Mobile phone remote control automatic electric plug-in vibrator device for tunnel secondary lining trolley

Abstract

The utility model belongs to the field of tunnel secondary lining trolleys, particularly relates to a mobile phone remote control automatic electric plug-in vibrator device for a tunnel secondary lining trolley, and aims to solve the problems that plug-in vibrators arranged on existing secondary lining trolleys are all pushed in through air cylinders or in an electric mode, cannot intelligently avoid reinforcing steel bars, can only realize normal plug-in vibration through several manual operations, and are inconvenient to operate. According to the technical scheme, the device comprises a device shell, an opening is formed in the top of the device shell, a rotating ring is rotationally connected to the inner wall of the top of the device shell, the outer wall of the rotating ring is fixedly sleeved with an inner annular plate, and the same sealing ring is arranged between the inner annular plate and the rotating ring. The screw rod is driven by the servo motor to rotate, so that the height of the vibrating rod is automatically adjusted, an operator can easily feed the vibrating rod into a specified vibrating position, and the construction efficiency and convenience are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tunnel secondary lining trolleys, in particular to a mobile phone-controlled automated electric insertion vibrator device for a tunnel secondary lining trolley. Background Art

[0002] Lining trolleys are essential, non-standard products for secondary lining during tunnel construction. Lifting and flipping formwork are also commonly used in hydraulic tunnels. For larger spans, full-circle trolleys are often employed. Side-arch trolleys are the most common, often used in highway and railway tunnels and underground caverns. A trolley typically consists of a formwork assembly, a top formwork frame, a translation mechanism assembly, a gantry assembly, a master-slave travel mechanism, a screw jack, a hydraulic system, and an electrical system.

[0003] The insertion vibrators commonly equipped on secondary lining trolleys are either pneumatic or electrically pushed in. They cannot intelligently avoid steel bars and require several manual operations to achieve normal insertion and vibration, which is time-consuming, labor-intensive, and inconvenient to operate. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art that the insertion vibrators commonly configured for the second lining trolleys are all cylinders or electric push-ins, cannot intelligently avoid steel bars, require several manual operations to achieve normal insertion vibration, are time-consuming, labor-intensive, and inconvenient to operate, and an automated electric insertion vibrator device for a tunnel second lining trolley with mobile phone remote control is proposed.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A mobile phone-controlled automated electric plug-in vibrator device for a tunnel secondary lining trolley includes a device housing, an opening provided at the top of the device housing, a rotating ring rotatably connected to the inner wall of the top of the device housing, an inner annular plate fixedly sleeved on the outer wall of the rotating ring, a sealing ring provided between the inner annular plate and the rotating ring, a support plate provided at the bottom of the inner annular plate, and a vibrating assembly for vibrating provided at the bottom of the support plate;

[0007] The top inner wall of the device housing is provided with an adjustment component for changing the angle of the support plate.

[0008] In a possible design, the vibrating assembly includes a vibrating rod that slides through the interior of the support plate. A vibrating motor is provided at the bottom of the vibrating rod, and one end of the vibrating motor passes through an opening.

[0009] In one possible design, the adjustment assembly includes a drive motor fixedly connected to the inner wall of one side of the device housing, the output shaft of the drive motor is fixedly connected to a locking bolt, the outer wall fixing sleeve of the locking bolt is provided with a drive gear, and the outer wall fixing sleeve of the inner annular plate is provided with a gear ring, and the gear ring is engaged with the drive gear.

[0010] In one possible design, a vertical box is fixedly connected to one side of the bottom of the support plate, a slide groove is opened on one side of the vertical box, a servo motor is fixedly connected to the bottom of the vertical box, a same screw rod is rotatably connected between the top inner wall and the bottom inner wall of the slide groove, and the output shaft of the servo motor is fixedly connected to one end of the screw rod.

[0011] In a possible design, the bottom of the vibration motor is fixedly connected to a support frame, one side of the support frame is fixedly connected to a slider, the slider is slidably connected to an inner wall of one side of the vertical box, and the slider is threadedly sleeved on the outer wall of the slide groove.

[0012] In a possible design, the opening of the device housing is provided with two lips, a U-shaped protective shell is fixedly connected to an inner wall of one side of the device housing, and the driving gear is located inside the U-shaped protective shell.

