of the belt 14. When cleaning is completed, the two scrapers 3 move relative to each other on the base 1, thereby removing the scrapers 3 from the inner wall of the belt 14, avoiding the problem of ineffective friction between the scrapers 3 and the inner wall of the belt 14 and shortening the life of the belt 14. Furthermore, the control system can be used to periodically abut the scrapers 3 against the inner wall of the belt 14 for a fixed period of time, thereby achieving automatic cleaning and improving work efficiency.

[0038] Compared with the prior art, the bucket elevator belt cleaning device and bucket elevator of the present application are movably arranged on the base 1 through the scraper 3, so that the scraper 3 and the inner wall of the belt 14 can both abut and separate, which plays a role in cleaning the inner wall of the belt 14 while avoiding the problem of ineffective friction between the scraper 3 and the inner wall of the belt 14 affecting the belt life.

[0039] In some embodiments, as Figure 2 、 Figure 3 、 Figure 5 and Figure 6 As shown, a groove 5 is formed on the base 1 along the vertical direction Y, and a protrusion 6 is provided on the end of the scraper 3. The protrusion 6 is slidably disposed in the groove 5. The cooperation between the groove 5 and the protrusion 6 allows the scraper 3 to slide stably on the base 1. Furthermore, a stop bar can be provided at the end of the groove 5 to prevent the scraper 3 from sliding off the end of the groove 5. Specifically, the groove 5 can be a T-slot, and the protrusion 6 can be a T-block. The T-block cooperates with the T-slot to ensure that the protrusion 6 slides in the groove 5 while preventing the protrusion 6 from falling off the groove 5.

[0040] In some embodiments, as Figure 1 and Figure 3As shown, the belt cleaning device further includes a drive mechanism 7, which is disposed on the base 1 and is used to drive the scraper 3 to move in the vertical direction Y. The drive mechanism 7 drives the scraper 3 to move on the base 1. Specifically, the drive mechanism 7 is connected to a control system, which manually or automatically instructs the drive mechanism 7 to operate.

[0041] In some embodiments, as Figure 1 and Figure 3 As shown, the drive mechanism 7 includes a cylinder 8, the driving end of which is connected to the end of the scraper 3. The cylinder 8 realizes the driving function of the drive mechanism 7. At the same time, the cylinder 8 also has a locking function. When the scraper 3 moves into position on the base 1, the cylinder 8 can lock the scraper 3 in the working position or the non-working position.

[0042] In some embodiments, as Figure 4 、 Figure 7 and Figure 8 As shown, the scraper 3 includes a trough body 9 and a scraping strip 10. The scraping strip 10 is installed in the trough body 9. The protrusion 6 is connected to the end of the trough body 9. The scraping strip 10 can abut the inner wall of the belt 14. The movement of the scraper 3 on the base 1 is achieved by the trough body 9, the protrusion 6 and the groove 5, and the cleaning of the inner wall of the belt 14 is achieved by the scraping strip 10. Specifically, the connection method between the protrusion 6 and the end of the trough body 9 is not limited. It can be integrally formed or bolted. Furthermore, the scraping strip 10 can be made of a hard elastomer, which can not only achieve the scraping of the inner wall of the belt 14, but also avoid damaging the belt 14 during the scraping process. For example, the scraping strip 10 can be made of hard rubber.

[0043] In some embodiments, as Figure 7 and Figure 8 As shown, the scraper strip 10 includes a mounting portion 11 and a wedge portion 12. The mounting portion 11 is disposed within the trough 9. The wedge portion 12 is connected to the mounting portion 11 and can abut the inner wall of the belt 14. The mounting portion 11 connects the scraper strip 10 to the trough 9. Specifically, the trough 9 has a T-shaped cross-section, and the mounting portion 11 is snapped into the T-shaped trough 9. The large-diameter end of the wedge portion 12 is connected to the mounting portion 11, and its sharp end extends into the trough 9 to abut the inner wall of the belt 14. Furthermore, the wedge portion 12 increases the friction between the scraper strip 10 and the belt 14, thereby improving the cleaning effect.

[0044] In some embodiments, as Figure 4-6 As shown, a removable plug 13 is provided at the end of the trough body 9, and the protrusion 6 is mounted on the plug 13. Providing a removable plug 13 at the end of the trough body 9 facilitates the installation of the scraper strip 10 on the trough body 9. Specifically, the mounting portion 11 at one end of the scraper strip 10 is inserted into the trough through the opening at one end of the trough body 9. After the mounting portion 11 is fully inserted into the trough body 9, the plug 13 is then installed on the end of the trough body 9.

