Winding device for aluminum alloy power cable
By installing a roller and a blower in the cable winding device, the problems of increased load bearing of the reel and cable pollution are solved, and the motor power consumption reduction and cleanliness are guaranteed.
Patent Information
- Application Number
- CN202422260476.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When the existing cable winding device is used, the load bearing on the reel drum increases, which increases the motor power consumption and is easy to bending the shaft. At the same time, dust or impurities are easily attached to the outer wall of the cable and affect the cleanliness.
Install the rollers under the reel barrel, and detect the cable position through the position sensor. Use the telescopic cylinder to adjust the lifting and lowering of the rollers to ensure stable reeling; set up a blower and a purge tube in the cable path to clean up the dust on the outer wall of the cable.
Reduces motor power consumption, prevents the shaft from bending, and maintains the cleanliness of the cable winding device.
Smart Images

Figure CN223188669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable winding, in particular to a winding device for an aluminum alloy power cable. Background Art
[0002] A cable is a device for transmitting electrical energy or signals. It consists of one or more mutually insulated conductors covered with an insulating protective layer. It is a conductor that transmits power or information from one location to another. The manufacturing of wires and cables differs significantly from the production of most electromechanical products. Electromechanical products are typically manufactured by assembling parts into components, which are then assembled into single units. These products are measured by the number of units or pieces. Wires and cables, on the other hand, are measured by length, necessitating the use of a cable reeling device for processing and reeling the cables after production.
[0003] When laying cables, the cable reel is used to release the appropriate length of cable. As the cable winds up, the weight on the reel increases, increasing the power consumption of the reel and affecting the coaxiality of the rotating shaft. Furthermore, dust and impurities easily accumulate on the outer wall of the cable, which can be directly wound around the reel, affecting its cleanliness during subsequent use. Utility Model Content
[0004] The utility model aims to provide a winding device for an aluminum alloy power cable, which solves the problem that when a conventional winding device is used, the load on the winding drum increases, which increases the power consumption of the motor and easily bends the shaft.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0006] The utility model provides a winding device for an aluminum alloy power cable, comprising a base, two brackets arranged on the base, a winding drum respectively mounted on the brackets through bearing seats, and a motor arranged on the side wall of the bracket;
[0007] Wherein baffles are respectively provided at both ends of the winding drum; the motor drives the winding drum to rotate through a reducer;
[0008] A fixed seat is provided on the base and directly below the winding drum, a lifting seat is provided above the fixed seat and the lifting and lowering of the seat is adjusted by a telescopic cylinder, two rollers are provided in the lifting seat, and the rollers are located below the winding drum.
[0009] Furthermore, a plurality of tension wheels are provided at the bottom of the base; and a lifting ear is provided at the top of the bracket.
[0010] Furthermore, a plurality of reserved holes are symmetrically opened on the fixing seat, and shaft sleeves are arranged in the reserved holes;
[0011] A plurality of guide rods corresponding to the shaft sleeves are provided at the bottom of the lifting seat, and a spring is sleeved on the outer portion of the guide rods, and the spring is located between the lifting seat and the fixed seat;
[0012] The telescopic cylinder is fixed on the fixing seat, and the telescopic end of the telescopic cylinder is connected to the bottom of the lifting seat.
[0013] Furthermore, a position sensor for detecting the distance between the roller and the winding drum is provided on the lifting seat.
[0014] Furthermore, a limit seat is provided on the base through a support rod, wherein a reserved long slot is provided in the limit seat for facilitating the passage of the cable, wherein a gas collecting cavity connected to the reserved long slot is provided at the bottom of the limit seat, and a plurality of inclined holes connected to the reserved long slot are provided on the top wall of the gas collecting cavity;
[0015] A blower is provided on the base, wherein the blower supplies air to the air collecting cavity through a purge pipe.
[0016] Compared with the prior art, the beneficial technical effects of the present invention are:
[0017] In the present invention, on the one hand, a roller is installed under the winding drum, and specifically based on the detection data of the position sensor, a controller is used to adjust the position of the telescopic end of the telescopic cylinder in real time according to the cable on the winding drum; on the other hand, in the limit seat of the cable passing path, the outer wall of the cable is blown and cleaned by a blower and a purge pipe to ensure the cleanliness of the collecting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] Figure 1 This is a structural diagram of a winding device for an aluminum alloy power cable according to the present invention;
[0020] Figure 2 It is a side cross-sectional schematic diagram of the winding device of the aluminum alloy power cable of the present invention;
[0021] Figure 3 This is a partially enlarged schematic diagram of the air collecting cavity in the winding device of the aluminum alloy power cable of the present invention.
[0022] Explanation of the accompanying reference numerals: 1. Base; 2. Bracket; 3. Winding drum; 301. Baffle; 4. Motor; 401. Reducer; 5. Roller; 501. Lifting seat; 502. Guide rod; 503. Spring; 504. Telescopic cylinder; 505. Fixed seat; 6. Limit seat; 601. Air collecting chamber; 7. Blower; 701. Purge pipe; 8. Position sensor. DETAILED DESCRIPTION
[0023] Example 1
[0024] The present embodiment discloses a winding device for an aluminum alloy power cable, comprising a base 1, two brackets 2 mounted on the base 1, a winding drum 3 mounted on the brackets 2 via bearing seats, and a motor 4 mounted on the side walls of the brackets 2; in the present embodiment, a plurality of tension wheels are mounted on the bottom of the base 1 to facilitate short-distance movement using a traction machine (such as a tractor) as needed; a lifting ear is mounted on the top of the bracket 2 to facilitate lifting and transfer using a crane; in the present embodiment, it is used for winding cables with a relatively thick diameter; the base 1, bracket 2, and winding drum 3 can all be designed to be made of wood to reduce transportation weight, and wear-resistant metal materials can be installed in other places prone to wear.