[0013] In the present application, when in use, the device can be placed at a position where vibration is required, and the servo motor can be started. The output shaft of the servo motor can drive the screw to rotate, the screw drives the slider to move upward, the slider drives the support frame to move upward, the support frame drives the vibration motor to move upward, and the vibration motor drives the vibration rod to move upward, and then the vibration rod can be sent to the vibration position, and the vibration motor can be started to complete the vibration process;

[0014] When the position of the steel bar conflicts with the vibrating rod, the drive motor can be started, and the output shaft of the drive motor drives the drive gear to rotate, the drive gear drives the gear ring to rotate, the gear ring drives the inner ring plate to rotate, and the inner ring plate drives the rotating ring and the support plate to rotate, thereby adjusting the position of the vertical box and the vibrating rod. After changing the insertion position, the steel bar can be avoided, and the applicable scope of the lifting device is enhanced. The drive motor, servo motor and vibration motor are controlled by a mobile phone.

[0015] Beneficial effects:

[0016] 1. Efficient and convenient vibration operation: The servo motor drives the screw to rotate, achieving automatic height adjustment of the vibrating rod, allowing operators to easily send the vibrating rod to the designated vibration position, greatly improving construction efficiency and convenience. This mechanized operation reduces the tedious manual adjustment and also improves the accuracy and consistency of the vibration operation.

[0017] 2. Flexible Operational Adaptability: When obstacles such as rebar collide with the vibrating rod, the combination of the drive motor and gear transmission system allows the operator to quickly adjust the position of the vibrating rod (through the overall rotation of the vertical box and vibrating rod), effectively avoiding the obstacle and continuing the vibration operation. This design significantly enhances the flexibility and applicability of the equipment, ensuring continuous operation in complex construction environments.

[0018] 3. Improved construction quality and safety: The automatic adjustment of the vibrator's position reduces problems such as uneven vibration or damage to rebar caused by improper manual adjustment, helping to improve the density and overall quality of concrete pours. It also reduces the risk of accidents caused by improper operation and improves construction site safety.

[0019] 4. Reduce labor intensity: This application replaces some manual operations through mechanization and automation, effectively reducing the labor intensity of construction workers and improving working conditions. This not only improves work efficiency but also helps protect the health of construction workers.

[0020] 5. Easy to maintain and service: The equipment structure is reasonably designed, and the connections between the various components are tight and easy to disassemble, which facilitates maintenance and service in daily use, extending the service life of the equipment and reducing long-term operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of a mobile phone remote-controlled automated electric plug-in vibrator device for a tunnel secondary lining trolley proposed in the utility model;

[0022] Figure 2 This is a top view structural schematic diagram of a mobile phone remote-controlled automated electric plug-in vibrator device for a tunnel secondary lining trolley proposed in the utility model.

[0023] In the figure: 1. Device housing; 2. Servo motor; 3. Screw; 4. Support frame; 5. Vibration motor; 6. Drive motor; 7. U-shaped protective shell; 8. Drive gear; 9. Locking bolt; 10. Lip; 11. Vibration rod; 12. Sealing ring; 13. Gear ring; 14. Support plate; 15. Vertical box; 16. Slide groove; 17. Slider; 18. Inner ring plate; 19. Rotating ring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Example 1

[0026] Reference Figure 1-2 , a mobile phone remote-controlled automatic electric plug-in vibrator device, comprising: a device shell 1, an opening is provided at the top of the device shell 1, a rotating ring 19 is rotatably connected to the inner wall of the top of the device shell 1, an inner ring plate 18 is fixedly sleeved on the outer wall of the rotating ring 19, a sealing ring 12 is provided between the inner ring plate 18 and the rotating ring 19, a support plate 14 is provided at the bottom of the inner ring plate 18, a vibrating assembly for vibrating is provided at the bottom of the support plate 14, the vibrating assembly includes a vibrating rod 11 sliding through the inside of the support plate 14, a vibration motor 5 is provided at the bottom of the vibrating rod 11, one end of the vibration motor 5 passes through the opening, the device can be placed at a position where vibration is required, the servo motor 2 is started, the output shaft of the servo motor 2 can drive the screw rod 3 to rotate, the screw rod 3 drives the slider 17 to move upward, the slider 17 drives the support frame 4 to move upward, the support frame 4 drives the vibration motor 5 to move upward, the vibration motor 5 drives the vibrating rod 11 to move upward, and then the vibrating rod 11 can be sent to the vibrating position, and the vibration motor 5 is started to complete the vibration process;

