Detection equipment

Abstract

The utility model provides detection equipment which comprises a support and a backlight mechanism arranged on the support, a conveying supporting mechanism is arranged on the front side of the backlight mechanism, a crimping mechanism is arranged on the front side of the conveying supporting mechanism, and a to-be-detected product placing area is formed between the conveying supporting mechanism and the crimping mechanism. According to the utility model, when a product is detected, the operation convenience of workers can be improved by inclining the equipment, meanwhile, the conveying stability of the product in the inclining process can be well ensured by the conveying supporting mechanism, and the overall production efficiency and stability of the equipment are improved.

Description

Technical Field

[0001] The utility model belongs to the field of glass processing, and particularly relates to a detection device. Background Art

[0002] Conductive film glass is a high-performance material made by depositing silicon dioxide (SiO2) and indium tin oxide (ITO) thin films using magnetron sputtering technology on a soda-lime or borosilicate glass substrate. As a high-quality transparent conductive material, ITO exhibits a wide bandgap, high light transmittance in the visible spectrum, and low resistivity. These unique properties make ITO widely used in flat-panel displays, solar cells, special-function window coatings, and other optoelectronic devices.

[0003] Ensuring the conductivity of conductive film glass is crucial during its production process, and specialized equipment is often required to test its performance to ensure production yield. Currently, the testing equipment commonly used in the market mostly operates on a horizontal conveyor. While this method can accomplish basic testing tasks, it suffers from inconvenience, a single operating method, and low production efficiency, limiting the optimization and upgrade of the overall production line.

[0004] Therefore, in order to improve the convenience of operation and improve production efficiency, it is urgent to design a detection equipment that can facilitate personnel operation and improve production efficiency. Utility Model Content

[0005] In view of all or part of the deficiencies of the prior art described above, the purpose of the present invention is to provide a detection device that can tilt the device during product testing while ensuring the stability of the product during transportation, thereby improving operational convenience and production efficiency, and thereby improving the efficiency of the entire production line.

[0006] In order to achieve the purpose of the above utility model, the utility model provides the following technical solutions:

[0007] A testing device includes a bracket and a backlight mechanism mounted on the bracket. A conveyor support mechanism is located in front of the backlight mechanism, and a crimping mechanism is located in front of the conveyor support mechanism. A product placement area is formed between the conveyor support mechanism and the crimping mechanism. This design allows the entire device to be tilted, improving operator convenience and thus increasing work efficiency.

[0008] The backlight mechanism includes a light source and a controller for controlling the light source's brightness. The light source is positioned in front of the controller. When inspecting products with strong light penetration, the backlight mechanism can control the light source's brightness through the controller. Light from the light source passes through the product, improving contrast, making it easier to detect defects and enhancing inspection accuracy.

[0009] The conveyor support mechanism is frame-shaped, with at least two guide assemblies mounted on one side. These guide assemblies are provided with guide slots, forming a delivery port for products to be inspected. At least one incoming material detection assembly is located at this delivery port. When the incoming material detection assembly senses a product, the entire conveyor support mechanism begins to operate. The guide assembly controls the incoming product angle; if the angle doesn't match, the product cannot enter the inspection equipment.

[0010] A conveying structure and an anti-tilt structure are installed parallel to the two side frames perpendicular to the frame where the product delivery port is located. The anti-tilt structure includes at least one anti-tilt clamping component and at least one anti-tilt detection component. The anti-tilt structure is used to prevent products from tipping over during conveyance, thereby improving detection accuracy and safety.

[0011] The conveying structure includes two conveying wheels arranged on the same horizontal line, with a tensioned conveyor belt and a conveyor belt support member between the conveyor wheels. A power assembly is also installed on the frame of the conveyor support mechanism to provide power to the conveyor wheels. The conveying structure is used to provide conveying power for product movement, delivering products to their designated locations and improving conveying efficiency.

[0012] The conveying support mechanism is further provided with a plurality of back support assemblies, the plane formed by the back support assemblies being no higher than the plane formed by the guide grooves. The addition of the back support assemblies improves the stability of the conveying process and thus also improves the stability of the entire device.