[0025] In the specific implementation, baffles 301 are respectively installed at both ends of the winding drum 3. Figure 2 As shown, the baffle 301 comprises a circular frame coaxially mounted with the take-up drum 3 and a plurality of spoke-shaped connecting rods connecting the take-up drum 3 and the circular frame. The motor 4 drives the take-up drum 3 to rotate via a reducer 401. Specifically, the motor 4 and reducer 401 are fixedly mounted on the side wall of the bracket 2 via a bracket, with the power output shaft of the reducer 401 being connected to the rotating shaft of the take-up drum 3 via a coupling.
[0026] In this embodiment, specifically, a fixed seat 505 is installed on the base 1 and directly below the winding drum 3, and a lifting seat 501 is installed above the fixed seat 505, which is adjusted to rise and fall by a telescopic cylinder 504. Two rollers 5 are installed in the lifting seat 501 through a bearing seat. The rollers 5 are located below the winding drum 3 and are used to provide support when the cable is wound on the winding drum 3.
[0027] In this embodiment, multiple pre-set holes are symmetrically formed on the fixed seat 505, and shaft sleeves are installed in the pre-set holes. Multiple guide rods 502 corresponding to the shaft sleeves are fixedly installed vertically at the bottom of the lifting seat 501, so that the guide rods 502 can be inserted into the shaft sleeves to ensure that the lifting seat 501 is in a vertical position. A spring 503 is sleeved on the outside of the guide rod 502 and located between the lifting seat 501 and the fixed seat 505. This acts as a buffer and shock absorber, ensuring that the roller 5 in the lifting seat 501 is in close contact with the cable wound on the take-up drum 3, thereby providing support. The telescopic cylinder 504 is fixed to the fixed seat 505, and the telescopic end of the telescopic cylinder 504 is connected to the bottom of the lifting seat 501. In this embodiment, the telescopic cylinder 504 is used to adjust the lifting seat 501.
[0028] In this embodiment, Figure 2 As shown, a position sensor 8 for detecting the distance between the roller 5 and the winding drum 3 is installed on the lifting seat 501, wherein based on the detection data of the position sensor 8, the controller is used to adjust the position of the telescopic end of the telescopic cylinder 504 in real time according to the cable on the winding drum 3.
[0029] Example 2
[0030] Based on Example 1, in this embodiment, a limit seat 6 is mounted on the base 1 via a support rod, wherein a reserved long slot is provided in the limit seat 6 to facilitate the passage of the cable, wherein a gas collecting chamber 601 connected to the reserved long slot is pre-installed at the bottom of the limit seat 6, and a plurality of inclined holes connected to the reserved long slot are provided on the top wall of the gas collecting chamber 601, through which the cable passage path is purged to ensure the cleanliness of the cable outer wall. A blower 7 is mounted on the base 1, wherein the blower 7 supplies air to the gas collecting chamber 601 via a purge pipe 701, thereby providing a strong cleaning force for the inclined holes.
[0031] The above embodiments are only descriptions of the preferred methods of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. A winding device for an aluminum alloy power cable, characterized in that: It comprises a base (1), two brackets (2) arranged on the base (1), a winding drum (3) respectively mounted on the brackets (2) via bearing seats, and a motor (4) arranged on the side wall of the bracket (2); Wherein baffles (301) are respectively provided at both ends of the winding drum (3); the motor (4) drives the winding drum (3) to rotate via a reducer (401); A fixed seat (505) is provided on the base (1) and directly below the winding drum (3); a lifting seat (501) is provided above the fixed seat (505) and is adjusted to rise and fall by a telescopic cylinder (504); two rollers (5) are provided in the lifting seat (501); the rollers (5) are located below the winding drum (3).
2. The winding device for the aluminum alloy power cable according to claim 1, characterized in that: A plurality of travel wheels are provided at the bottom of the base (1); and a lifting lug is provided at the top of the bracket (2).
3. The winding device for the aluminum alloy power cable according to claim 1, characterized in that: A plurality of reserved holes are symmetrically provided on the fixing seat (505), and shaft sleeves are provided in the reserved holes; A plurality of guide rods (502) corresponding to the shaft sleeves are provided at the bottom of the lifting seat (501), a spring (503) is sleeved on the outside of the guide rod (502), and the spring (503) is located between the lifting seat (501) and the fixed seat (505); The telescopic cylinder (504) is fixed on the fixed seat (505), and the telescopic end of the telescopic cylinder (504) is connected to the bottom of the lifting seat (501).
4. The winding device for the aluminum alloy power cable according to claim 3, characterized in that: A position sensor (8) for detecting the distance between the support roller (5) and the winding drum (3) is provided on the lifting seat (501).
5. The winding device for the aluminum alloy power cable according to claim 1, characterized in that: A limit seat (6) is provided on the base (1) via a support rod, wherein a reserved long slot is provided in the limit seat (6) for facilitating the passage of a cable, wherein a gas collecting cavity (601) communicating with the reserved long slot is provided at the bottom of the limit seat (6), and a plurality of inclined holes communicating with the reserved long slot are provided on the top wall of the gas collecting cavity (601); A blower (7) is provided on the base (1), wherein the blower (7) supplies air to the air collecting chamber (601) through a purge pipe (701).