Roller cleaning device of belt conveyor

By designing the roller cleaning device of the tape conveyor, the cleaning sheet pressure is adjusted using fixed brackets, support rods and counterweight components, the material cleaning problem on the surface of the drum is solved, and efficient cleaning of the drum and the protection of the conveyor belt is achieved.

CN223188312UActive Publication Date: 2025-08-05JIANGSU SAITE MINING ENG TECH CO LTD
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Patent Information

Application Number
CN202422208434.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-08-05
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

Materials attached to the surface of the roller of the tape conveyor will tear and pull the belt surface glue, resulting in wear and damage, making it difficult to effectively clean the existing technology.

Method used

A tape conveyor drum cleaning device is designed, including a fixing bracket, a support rod, a fixing frame and a cleaning sheet. The pressure of the cleaning sheet is adjusted through the counterweight assembly to ensure that the cleaning sheet remains in contact with the outer peripheral wall of the drum, and the pressure is adjusted through the lever to achieve the best cleaning effect.

Benefits of technology

It effectively avoids tearing and wear of the materials on the surface of the roller, ensures the service life of the conveyor belt, and achieves an efficient cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller cleaning device of a belt conveyor. The roller cleaning device comprises a fixed support; the middle part of the supporting rod is rotatably mounted on the fixed bracket; the fixing frame is rotatably mounted at one end of the supporting rod; the cleaning sheet is installed on the fixing frame, and the end portion of the free end of the cleaning sheet abuts against the peripheral wall of a roller of the rubber belt conveyor; the balance weight assembly is hung at the other end of the supporting rod and used for adjusting the balance weight of the balance weight assembly, and the pressure, acting on the peripheral wall of the roller of the rubber belt conveyor, of the cleaning piece is adjusted through the lever effect of the supporting rod. According to the cleaning device for the roller of the rubber belt conveyor, the fixing frame is rotatably installed at one end of the supporting rod, in the cleaning process of the cleaning piece, the cleaning piece can be always in abutting contact with the peripheral wall of the roller of the rubber belt conveyor, and the cleaning effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of mining equipment, in particular to a roller cleaning device for a belt conveyor. Background Art

[0002] Belt conveyors are the ideal, efficient, and continuous transport equipment for coal mines. Compared to other transport equipment (such as locomotives), they offer advantages such as long conveying distances, large transport volumes, and continuous transport. They are also reliable and easily automated and centrally controlled. Especially for high-yield and high-efficiency mines, belt conveyors have become a key component of mechatronic coal mining technology and equipment. Belt conveyors are widely used in coal mining enterprises, including underground mine tunnels, surface transportation systems, open pits, and beneficiation plants.

[0003] During the conveying process of a belt conveyor, if the material adheres to the roller surface, it will tear and roughen the conveyor belt surface adhesive, accelerating the wear and damage of the conveyor belt. Therefore, the utility model aims to solve the problem of cleaning the material adhered to the roller surface and avoid wear and damage to the conveyor belt. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a belt conveyor roller cleaning device, which specifically adopts the following technical solutions:

[0005] A belt conveyor roller cleaning device, comprising:

[0006] Fixed bracket;

[0007] A support rod, the middle portion of which is rotatably mounted on the fixed bracket;

[0008] a fixing frame rotatably mounted on one end of the support rod;

[0009] A cleaning sheet is mounted on the fixing frame, wherein the free end of the cleaning sheet abuts against the outer peripheral wall of the belt conveyor roller;

[0010] The counterweight assembly is hung on the other end of the support rod, and the counterweight weight of the counterweight assembly is adjusted to adjust the pressure of the cleaning sheet on the outer peripheral wall of the belt conveyor roller through the lever action of the support rod.

[0011] As an optional embodiment of the present invention, the cleaning sheet includes an upper cleaning sheet installed at the upper end of the fixing frame and a lower cleaning sheet installed at the lower end of the fixing frame, and the upper cleaning sheet and the lower cleaning sheet are symmetrically arranged in an upper and lower manner.

[0012] As an optional implementation manner of the present invention, the upper cleaning sheet and the lower cleaning sheet are respectively arranged along the radial direction of the belt conveyor roller.

[0013] As an optional embodiment of the present invention, the fixed frame includes a fixed block, an upper rotating block and a lower rotating block, the upper rotating block is rotatably mounted on the upper end of the fixed block, the lower rotating block is rotatably mounted on the lower end of the fixed block, the upper cleaning sheet is mounted on the upper rotating block, and the lower cleaning sheet is mounted on the lower rotating block. By adjusting the angle of the upper rotating block relative to the fixed block, the upper cleaning sheet is arranged along the radial direction of the belt conveyor roller, and by adjusting the angle of the lower rotating block relative to the fixed block, the lower cleaning sheet is arranged along the radial direction of the belt conveyor roller.