[0013] The product delivery port and the product placement area form a conveying channel for the products to be inspected. At least one deceleration detection component is located at the rear of the conveying channel. At least two positioning components are located at the end of the conveying channel. At least one in-place detection component is located between the positioning components. The positioning and in-place detection components are located after the deceleration detection component. The deceleration detection component is used to send a signal to the power component when the product is about to be delivered to its designated location, thereby decelerating the device and preventing damage to the product. The in-place detection and positioning components are used to secure the product after delivery, improving the stability of the device.

[0014] The crimping mechanism includes an X-direction sliding linear rail and at least one Z-direction crimping group, and the Z-direction crimping group is clamped and fixed to the X-direction sliding linear rail through an X-direction positioning assembly.

[0015] The Z-direction crimping group includes a Z-direction sliding linear rail and a Z-direction positioning component arranged parallel to the Z-direction sliding linear rail.

[0016] The Z-direction crimping group also features a crimping assembly that can slide and adjust its position on a Z-direction sliding rail. The combination of X- and Z-directions allows for precise positioning of product crimping, and through the Z-direction force, ensures even pressure distribution across the product surface. Adjustment in the X-direction helps adjust the Z-direction position for a perfect fit with the product surface, preventing damage due to excessive localized pressure. Furthermore, the combined X- and Z-direction crimping allows for flexible adjustments based on product size and shape, enhancing the versatility and applicability of the equipment, and improving its overall operability and production efficiency.

[0017] The beneficial effects of the present invention are: when conducting large-scale product inspection, the operability and manual convenience of the equipment can be improved by tilting the equipment. At the same time, the conveying mode of the conveying support mechanism of the present invention also ensures the stability of the glass during the conveying process, thereby improving the working efficiency and operability of the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the specific embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the conveying support mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the backlight mechanism of the utility model;

[0022] Figure 4 It is a schematic diagram of the local structure of the Z-direction crimping group of the present invention.

[0023] Reference numerals:

[0024] 1-bracket, 2-backlight mechanism, 3-conveyance support mechanism, 4-crimping mechanism, 21-light source, 22-controller, 31-guide assembly, 31a-guide groove, 32-incoming material detection assembly, 33-anti-tilt pressing assembly, 34-anti-tilt detection assembly, 35-conveyor wheel, 36-conveyor belt, 37-conveyor belt support, 38-power assembly, 39-back support assembly, 310-deceleration detection assembly, 311-positioning assembly, 312-in-place detection assembly, 41-X-axis sliding rail, 42-Z-axis crimping group, 42a-Z-axis sliding rail, 42b-Z-axis positioning assembly, 42c-crimping assembly, 42c1-positioning auxiliary component, 42c2-crimping cylinder, 42c3-crimping head, 42c4-rotation adjustment assembly, 43-X-axis positioning assembly, 5-product to be detected. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solutions in the specific embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood broadly. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can mean a direct connection, an indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] refer to Figure 1 、 Figure 3 A testing device includes a bracket 1 and a backlight mechanism 2 disposed on the bracket 1. The backlight mechanism 2 includes a light source 21 and a controller 22 for controlling the brightness of the light source. In this embodiment, the light source 21 is a backlight. The testing device also includes a conveying support mechanism 3 disposed in front of the backlight mechanism 2, and a crimping mechanism 4 disposed in front of the conveying support mechanism 3. A placement area for the product to be tested is formed between the conveying support mechanism 3 and the crimping mechanism 4, for placing the test product during testing.

