Spraying device

By optimizing the structure of the spray device as a spray box and a circulating filtering and cooling component, the installation and transportation inconvenience caused by excessive volume of the traditional spray device is solved, and the portability and efficient water recycling of the device are realized.

CN223189232UActive Publication Date: 2025-08-05CHONGQING JINGMA METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422472297.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-05
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The structure of traditional spray devices is large, resulting in inconvenient installation and transportation.

Method used

The spray box and circulating filtration and cooling components are adopted, including the installation table, filter tank, filter plate, circulation box and other structural optimization to realize the filtration and recycling of clean water and reduce the volume of the device.

Benefits of technology

While retaining the original beneficial effects, the installation and transportation inconvenience caused by excessive volume of traditional spray devices is solved, and the portability of the device is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear heat treatment, in particular to a spraying device which comprises a spraying box and a circulating type filtering and cooling assembly, the circulating type filtering and cooling assembly comprises a placing table, a filtering groove, a filtering plate and a circulating box, the placing table is arranged in the spraying box, the filtering groove is fixedly connected with the spraying box and located in the spraying box, and the filtering plate is arranged in the circulating box. The filtering tank is arranged below the placement table, the filtering plate is detachably connected with the spraying box and located on the lower portion of the interior of the spraying box, the filtering plate is arranged on the lower portion of the interior of the filtering tank, and the circulating box is detachably connected with the spraying box and located on the side, close to the filtering plate, of the spraying box. Therefore, while the original beneficial effects are kept, the problems that a traditional spraying device is quite inconvenient to install or transport due to the fact that the traditional spraying device is large in structural size and occupied area, and the traditional spraying device is quite inconvenient to install or transport due to the fact that the traditional spraying device is large in structural size and occupied area are solved actively and effectively.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear heat treatment, in particular to a spraying device. Background Art

[0002] Heat treatment refers to a metal thermal processing process in which materials are heated, insulated, and cooled in a solid state to obtain the desired structure and properties. In the process of progressing from the Stone Age to the Bronze Age and the Iron Age, the role of heat treatment has gradually been recognized by people. The heat treatment deformation of carburized gears directly affects the accuracy, strength, noise and life of the gears. Most existing spray equipment is easily affected by residual residues in the dirt water after spraying when spraying cooling the gears, and recycling it can cause damage to the water pump. The temperature of the dirt water after heat treatment is high, and recycling it again cannot achieve the ideal cooling effect.

[0003] Prior art, patent number (CN202221303640.6) mentions a spray device for gear heat treatment, including a spray box, a relay is fixedly connected to the inner wall of the middle lower end of the spray box, a base is fixedly connected to the inner wall of the middle lower end of the spray box, a motor is fixedly connected to the middle of the top of the base, and a rotating shaft is rotatably connected to the middle of the top of the motor. Water in the first water tank is pumped into the spray box by a water pump, so that the first nozzle and the second nozzle in the spray box cool the gears, so that the gears are evenly sprayed. The water after the gear heat treatment spray enters the filter through the first branch pipe, so that the filter can remove dirt. The filtered water can reach normal water temperature after cooling by the water cooler. The water passing through the water cooler can automatically flow into the first water tank. The first water tank is connected to the water pump to realize water recycling, improve work efficiency and save water resources.

[0004] In the existing technology, two water storage tanks and a circulating water pump are added, which effectively solves the problem that most of the existing spraying equipment is easily affected by the residual residue in the dirt water after spraying when spraying cooling the gears, and the recycling water pump is damaged. The temperature of the dirt water after heat treatment is high, and the ideal cooling effect cannot be achieved by recycling again. However, due to the large volume of the overall structure, it is very inconvenient to install or transport. For this reason, we propose a spraying device with a smaller structure. Utility Model Content

[0005] The purpose of the utility model is to provide a spray device, which solves the problem that the traditional spray device has a large structure volume and occupies a large area, which is very inconvenient in both installation and transportation.

[0006] To achieve the above-mentioned purpose, the utility model adopts a spray device, including a spray box and a circulating filtering and cooling component, the circulating filtering and cooling component including a placement platform, a filter tank, a filter plate and a circulation box, the placement platform is arranged inside the spray box, the filter tank is fixedly connected to the spray box and is located inside the spray box, and the filter tank is arranged below the placement platform, the filter plate is detachably connected to the spray box and is located below the inside of the spray box, and the filter plate is arranged below the inside of the filter tank, the circulation box is detachably connected to the spray box and is located on the side of the spray box close to the filter plate.

[0007] Among them, the circulating filtering and cooling component also includes a sliding groove, a clamping plate and a handle. The sliding groove is fixedly connected to the placement platform and is located above the interior of the placement platform. The clamping plate is slidably connected to the placement platform and is located inside the placement platform, and the clamping plate is arranged inside the sliding groove. The handle is detachably connected to the clamping plate and is located on the side of the clamping plate away from the spray box.