[0014] As an optional embodiment of the present invention, a belt conveyor roller cleaning device of the present invention includes a locking nut, and the locking nut is used to lock the upper rotating block and the lower rotating block after adjusting them to a target angle.

[0015] As an optional embodiment of the present invention, the upper cleaning piece is installed on the upper rotating block with adjustable radial displacement along the radial direction of the belt conveyor roller, and the lower cleaning piece is installed on the lower rotating block with adjustable radial displacement along the radial direction of the belt conveyor roller.

[0016] As an optional embodiment of the present invention, the upper cleaning piece and the lower cleaning piece are respectively provided with a rack, and the upper rotating block and the lower rotating block are respectively installed with adjustment gears that mesh with the racks on the upper cleaning piece and the lower cleaning piece for transmission. By rotating the adjustment gears, the upper cleaning piece and the lower cleaning piece are driven to adjust the radial displacement along the radial direction of the belt conveyor roller.

[0017] As an optional embodiment of the present invention, a first pressure sensor is installed on the upper side wall of the upper cleaning sheet, and a second pressure sensor is installed on the lower side wall of the lower cleaning sheet.

[0018] As an optional embodiment of the present invention, a freely rotatable roller is provided at the free end of the cleaning sheet, and the roller is in rolling contact with the outer peripheral wall of the belt conveyor roller.

[0019] As an optional embodiment of the present invention, the counterweight assembly includes a counterweight hanger, a counterweight base plate and a counterweight block. The upper end of the counterweight hanger is rotatably connected to the other end of the support rod, and the lower end of the counterweight hanger is fixedly connected to the counterweight base plate. The counterweight block is placed on the counterweight base plate. The counterweight weight is adjusted by adjusting the weight specifications and / or quantity of the counterweight blocks placed on the counterweight base plate.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The utility model provides a belt conveyor roller cleaning device, wherein a fixed frame is rotatably mounted on one end of the support rod. In this way, during the cleaning process, the cleaning blade can always maintain abutting contact with the outer peripheral wall of the belt conveyor roller, ensuring the cleaning effect. Moreover, when multiple cleaning blades are installed on the fixed frame, the force exerted by the multiple cleaning blades on the belt conveyor roller can be kept horizontal. In addition, the utility model adjusts the counterweight weight of the counterweight assembly and adjusts the pressure exerted by the cleaning blade on the outer peripheral wall of the belt conveyor roller through the leverage of the support rod, ensuring the best cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of a belt conveyor roller cleaning device according to an embodiment of the present invention (Implementation Method 1);

[0023] Figure 2 A schematic structural diagram of a belt conveyor roller cleaning device according to an embodiment of the present utility model (Implementation Method 2);

[0024] Figure 3 Schematic diagram of the assembly between the fixing frame and the cleaning sheet of a belt conveyor roller cleaning device according to the present utility model (Implementation Method 1);

[0025] Figure 4 A schematic diagram of the assembly between a fixing frame and a cleaning sheet of a belt conveyor roller cleaning device according to an embodiment of the present utility model (Implementation Method 2). DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0027] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0030] In the description of this utility model, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the utility model product is typically placed when in use, or the orientations or positional relationships commonly understood by those skilled in the art. Such terms are intended solely to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" and the like are used solely for distinction and description and should not be construed as indicating or implying relative importance.

[0031] See also Figure 1 and Figure 2 As shown, a belt conveyor roller cleaning device of this embodiment includes:

[0032] Fixed bracket 7;

[0033] A support rod 6, the middle portion of which is rotatably mounted on the fixed bracket 7;

[0034] A fixing frame 3 is rotatably mounted on one end of the support rod 6;

[0035] Cleaning pieces (2, 5) are mounted on the fixing frame 3, and the free ends of the cleaning pieces (2, 5) abut against the outer peripheral wall of the belt conveyor roller 1;

[0036] The counterweight assembly is hung on the other end of the support rod 6, and the counterweight weight of the counterweight assembly is adjusted, and the pressure of the cleaning sheet (2, 5) on the outer peripheral wall of the belt conveyor roller 1 is adjusted through the lever action of the support rod 6.

[0037] In the present embodiment, a belt conveyor roller cleaning device is provided, wherein a fixed frame 3 is rotatably mounted on one end of the support rod 6, so that during the cleaning process, the cleaning blades (2, 5) can always maintain contact with the outer peripheral wall of the belt conveyor roller 1, thereby ensuring a cleaning effect. Moreover, when multiple cleaning blades are mounted on the fixed frame 3, it is possible to ensure that the forces exerted by the multiple cleaning blades on the belt conveyor roller 1 remain horizontal. In addition, by adjusting the counterweight weight of the counterweight assembly, the present embodiment adjusts the pressure exerted by the cleaning blades (2, 5) on the outer peripheral wall of the belt conveyor roller 1 through the lever action of the support rod 6, thereby ensuring that an optimal cleaning effect is achieved.