[0028] refer to Figure 2The overall shape of the conveying support mechanism 2 is a frame. Two guide assemblies 31 are provided on one side of the frame. The guide grooves 31a on the guide assemblies 31 form a delivery port for the product to be inspected. The delivery port for the product to be inspected and the placement area together form a delivery channel for the product. In this embodiment, the guide assemblies 31 are selected from guide wheels. In actual use, there is no limitation, as long as it does not restrict the delivery of the product to be inspected while limiting the angle at which the product enters. An incoming material detection assembly 32 is also provided between the two guide wheels to sense the delivery of the product. A conveying structure and an anti-tilt structure are provided in parallel on the two side frames perpendicular to the frame where the delivery port for the product to be inspected is located. The anti-tilt structure includes at least one anti-tilt clamping assembly 33 and at least one anti-tilt detection assembly 34. To achieve more stable delivery, this embodiment uses two anti-tilt clamping assemblies 33 and two anti-tilt detection assemblies 34. The anti-tilt clamping assembly 33 uses a cylinder with a spring roller at the end. This will not affect the delivery of the product and can also apply pressure to prevent the risk of the product tipping during delivery. The conveying structure includes two conveyor wheels 35 arranged on the same horizontal line. Between the conveyor wheels 35 is a tensioned conveyor belt 36 and a conveyor belt support 37 for supporting the conveyor belt 36. The conveying structure also includes a power assembly 38 mounted on the frame of the conveyor support mechanism 3 to provide power to the conveyor wheels 35. In this embodiment, the power assembly 38 is a motor. The conveyor support mechanism 3 of the present invention is also equipped with multiple sets of back support assemblies 39. The plane formed by the back support assemblies 39 is no higher than the plane formed by the guide grooves 31a. Generally, the larger the size of the product to be inspected, the more back support assemblies 39 are required. For smoother operation of the equipment, as many back support assemblies 39 as possible are preferably installed. The smaller the gaps, the smoother the operation.

[0029] refer to Figure 3 A deceleration detection component 310 is provided at the rear section of the conveying channel, and two positioning components 311 and an in-place detection component 312 are provided at the tail. The positioning component 311 and the in-place detection component 312 are arranged after the deceleration detection component 310. In this embodiment, the positioning component 311 is also a cylinder.

[0030] refer to Figure 1 、 Figure 4The crimping mechanism 4 includes an X-direction sliding rail 41 and at least one group of Z-direction crimping groups 42. The Z-direction crimping groups 42 are fixed to the X-direction sliding rail 41 by an X-direction positioning assembly 43. The number of Z-direction crimping groups 42 is set according to the specific position of the crimping points required. Several groups of crimping groups are required for several crimping points. Generally speaking, the larger the product size, the more crimping points are required, and thus the more Z-direction crimping groups 42 are used. In this embodiment, four groups of crimping groups are used. Each group of Z-direction crimping groups 42 includes a Z-direction sliding rail 42a, a Z-direction positioning assembly 42b arranged parallel to it, and a crimping assembly 42c that can slide and adjust its position on the Z-direction sliding rail 42a. The crimping assembly 42c includes a positioning auxiliary part 42c1 used in conjunction with the Z-direction positioning assembly 42b, a crimping head 42c3, a crimping cylinder 42c2 that drives the crimping head 42c3 to move up and down, and a rotation adjustment assembly 42c4 for adjusting the crimping angle.

[0031] All detection components in this embodiment use photoelectric detection, which has a rapid response and high accuracy. However, it is not limited to using only photoelectric detection, as long as the purpose of perception and induction can be achieved.

[0032] During the specific operation of the present invention, the product to be inspected first enters from the conveying port. When the incoming material detection component 32 senses the product, the conveying structure starts to move to provide conveying power for the product. At the same time, the guide wheel will limit the incoming material angle of the product. When the incoming material angle does not match, it cannot enter the detection equipment. After the product enters the detection equipment, its bottom contacts the conveyor belt 36 and its back contacts the back support component 39. When the product is conveyed to the point where it is sensed by the anti-tilt detection component 34, the anti-tilt clamping component 33 presses down to apply pressure to the product to prevent it from tipping over during the conveying process. The product continues to be conveyed. When it is sensed by the deceleration detection component 310, the power component 38 starts to decelerate. When the product is sensed by the in-place detection component 312, the power component 38 stops running and the product is conveyed to its place. At this time, the positioning component 311 extends to fix the product in the corresponding position. After the product reaches the designated position, the backlight mechanism 2 is turned on. At the same time, the staff adjusts the Z-direction crimping group 42 to the corresponding crimping point position via the X-direction sliding rail 41, and then uses the X-direction positioning component 43 to clamp and fix the Z-direction crimping group 42 to prevent it from moving during the crimping process. After the Z-direction crimping group 42 is fixed in position, the crimping assembly 42c is adjusted to the designated position via the Z-direction sliding rail 42a, and the crimping assembly 42c is fixed via the Z-direction positioning component 42b and the positioning auxiliary component 42c1. At this time, the crimping head 42c3 is adjusted to the appropriate crimping angle via the rotation adjustment component 42c4, and the crimping cylinder 42c2 is then controlled downward by the controller of the crimping cylinder 42c2 to complete the crimping process.