[0027] The top inner wall of the device housing 1 is provided with an adjustment component for changing the angle of the support plate 14, and the adjustment component includes a drive motor 6 fixedly connected to the inner wall of one side of the device housing 1, and the output shaft of the drive motor 6 is fixedly connected to a locking bolt 9, and the outer wall fixing sleeve of the locking bolt 9 is provided with a drive gear 8, and the outer wall fixing sleeve of the inner annular plate 18 is provided with a gear ring 13, and the gear ring 13 is meshed with the drive gear 8. A vertical box 15 is fixedly connected to one side of the bottom of the support plate 14, and a slide groove 16 is provided on one side of the vertical box 15. The bottom of the vertical box 15 is fixedly connected to the servo motor 2, and the same screw rod 3 is rotatably connected between the top inner wall and the bottom inner wall of the slide groove 16, and the output shaft of the servo motor 2 is connected to the screw rod 3 is fixedly connected, the bottom of the vibration motor 5 is fixedly connected to the support frame 4, and one side of the support frame 4 is fixedly connected to the slider 17, the slider 17 is slidably connected to the inner wall of one side of the vertical box 15, and the slider 17 is threadedly sleeved on the outer wall of the slide groove 16. When the position of the steel bar conflicts with the vibration rod 11, the drive motor 6 can be started at this time, and the output shaft of the drive motor 6 drives the drive gear 8 to rotate, the drive gear 8 drives the gear ring 13 to rotate, the gear ring 13 drives the inner ring plate 18 to rotate, and the inner ring plate 18 drives the rotating ring 19 and the support plate 14 to rotate, thereby adjusting the position of the vertical box 15 and the vibration rod 11. After changing the insertion position, the steel bar can be avoided, thereby improving the applicable scope of the device.

[0028] The present application can be used in the field of tunnel secondary lining trolleys, and can also be applied to other technical fields of the present application.

[0029] Example 2

[0030] refer to Figure 1-2, improved on the basis of Example 1: a mobile phone remote-controlled automated electric insertion vibrator device for a tunnel secondary lining trolley, which is used in the field of tunnel secondary lining trolleys, the opening of the device shell 1 is provided with two lips 10, and a U-shaped protective shell 7 is fixedly connected to the inner wall of one side of the device shell 1, and the driving gear 8 is located inside the U-shaped protective shell 7.

[0031] However, as is well known to those skilled in the art, the working principles and wiring methods of the drive motor 6, servo motor 2 and vibration motor 5 are commonplace, and are all conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley, characterized in that: include: A device housing (1), wherein the top of the device housing (1) is provided with an opening, the top inner wall of the device housing (1) is rotatably connected to a rotating ring (19), the outer wall fixed sleeve of the rotating ring (19) is provided with an inner annular plate (18), a common sealing ring (12) is provided between the inner annular plate (18) and the rotating ring (19), a support plate (14) is provided at the bottom of the inner annular plate (18), and a vibrating assembly for vibrating is provided at the bottom of the support plate (14); An adjustment component for changing the angle of the support plate (14) is provided on the top inner wall of the device housing (1).

2. The mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley according to claim 1 is characterized in that: The vibrating assembly comprises a vibrating rod (11) that slides through the interior of a support plate (14); a vibrating motor (5) is provided at the bottom of the vibrating rod (11); and one end of the vibrating motor (5) passes through an opening.

3. The mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley according to claim 1 is characterized in that: The adjustment assembly comprises a drive motor (6) fixedly connected to an inner wall of one side of the device housing (1); an output shaft of the drive motor (6) is fixedly connected to a locking bolt (9); an outer wall fixing sleeve of the locking bolt (9) is provided with a drive gear (8); an outer wall fixing sleeve of the inner annular plate (18) is provided with a gear ring (13); and the gear ring (13) is meshed with the drive gear (8).

4. The mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley according to claim 1 is characterized in that: A vertical box (15) is fixedly connected to one side of the bottom of the support plate (14), a slide groove (16) is provided on one side of the vertical box (15), a servo motor (2) is fixedly connected to the bottom of the vertical box (15), a same screw rod (3) is rotatably connected between the top inner wall and the bottom inner wall of the slide groove (16), and an output shaft of the servo motor (2) is fixedly connected to one end of the screw rod (3).

5. The mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley according to claim 2 is characterized in that: The bottom of the vibration motor (5) is fixedly connected to a support frame (4), one side of the support frame (4) is fixedly connected to a slider (17), the slider (17) is slidably connected to an inner wall of one side of the vertical box (15), and the slider (17) is threadedly sleeved on the outer wall of the slide groove (16).

6. The mobile phone remote-controlled automatic electric plug-in vibrator device for a tunnel secondary lining trolley according to claim 3 is characterized in that: The opening of the device housing (1) is provided with two lips (10), a U-shaped protective shell (7) is fixedly connected to an inner wall of one side of the device housing (1), and the driving gear (8) is located inside the U-shaped protective shell (7).

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