Annealing device for machining steel wire rope
By introducing a limiting assembly and a temperature-raising and cooling structure into the annealing device, the problem of offset and misalignment of the wire rope during the annealing process is solved, and efficient uniform annealing of the wire rope and excellent processing effect are achieved.
Patent Information
- Application Number
- CN202422518632.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing annealing device is not comprehensive in preventing wire rope misalignment, which may cause wire rope to be offset and misaligned during the annealing process, affecting the smooth progress of processing.
An annealing device including a heating box, a cooling assembly and a limit assembly is designed. By setting a limit assembly, the wire rope prevents the deviation during the conveying process, and combined with the heating and cooling treatment, it ensures that the wire rope is heated uniformly and effectively cools down.
It realizes efficient progress of wire rope annealing treatment, avoids deviation and misalignment, ensures excellent performance of wire rope and is easy to process.
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Figure CN223189233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel wire rope processing, in particular to an annealing device for processing steel wire rope. Background Art
[0002] Wire rope is a spiral bundle of multiple steel wires twisted together. It is usually used in heavy machinery operations such as lifting, pulling, tensioning and carrying. Wire rope is composed of steel wire, rope core and grease. It has high strength, light weight, stable operation and is not prone to sudden breakage. It has high working reliability. During the processing of wire rope, it involves annealing. Workers can use annealing equipment to process the wire rope.
[0003] However, the current annealing devices still have some shortcomings. For example, an annealing device for processing steel wire ropes with application number 202023148780.4 has not yet fully considered the anti-dislocation structure of the annealing device. During the use of the annealing device to process the steel wire rope, if the annealing device does not fully consider the anti-dislocation structure, offset and dislocation may occur during the subsequent steel wire rope transportation, resulting in incomplete annealing of the steel wire rope, affecting the smooth progress of the annealing treatment of the steel wire rope, and making it inconvenient for the staff to use the annealing device for processing the steel wire rope.
[0004] Therefore, it is urgent to improve this shortcoming. The utility model is to study and improve the existing structure and shortcomings, and provide an annealing device for processing steel wire rope. Utility Model Content
[0005] The purpose of the utility model is to provide an annealing device for processing steel wire ropes to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an annealing device for processing steel wire ropes, comprising a heating box, a cooling assembly and a limiting assembly, wherein connecting plates are welded on the upper and lower sides of the heating box, and a cooling box is welded on one side of the connecting plate, and fixing parts are welded on the lower sides of the heating box and the cooling box, and a rotating roller is rotatably connected to the inner side of the fixing part, the cooling assembly is arranged on the inner top of the cooling box, and the cooling assembly includes a second fan, an air duct, a condensing box, a support and an air outlet interface, the limiting assembly is arranged above the sides of the heating box and the cooling box, and the limiting assembly includes a fixed plate, a movable part, a limiting roller, a protruding block, a first fixed block, a rotating part and a second fixed block.
[0007] Furthermore, a first fan is fixedly connected to the top of the heating box, and a heating pipe is fixedly connected to the inside of the heating box.
[0008] Furthermore, one side of the heating box is welded with limit pieces on the upper and lower sides, and the inner side of the limit piece is rotatably connected to a guide roller.
[0009] Furthermore, the second fan is arranged above the cooling box, and an air duct is fixedly connected to one side of the second fan, and a condensation box is arranged on the outside of the air duct, and the condensation box is fixedly connected to the top of the cooling box.
[0010] Furthermore, a support member is provided on the outside of the air duct, and the bottom end of the support member is fixedly connected to the top of the cooling box, and the end of the air duct passes through the top of the cooling box and is fixedly connected to an air outlet interface.
[0011] Furthermore, the fixed plates are respectively welded to the sides of the heating box and the cooling box, and one side of the fixed plate is rotatably connected to a movable part through a damping shaft, and the inner side of the movable part is rotatably connected to a limiting roller.
[0012] Furthermore, protruding blocks are fixedly connected to both sides of the movable member, first fixed blocks are welded to both side surfaces of the movable member, and a rotating member is rotatably connected to the outer side of the first fixed block.
[0013] Furthermore, a second fixing block is welded to a corner of the heating box and the cooling box, a second fixing block is welded to the side of the fixing plate, and one end of the rotating part is engaged with the second fixing block.
[0014] The utility model provides an annealing device for processing steel wire ropes, which has the following beneficial effects:
[0015] 1. The utility model is provided with a cooling component. When the annealing device is used to process the steel wire rope, low-temperature gas enters the cooling box from the air outlet, thereby cooling the steel wire rope, making the annealing of the steel wire rope more efficient. The structure is simple, which is convenient for the staff to process the steel wire rope, ensures the excellent performance of the steel wire rope, and facilitates the staff to use the annealing device.