[0038] As an optional embodiment of this embodiment, the cleaning sheet of this embodiment includes an upper cleaning sheet 2 mounted on the upper end of the fixing frame 3 and a lower cleaning sheet 5 mounted on the lower end of the fixing frame 3. The upper cleaning sheet 2 and the lower cleaning sheet 5 are symmetrically arranged in a vertical direction. In this way, the upper cleaning sheet 2 and the lower cleaning sheet 5 cooperate to achieve better cleaning.

[0039] Further, the upper cleaning sheet 2 and the lower cleaning sheet 5 described in the present embodiment are respectively arranged along the radial direction of the belt conveyor roller 1. Like this, it is possible to ensure that the upper cleaning sheet 2 and the lower cleaning sheet 5 achieve the best cleaning effect.

[0040] As an optional implementation of this embodiment, see Figure 4 As shown, the fixed frame 3 of this embodiment includes a fixed block 301, an upper rotating block 302 and a lower rotating block 303. The upper rotating block 302 is rotatably mounted on the upper end of the fixed block 301, and the lower rotating block 303 is rotatably mounted on the lower end of the fixed block 301. The upper cleaning sheet 2 is mounted on the upper rotating block 302, and the lower cleaning sheet 5 is mounted on the lower rotating block 303. By adjusting the angle of the upper rotating block 302 relative to the fixed block 301, the upper cleaning sheet 2 is arranged along the radial direction of the belt conveyor roller 1. By adjusting the angle of the lower rotating block 303 relative to the fixed block 301, the lower cleaning sheet 5 is arranged along the radial direction of the belt conveyor roller 1. In this way, this embodiment can achieve the radial arrangement of the upper cleaning sheet 2 and the lower cleaning sheet 5 along the belt conveyor roller 1 by adjusting the upper rotating block 302 and the lower rotating block 303.

[0041] Furthermore, a belt conveyor roller cleaning device of this embodiment includes a locking nut, which is used to lock the upper rotating block 302 and the lower rotating block 303 after adjusting them to a target angle.

[0042] As an optional implementation of this embodiment, see Figure 4 As shown, the upper cleaning blade 2 of this embodiment is mounted on the upper rotating block 302 with adjustable radial displacement along the radial direction of the belt conveyor roller 1, and the lower cleaning blade 5 is mounted on the lower rotating block 303 with adjustable radial displacement along the radial direction of the belt conveyor roller 1. In this way, by adjusting the radial displacement of the upper cleaning blade 2 and the lower cleaning blade 5, it is ensured that the upper cleaning blade 2 and the lower cleaning blade 5 are in contact with the outer peripheral wall of the belt conveyor roller 1, thereby meeting the cleaning requirements of belt conveyor rollers 1 of various sizes.

[0043] Specifically, in this embodiment, the upper cleaning blade 2 and the lower cleaning blade 5 are each provided with a rack 14. Adjustment gears 15 are mounted on the upper rotating block 302 and the lower rotating block 303, respectively, and mesh with the racks 14 on the upper cleaning blade 2 and the lower cleaning blade 5. Rotation of the adjustment gears 15 drives the upper cleaning blade 2 and the lower cleaning blade 5 to adjust their radial displacement along the radial direction of the belt conveyor roller 1. Furthermore, a swingable gear stop is provided to engage with the adjustment gear 15 after adjustment is completed, thereby maintaining the adjustment gear 15 in a locked state.

[0044] As an optional embodiment of this embodiment, a first pressure sensor 13 is installed on the upper side wall of the upper cleaning blade 2, and a second pressure sensor 16 is installed on the lower side wall of the lower cleaning blade 5. In this embodiment, the pressure detection values of the first pressure sensor 13 and the second pressure sensor 16 can be used to determine whether the cleaning status is normal. When the pressure detection value of the first pressure sensor 13 or the second pressure sensor 16 is greater than a preset maximum threshold, there is a problem with the current cleaning condition and the machine needs to be shut down for maintenance.

[0045] As an optional implementation of this embodiment, see Figure 2 As shown, the free ends of the cleaning sheets (2, 5) of this embodiment are provided with freely rotatable rollers 12, and the rollers 12 are in rolling contact with the outer peripheral wall of the belt conveyor roller 1. In this way, the free ends of the cleaning sheets (2, 5) are in contact with the outer peripheral wall of the belt conveyor roller 1 with little friction, thereby avoiding wear.