[0045] In some embodiments, the mounting portion 11 is detachably disposed in the tank body 9. The mounting portion 11 is detachably connected to the tank body 9, which facilitates replacement of the scraper strip 10.

[0046] The utility model also provides a bucket elevator, comprising the belt cleaning device of the bucket elevator.

[0047] In some embodiments, the belt cleaning device includes multiple belt cleaning devices, and the multiple belt cleaning devices are distributed along the vertical direction Z. The multiple belt cleaning devices further improve the cleaning effect of the inner wall of the belt 14.

[0048] In summary, compared with the prior art, the present disclosure provides a belt cleaning device for a bucket elevator and a bucket elevator, wherein the belt cleaning device is movably arranged on the base 1 by the scraper 3, so that the scraper 3 and the inner wall of the belt 14 can both abut and separate, thereby playing the role of cleaning the inner wall of the belt 14 while avoiding the problem of ineffective friction between the scraper 3 and the inner wall of the belt 14 affecting the belt life; the scraper 3 can be used to slide stably on the base 1 through the cooperation of the groove 5 and the ridge 6; the movement of the scraper 3 on the base 1 is achieved by the driving mechanism 7; the movement of the scraper 3 on the base 1 is achieved by the groove body 9, the ridge 6 and the groove 5, and the cleaning of the inner wall of the belt 14 is achieved by the scraper 10; the friction between the scraper 10 and the belt 14 is increased by the sharp wedge, thereby improving the cleaning effect; and the disassembly and assembly of the scraper 10 on the groove body 9 is facilitated by the plug 13.

[0049] Thus far, various embodiments of the present disclosure have been described in detail. To avoid obscuring the concept of the present disclosure, some details known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.

[0050] Although some specific embodiments of the present disclosure have been described in detail through examples, those skilled in the art will understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present disclosure. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced with equivalents without departing from the scope and spirit of the present disclosure. In particular, as long as there are no structural conflicts, the various technical features mentioned in the various embodiments may be combined in any manner.

Claims

1. A belt cleaning device for a bucket elevator, characterized in that: include: A base (1), the base (1) comprising two bases, the two bases (1) being respectively mounted on two opposite inner walls of a bucket elevator housing (2); and A cleaning mechanism, comprising two scrapers (3), wherein the length direction (X) of the scrapers (3) is parallel to the axial direction of the roller (4) of the bucket elevator, and the two ends of each scraper (3) are slidably connected to the two bases (1) along a direction (Y) perpendicular to the length direction (X), so that the two scrapers (3) can respectively abut against two opposite inner walls of the belt (14) of the bucket elevator to remove glass slag on the two inner walls.

2. The belt cleaning device of the bucket elevator according to claim 1, characterized in that: A groove (5) is provided on the base (1) along the vertical direction (Y), and a convex strip (6) is provided on the end of the scraper (3), and the convex strip (6) is slidably arranged in the groove (5).

3. The belt cleaning device of the bucket elevator according to claim 1, characterized in that: The belt cleaning device further comprises a driving mechanism (7), wherein the driving mechanism (7) is arranged on the base (1) and is used for driving the scraper (3) to move along the vertical direction (Y).

4. The belt cleaning device of the bucket elevator according to claim 3, characterized in that: The driving mechanism (7) comprises a cylinder (8), and the driving end of the cylinder (8) is connected to the end of the scraper (3).

5. The belt cleaning device of the bucket elevator according to claim 2, characterized in that: The scraper (3) comprises a trough body (9) and a scraper strip (10), wherein the scraper strip (10) is installed in the trough body (9), the convex strip (6) is connected to the end of the trough body (9), and the scraper strip (10) can abut against the inner wall of the belt (14).

6. The belt cleaning device of the bucket elevator according to claim 5, characterized in that: The scraper strip (10) comprises a mounting portion (11) and a wedge portion (12), wherein the mounting portion (11) is arranged in the trough body (9), and the wedge portion (12) is connected to the mounting portion (11) and can abut against the inner wall of the belt (14).

7. The belt cleaning device of the bucket elevator according to claim 6, characterized in that: A detachable plug (13) is provided on the end of the trough body (9), and the convex strip (6) is provided on the plug (13).

8. The belt cleaning device of the bucket elevator according to claim 7, characterized in that: The mounting portion (11) is detachably arranged in the trough body (9).

9. A bucket elevator, characterized in that: A belt cleaning device for a bucket elevator comprising the device according to any one of claims 1 to 8.

10. The bucket elevator according to claim 9, characterized in that: The belt cleaning devices include a plurality of belt cleaning devices, and the plurality of belt cleaning devices are distributed along the vertical direction (Z).

Citation Information

Patent Citations

  • Belt conveyor cleaning device

    CN206485930U