[0008] Among them, the circulating filtering and cooling component also includes a pressurizer and a water pipe. The pressurizer is detachably connected to the circulation box and is located on the side of the circulation box away from the spray box. The water pipe is detachably connected to the circulation box and is located above the circulation box.

[0009] Among them, the circulating filtering and cooling component also includes a T-tube and a nozzle, the T-tube is fixedly connected to the water pipe and is located above the water pipe, the nozzle is detachably connected to the T-tube and is located at the end of the T-tube away from the water pipe, and the nozzle is arranged above the interior of the spray box, and the nozzle is arranged above the placement platform.

[0010] In which, the spray device also includes a protective component, which includes a telescopic plate, a limiting plate and a disassembly groove. The telescopic plate is detachably connected to the spray box and is located on one side of the spray box, and the telescopic plate is vertically arranged to the circulation box. The limiting plate is detachably connected to the placement table and is located above the interior of the placement table, and the limiting plate is arranged on the inner side of the sliding groove away from the clamping plate. The disassembly groove is fixedly connected to the limiting plate and is located inside the limiting plate.

[0011] The utility model provides a spray device, including a spray box and a circulating filtering and cooling component, wherein the circulating filtering and cooling component includes a mounting platform, a filter tank, a filter plate and a circulation box, wherein the mounting platform is arranged inside the spray box, the filter tank is fixedly connected to the spray box and is located inside the spray box, and the filter tank is arranged below the mounting platform, the filter plate is detachably connected to the spray box and is located below the interior of the spray box, and the filter plate is arranged below the interior of the filter tank, and the circulation box is detachably connected to the spray box and is located on a side of the spray box close to the filter plate. Since the original structure is optimized into a circulating filtering and cooling component, the problem that the traditional spray device has a large structural volume and occupies a large area, which is very inconvenient to install or transport, is actively and effectively solved while retaining the original beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present utility model.

[0014] Figure 2 It is an overall top view of the first embodiment of the present utility model.

[0015] Figure 3 This utility model Figure 2 AA line structural cross-sectional view.

[0016] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the present utility model.

[0017] 101- spray box, 102- placement table, 103- sliding trough, 104- clamping plate, 105- handle, 106- filter trough, 107- filter plate, 108- circulation box, 109- pressurizer, 110- water pipe, 111- T-type pipe, 112- nozzle, 201- telescopic plate, 202- limit plate, 203- disassembly trough. DETAILED DESCRIPTION

[0018] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0019] First embodiment

[0020] See also Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention. Figure 2 This is a top view of the first embodiment of the present invention. Figure 3 This utility model Figure 2 AA line structural cross-sectional view.

[0021] The present invention provides a spraying device, including a spray box 101 and a circulating filtering and cooling component, wherein the circulating filtering and cooling component includes a placement table 102, a filter tank 106, a filter plate 107, a circulation box 108, a sliding groove 103, a clamping plate 104, a handle 105, a pressurizing machine 109, a water pipe 110, a T-tube 111 and a nozzle 112. The above-mentioned solution solves the problem that the traditional spraying device has a large structural volume and is very inconvenient to install or transport. It can be understood that the above-mentioned solution can place the gear on the clamping plate 104 when the gear is subjected to heat treatment and cooling, and then the staff will use the handle 105 to move the clamping plate 104 into the sliding groove above the placement table 102. 103 is pushed, thereby pushing the clamping plate 104 and the gear to the specified position, and then the pressurizing machine 109 starts working to apply a certain pressure to the clean water in the circulation box 108, so that the clean water will be transmitted from the water pipe 110, and the water pipe 110 will cooperate with the T-tube 111 to transmit the clean water to the nozzle 112, and the nozzle 112 will perform the spraying operation, and the water source under the spraying will pass through the filter plate 107 in the filter tank 106 to filter impurities, and then re-enter the circulation box 108 for circulation, thereby retaining the original beneficial effects while actively and effectively solving the problem that the traditional spraying device has a large structure and occupies a large area, which is very inconvenient to install or transport.

[0022] According to this specific embodiment, the placement platform 102 is arranged inside the spray box 101, the filter tank 106 is fixedly connected to the spray box 101 and is located inside the spray box 101, and the filter tank 106 is arranged below the placement platform 102, the filter plate 107 is detachably connected to the spray box 101 and is located inside and below the spray box 101, and the filter plate 107 is arranged inside and below the filter tank 106, the circulation box 108 is detachably connected to the spray box 101 and is located on the side of the spray box 101 close to the filter plate 107, the spray box 101 is the main place for cooling spraying operations, and the filter tank 106 and the filter plate 107 will be functional structural components for storing and filtering clean water, and the circulation box 108 is a functional component that cooperates with the pressurizer 109 to transmit clean water.

[0023] Among them, the sliding groove 103 is fixedly connected to the placement platform 102 and is located above the interior of the placement platform 102. The clamping plate 104 is slidably connected to the placement platform 102 and is located inside the placement platform 102. The clamping plate 104 is arranged inside the sliding groove 103. The handle 105 is detachably connected to the clamping plate 104 and is located on the side of the clamping plate 104 away from the spray box 101. The sliding groove 103 is the place for placing the clamping plate 104, and the clamping plate 104 is a functional component for installing fixed gears, and the handle 105 is an auxiliary structural component that facilitates the staff to push the clamping plate 104.