[0046] As an optional implementation of this embodiment, see Figure 1 or Figure 2 As shown, the counterweight assembly of this embodiment includes a counterweight hanger 8, a counterweight base plate 11 and a counterweight block 10. The upper end of the counterweight hanger 8 is rotatably connected to the other end of the support rod 6, and the lower end of the counterweight hanger 8 is fixedly connected to the counterweight base plate 11. The counterweight block 10 is placed on the counterweight base plate 11. The counterweight weight is adjusted by adjusting the weight specifications and / or quantity of the counterweight blocks 10 placed on the counterweight base plate 11.

[0047] In this embodiment, the counterweight suspension rod 8 and the counterweight base plate 11 are fixedly connected by a fastening nut 9 .

[0048] In this embodiment, the fixing frame 3 and the support rod 6 are rotatably connected via a rotating shaft 4 .

[0049] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.

Claims

1. A belt conveyor roller cleaning device, characterized in that: include: Fixed bracket; A support rod, the middle portion of which is rotatably mounted on the fixed bracket; a fixing frame rotatably mounted on one end of the support rod; A cleaning sheet is mounted on the fixing frame, wherein the free end of the cleaning sheet abuts against the outer peripheral wall of the belt conveyor roller; The counterweight assembly is hung on the other end of the support rod, and the counterweight weight of the counterweight assembly is adjusted to adjust the pressure of the cleaning sheet on the outer peripheral wall of the belt conveyor roller through the lever action of the support rod.

2. A belt conveyor roller cleaning device according to claim 1, characterized in that: The cleaning sheet comprises an upper cleaning sheet mounted on the upper end of the fixing frame and a lower cleaning sheet mounted on the lower end of the fixing frame, and the upper cleaning sheet and the lower cleaning sheet are symmetrically arranged in a vertical direction.

3. A belt conveyor roller cleaning device according to claim 2, characterized in that: The upper cleaning piece and the lower cleaning piece are respectively arranged along the radial direction of the belt conveyor roller.

4. A belt conveyor roller cleaning device according to claim 3, characterized in that: The fixed frame includes a fixed block, an upper rotating block and a lower rotating block, the upper rotating block is rotatably mounted on the upper end of the fixed block, the lower rotating block is rotatably mounted on the lower end of the fixed block, the upper cleaning sheet is mounted on the upper rotating block, and the lower cleaning sheet is mounted on the lower rotating block. By adjusting the angle of the upper rotating block relative to the fixed block, the upper cleaning sheet is arranged along the radial direction of the belt conveyor roller, and by adjusting the angle of the lower rotating block relative to the fixed block, the lower cleaning sheet is arranged along the radial direction of the belt conveyor roller.

5. The belt conveyor roller cleaning device according to claim 4, characterized in that: It includes a locking nut, which is used to lock the upper rotating block and the lower rotating block after adjusting them to a target angle.

6. The belt conveyor roller cleaning device according to claim 4, characterized in that: The upper cleaning piece is installed on the upper rotating block with adjustable radial displacement along the radial direction of the belt conveyor roller, and the lower cleaning piece is installed on the lower rotating block with adjustable radial displacement along the radial direction of the belt conveyor roller.

7. The belt conveyor roller cleaning device according to claim 6, characterized in that: The upper cleaning piece and the lower cleaning piece are respectively provided with a rack, and the upper rotating block and the lower rotating block are respectively installed with adjustment gears that mesh with the racks on the upper cleaning piece and the lower cleaning piece for transmission. By rotating the adjustment gears, the upper cleaning piece and the lower cleaning piece are driven to adjust the radial displacement along the radial direction of the belt conveyor roller.

8. The belt conveyor roller cleaning device according to claim 2, characterized in that: A first pressure sensor is installed on the upper side wall of the upper cleaning sheet, and a second pressure sensor is installed on the lower side wall of the lower cleaning sheet.

9. The belt conveyor roller cleaning device according to claim 1, characterized in that: A freely rotatable roller is provided at the free end of the cleaning sheet, and the roller is in rolling contact with the outer peripheral wall of the belt conveyor roller.

10. The belt conveyor roller cleaning device according to claim 1, characterized in that: The counterweight assembly includes a counterweight hanger, a counterweight base plate and a counterweight block. The upper end of the counterweight hanger is rotatably connected to the other end of the support rod, and the lower end of the counterweight hanger is fixedly connected to the counterweight base plate. The counterweight block is placed on the counterweight base plate. The counterweight weight is adjusted by adjusting the weight specifications and / or quantity of the counterweight blocks placed on the counterweight base plate.