[0033] When inspecting products, the present invention can improve the working convenience of the staff by tilting the equipment (the tilt angle is less than 90°). At the same time, the conveying support mechanism 3 of the present invention can well ensure the stability of product conveying during the tilting process, thereby improving the overall production efficiency and stability of the equipment.

[0034] The above embodiments are only intended to help understand the method and core concept of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A detection device, characterized in that: The invention comprises a bracket (1) and a backlight mechanism (2) arranged on the bracket (1); a conveying support mechanism (3) is provided in front of the backlight mechanism (2); a pressing mechanism (4) is provided in front of the conveying support mechanism (3); and a product placement area to be detected is formed between the conveying support mechanism (3) and the pressing mechanism (4).

2. A detection device according to claim 1, characterized in that: The backlight mechanism (2) comprises a light source (21) and a controller (22) for controlling the brightness of the light source, wherein the light source (21) is arranged in front of the controller (22).

3. The detection device according to claim 1, characterized in that: The conveying support mechanism (3) is frame-shaped as a whole, and at least two guide assemblies (31) are provided on one side of the frame. Guide grooves (31a) are provided on the guide assemblies (31), and a product delivery port to be detected is formed between the guide grooves (31a). At least one incoming material detection assembly (32) is provided at the product delivery port to be detected.

4. A detection device according to claim 3, characterized in that: A conveying structure and an anti-tilt structure are arranged in parallel on two side frames perpendicular to the frame where the product conveying port to be detected is located. The anti-tilt structure includes at least one anti-tilt pressing component (33) and at least one anti-tilt detection component (34).

5. A detection device according to claim 4, characterized in that: The conveying structure comprises two conveying wheels (35) arranged on the same horizontal line, a tensioned conveying belt (36) and a conveying belt support (37) for supporting the conveying belt (36) are arranged between the conveying wheels (35), and a power component (38) for providing a power source for the conveying wheels (35) is also arranged on the frame of the conveying support mechanism (3).

6. A detection device according to claim 5, characterized in that: The conveying support mechanism (3) is further provided with a plurality of back support assemblies (39), and the plane formed by the back support assemblies (39) is not higher than the plane formed by the guide groove (31a).

7. A detection device according to claim 6, characterized in that: The product delivery port for the product to be inspected and the product placement area for the product to be inspected form a product delivery channel for the product to be inspected; at least one deceleration detection component (310) is provided at the rear section of the delivery channel; at least two positioning components (311) are provided at the tail end of the delivery channel; at least one in-place detection component (312) is provided between the positioning components (311); the positioning component (311) and the in-place detection component (312) are located behind the deceleration detection component (310).

8. The detection device according to claim 1, characterized in that: The crimping mechanism (4) comprises an X-direction sliding linear rail (41) and at least one Z-direction crimping group (42), wherein the Z-direction crimping group (42) is fixedly connected to the X-direction sliding linear rail (41) via an X-direction positioning assembly (43).

9. A detection device according to claim 8, characterized in that: The Z-direction crimping group (42) comprises a Z-direction sliding linear rail (42a) and a Z-direction positioning assembly (42b) arranged parallel to the Z-direction sliding linear rail.

10. A detection device according to claim 9, characterized in that: The Z-direction crimping group (42) is further provided with a crimping assembly (42c) capable of sliding and adjusting its position on the Z-direction sliding linear rail (42a).

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