[0024] Secondly, the pressurizing machine 109 is detachably connected to the circulation box 108 and is located on the side of the circulation box 108 away from the spray box 101. The water pipe 110 is detachably connected to the circulation box 108 and is located above the circulation box 108. The pressurizing machine 109 applies pressure to the clean water in the circulation box 108 and is the main power component for the circulation operation, while the water pipe 110 is a channel for transmitting clean water.

[0025] At the same time, the T-tube 111 is fixedly connected to the water pipe 110 and is located above the water pipe 110. The nozzle 112 is detachably connected to the T-tube 111 and is located at the end of the T-tube 111 away from the water pipe 110. The nozzle 112 is arranged above the interior of the spray box 101 and above the placement platform 102.

[0026] When using the present invention to perform heat treatment and cooling on the gear, the gear is placed on the clamping plate 104, and then the staff will use the handle 105 to push the clamping plate 104 in the sliding groove 103 above the placement table 102, thereby pushing the clamping plate 104 and the gear to the specified position, and then the pressurizing machine 109 starts working to apply a certain pressure to the clean water in the circulation box 108, so that the clean water will be transmitted from the water pipe 110, and the water pipe 110 will cooperate with the T-tube 111 to transmit the clean water to the nozzle 112, and the nozzle 112 will perform the spraying operation, and the water source under the spraying will filter the impurities through the filter plate 107 in the filter tank 106, and then re-enter the circulation box 108 for circulation, thereby maintaining the original beneficial effects while actively and effectively solving the problem that the traditional spraying device has a large structure and occupies a large volume, which is very inconvenient to install or transport.

[0027] Second embodiment

[0028] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the present utility model.

[0029] On the basis of the first embodiment, a spray device of the present invention further includes a protection component, which includes a telescopic plate 201 , a limiting plate 202 and a disassembly slot 203 .

[0030] According to this specific embodiment, the telescopic plate 201 is detachably connected to the spray box 101 and is located on one side of the spray box 101, and the telescopic plate 201 is vertically arranged with the circulation box 108. The limiting plate 202 is detachably connected to the placement platform 102 and is located above the interior of the placement platform 102, and the limiting plate 202 is arranged on the inner side of the sliding groove 103 away from the clamping plate 104. The disassembly groove 203 is fixedly connected to the limiting plate 202 and is located inside the limiting plate 202. When the spray cooling operation is performed, the high-temperature steam will be blocked by the telescopic plate 201 to prevent the high-temperature gas from causing harm to the staff, and the limiting plate 202 will effectively limit the clamping plate 104 in the sliding groove 103.

[0031] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the utility model.

Claims

1. A spraying device, comprising a spray box, characterized in that: It also includes a circulating filtering and cooling component, which includes a placement platform, a filter tank, a filter plate and a circulation box. The placement platform is arranged inside the spray box, the filter tank is fixedly connected to the spray box and is located inside the spray box, and the filter tank is arranged below the placement platform, the filter plate is detachably connected to the spray box and is located below the inside of the spray box, and the filter plate is arranged below the inside of the filter tank, the circulation box is detachably connected to the spray box and is located on the side of the spray box close to the filter plate.

2. The spraying device according to claim 1, characterized in that The circulating filtering and cooling assembly also includes a sliding groove, a clamping plate and a handle. The sliding groove is fixedly connected to the placement platform and is located above the interior of the placement platform. The clamping plate is slidably connected to the placement platform and is located inside the placement platform, and the clamping plate is arranged inside the sliding groove. The handle is detachably connected to the clamping plate and is located on the side of the clamping plate away from the spray box.

3. The spraying device according to claim 2, characterized in that The circulating filtering and cooling assembly also includes a pressurizer and a water pipe. The pressurizer is detachably connected to the circulation box and is located on the side of the circulation box away from the spray box. The water pipe is detachably connected to the circulation box and is located above the circulation box.

4. The spraying device according to claim 3, characterized in that The circulating filtering and cooling assembly also includes a T-tube and a nozzle. The T-tube is fixedly connected to the water pipe and is located above the water pipe. The nozzle is detachably connected to the T-tube and is located at one end of the T-tube away from the water pipe. The nozzle is arranged above the interior of the spray box and above the placement platform.

5. The spraying device according to claim 4, characterized in that The spray device also includes a protective component, which includes a telescopic plate, a limiting plate and a disassembly groove. The telescopic plate is detachably connected to the spray box and is located on one side of the spray box, and the telescopic plate is vertically arranged to the circulation box. The limiting plate is detachably connected to the placement table and is located above the interior of the placement table, and the limiting plate is arranged on the inner side of the sliding groove away from the clamping plate. The disassembly groove is fixedly connected to the limiting plate and is located inside the limiting plate.

Citation Information

Patent Citations

  • Spraying device for gear heat treatment

    CN217677687U