[0016] 2. The utility model is provided with a limiting component. During the use of the annealing device to process the wire rope, the movable part is rotated so that the limiting roller connected to the inner side of the movable part moves to the top of the rotating roller, so that the wire rope is limited between the limiting roller and the rotating roller, avoiding the offset and dislocation during the subsequent wire rope transportation, avoiding incomplete annealing of the wire rope, making the wire rope processing and annealing smoother, and facilitating the use of the annealing device by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of an annealing device for processing steel wire ropes according to the present invention;
[0018] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of a heating box-limiting assembly of an annealing device for processing steel wire ropes according to the present invention;
[0019] Figure 3 The utility model is a schematic diagram of a three-dimensional cross-sectional structure of a cooling box-limiting component of an annealing device for processing steel wire ropes.
[0020] In the figure: 1. Heating box; 2. Connecting plate; 3. First fan; 4. Heating tube; 5. Limiting member; 6. Guide roller; 7. Cooling box; 8. Fixing member; 9. Rotating roller; 10. Cooling assembly; 1001. Second fan; 1002. Air duct; 1003. Condensing box; 1004. Supporting member; 1005. Air outlet; 11. Limiting assembly; 1101. Fixing plate; 1102. Movable member; 1103. Limiting roller; 1104. Protruding block; 1105. First fixed block; 1106. Rotating member; 1107. Second fixed block. DETAILED DESCRIPTION
[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0022] like Figure 1-Figure 3 As shown, an annealing device for processing steel wire ropes includes a heating box 1, a cooling component 10 and a limiting component 11. A connecting plate 2 is welded on the upper and lower sides of the heating box 1. A first fan 3 is fixedly connected to the top of the heating box 1, and a heating pipe 4 is fixedly connected to the inside of the heating box 1. A limiting member 5 is welded on the upper and lower sides of one side of the heating box 1, and a guide roller 6 is rotatably connected to the inner side of the limiting member 5, and a cooling box 7 is welded on one side of the connecting plate 2, and a fixing member 8 is welded on the lower side of the heating box 1 and the cooling box 7, and a rotating roller 9 is rotatably connected to the inner side of the fixing member 8, and the cooling component 10 is arranged on the inner top of the cooling box 7, and the cooling component Component 10 includes a second fan 1001, an air duct 1002, a condensation box 1003, a support member 1004, and an air outlet port 1005. The second fan 1001 is arranged above the cooling box 7, and the air duct 1002 is fixedly connected to one side of the second fan 1001. The condensation box 1003 is arranged on the outside of the air duct 1002, and the condensation box 1003 is fixedly connected to the top of the cooling box 7. A support member 1004 is arranged on the outside of the air duct 1002, and the bottom end of the support member 1004 is fixedly connected to the top of the cooling box 7. The end of the air duct 1002 passes through the top of the cooling box 7 and is fixedly connected to the air outlet port 1005.
[0023] The specific operation is as follows: the staff passes the steel wire rope through the heating box 1 and the cooling box 7, and makes the steel wire rope overlap above the guide roller 6 and the rotating roller 9, uses the heating pipe 4 fixedly connected inside the heating box 1 to heat the steel wire rope, and uses the first fan 3 fixedly connected above the heating box 1 to blow air into the heating box 1, so that the hot air flows in the heating box 1, making the steel wire rope heated more evenly, then the steel wire rope gradually enters the cooling box 7, and the staff uses the cooling component 10 set on the top of the cooling box 7 to Cooling treatment, using the second fan 1001 to transport gas, so that the gas enters the air duct 1002, and is condensed through the condensation box 1003 provided outside the air duct 1002, so that the temperature of the gas is reduced, and then the low-temperature gas enters the cooling box 7 from the air outlet 1005, thereby cooling the wire rope. At this point, the annealing treatment of the wire rope is completed. The structure is simple, which is convenient for the staff to process the wire rope, ensures the excellent performance of the wire rope, and is convenient for the staff to use the annealing device.
[0024] like Figure 1-Figure 3 As shown, the limiting assembly 11 is arranged above the side of the heating box 1 and the cooling box 7, and the limiting assembly 11 includes a fixed plate 1101, a movable part 1102, a limiting roller 1103, a protruding block 1104, a first fixed block 1105, a rotating part 1106 and a second fixed block 1107, the fixed plate 1101 is welded to the side of the heating box 1 and the cooling box 7 respectively, and one side of the fixed plate 1101 is rotatably connected to the movable part 1102 through the damping shaft, and the inner side of the movable part 1102 rotates The movable member 1102 is connected to a limit roller 1103, and protruding blocks 1104 are fixedly connected to both sides of the movable member 1102. First fixed blocks 1105 are welded to both sides of the movable member 1102, and a rotating member 1106 is rotatably connected to the outer side of the first fixed block 1105. A second fixed block 1107 is welded to one corner of the heating box 1 and the cooling box 7, and a second fixed block 1107 is welded to the side of the fixed plate 1101, and one end of the rotating member 1106 is engaged with the second fixed block 1107.
[0025] The specific operation is as follows: when the wire rope is overlapped above the guide roller 6 and the rotating roller 9, the staff can use the limiting assembly 11 to limit the wire rope, and the staff releases the restriction of the rotating part 1106 on the second fixed block 1107 welded at one corner of the heating box 1 and the cooling box 7, and holds the protruding block 1104 to rotate the movable part 1102, and the staff rotates the rotating part 1106 again, so that the rotating part 1106 is limited and engaged with the second fixed block 1107 welded on the side of the fixed plate 1101, so that the limiting roller 1103 connected to the inner side of the movable part 1102 is moved to the top of the rotating roller 9, so that the wire rope is limited between the limiting roller 1103 and the rotating roller 9, avoiding incomplete annealing of the wire rope and facilitating the use of the annealing device by the staff.
[0026] In summary, the annealing device for processing wire rope is based on Figure 1-Figure 3 , in the process of using the annealing device to process the wire rope, first, the staff passes the wire rope through the heating box 1 and the cooling box 7, and makes the wire rope overlap above the guide roller 6 and the rotating roller 9. Then, the staff can use the limiting assembly 11 to limit the wire rope, and the staff releases the restriction of the rotating part 1106 on the second fixed block 1107 welded at one corner of the heating box 1 and the cooling box 7, and holds the protruding block 1104 to rotate the movable part 1102, and the staff rotates the rotating part 1106 again, so that the rotating part 1106 is limited and engaged with the second fixed block 1107 welded on the side of the fixed plate 1101, so that the limiting roller 1103 connected to the inner side of the movable part 1102 moves to above the rotating roller 9, so that the wire rope is limited between the limiting roller 1103 and the rotating roller. 9, the heating tube 4 fixedly connected inside the heating box 1 is used to heat the wire rope, and the first fan 3 fixedly connected above the heating box 1 is used to blow air into the heating box 1, so that the hot air flows in the heating box 1, so that the wire rope is heated more evenly. Then, the wire rope gradually enters the cooling box 7, and the staff uses the cooling component 10 set on the top of the cooling box 7 to cool it down, and uses the second fan 1001 to transport gas, so that the gas enters the air duct 1002, and is condensed through the condensation box 1003 set outside the air duct 1002, so that the temperature of the gas is reduced. After that, the low-temperature gas enters the cooling box 7 from the air outlet interface 1005, thereby cooling the wire rope. At this point, the annealing treatment of the wire rope is completed. The structure is simple, and it is convenient for the staff to use the annealing device for processing the wire rope.
[0027] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. An annealing device for processing a steel wire rope, comprising a heating box (1), a cooling component (10) and a limiting component (11), characterized in that: A connecting plate (2) is welded to the upper and lower sides of one side of the heating box (1), and a cooling box (7) is welded to one side of the connecting plate (2), and a fixing member (8) is welded to the lower sides of the heating box (1) and the cooling box (7), and a rotating roller (9) is rotatably connected to the inner side of the fixing member (8), and the cooling component (10) is arranged at the inner top of the cooling box (7), and the cooling component (10) includes a second fan (1001), an air duct (1002), a condensing box (1003), a support member (1004) and an air outlet interface (1005), and the limiting component (11) is arranged above the sides of the heating box (1) and the cooling box (7), and the limiting component (11) includes a fixing plate (1101), a movable member (1102), a limiting roller (1103), a protruding block (1104), a first fixing block (1105), a rotating member (1106) and a second fixing block (1107).
2. The annealing device for processing a steel wire rope according to claim 1, characterized in that: A first fan (3) is fixedly connected to the top of the heating box (1), and a heating pipe (4) is fixedly connected to the inside of the heating box (1).
3. The annealing device for processing steel wire rope according to claim 1, characterized in that: Limiting members (5) are welded to the upper and lower sides of one side of the heating box (1), and the inner side of the limiting member (5) is rotatably connected to a guide roller (6).
4. The annealing device for processing a steel wire rope according to claim 1, characterized in that: The second fan (1001) is arranged above the cooling box (7), and an air duct (1002) is fixedly connected to one side of the second fan (1001), and a condensation box (1003) is arranged on the outside of the air duct (1002), and the condensation box (1003) is fixedly connected to the top of the cooling box (7).
5. The annealing device for processing steel wire rope according to claim 1, characterized in that: A support member (1004) is provided on the outside of the air duct (1002), and the bottom end of the support member (1004) is fixedly connected to the top of the cooling box (7), and the end of the air duct (1002) passes through the top of the cooling box (7) and is fixedly connected to an air outlet interface (1005).
6. The annealing device for processing a steel wire rope according to claim 1, characterized in that: The fixed plate (1101) is respectively welded to the side surfaces of the heating box (1) and the cooling box (7), and one side of the fixed plate (1101) is rotatably connected to a movable part (1102) via a damping shaft, and the inner side of the movable part (1102) is rotatably connected to a limiting roller (1103).
7. The annealing device for processing a steel wire rope according to claim 1, characterized in that: The movable part (1102) is fixedly connected to protruding blocks (1104) on both sides, and first fixed blocks (1105) are welded to the surfaces of both sides of the movable part (1102), and the outer side of the first fixed block (1105) is rotatably connected to a rotating part (1106).
8. The annealing device for processing steel wire rope according to claim 1, characterized in that: A second fixed block (1107) is welded to one corner of the heating box (1) and the cooling box (7), and a second fixed block (1107) is welded to the side of the fixing plate (1101), and one end of the rotating member (1106) is engaged and connected to the second fixed block (1107).
Citation Information
Patent Citations
Annealing device for machining steel wire rope
CN214458160U