Structure facilitating disassembly and assembly of generator oil tank access port cover

By setting up a load bearing part and limiting surface on the outer wall of the generator, combined with the design of the bottom plate and cover plate, the difficulty of single-person operation caused by the heavy weight of the outdoor generator oil tank cover is solved, and convenient disassembly and efficient sealing is achieved.

CN223190762UActive Publication Date: 2025-08-05XIAMEN GTL POWER SYST
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Patent Information

Application Number
CN202422704119.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-05
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The fuel tank maintenance cover of the outdoor generator is relatively large, which makes it difficult for a single person to install or disassemble. It requires two people to cooperate, which is inefficient.

Method used

A access cover structure including a base plate, a cover plate and a seal is designed, and the vertical positioning of the cover plate is achieved using the load-bearing part and the limiting surface on the outer wall of the generator, and connected by screws, combining the protective part and the seal to improve stability and sealing.

Benefits of technology

It realizes convenient disassembly and assembles the cover plate by a single person, improves operating efficiency, prevents the cover plate from being misaligned or loose, enhances sealing, and avoids oil leakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a structure convenient to disassemble and assemble a generator oil tank access port cover, which relates to the technical field of generators and comprises a bottom plate, a cover plate and a sealing element, the bottom plate is fixedly connected with a generator body, the cover plate is connected with the bottom plate through screws, the sealing element is arranged between the bottom plate and the cover plate, and the cover plate is fixedly connected with the bottom plate through screws. A bearing part is arranged along the outer wall of the generator in a protruding mode, the bearing part is provided with a bearing face arranged in the horizontal direction, and the cover plate is constructed to be arranged on the bearing face in the assembling and disassembling process so as to be located in the vertical direction. The structure is simple, operation is convenient, and the problem that an existing oil tank access port cover of a generator is inconvenient to install is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of generators, in particular to a structure for facilitating the disassembly and assembly of a generator oil tank inspection cover. Background Art

[0002] The core component of an outdoor generator is the engine, typically a gasoline or diesel engine. Regular checks of engine oil and fuel levels are required to ensure proper operation. Consequently, the generator's fuel tank access panel must be frequently opened. To ensure the generator's strength, the access panel is typically constructed of steel. Specific dimensions are also required, and they cannot be too small. This results in a relatively heavy weight, typically between 5kg and 15kg. Consequently, maintenance personnel require two people to remove or install the access panel, making it difficult for one person to simultaneously support and install the panel. This results in inconvenient installation and low maintenance efficiency. Utility Model Content

[0003] The utility model discloses a structure for facilitating the disassembly and assembly of an oil tank inspection cover of a generator. The structure is simple and the operation is convenient, and the utility model aims to improve the problem of inconvenient installation of the oil tank inspection cover of the existing generator.

[0004] The utility model adopts the following scheme:

[0005] A structure for facilitating the disassembly and assembly of a generator oil tank inspection port cover, wherein an oil tank inspection port is provided near the bottom of the generator body, and the inspection port cover is mounted on the oil tank inspection port, the inspection port cover comprises a base plate, a cover plate and a sealing member, the base plate being fixedly connected to the generator body, the cover plate being connected to the base plate by screws, and the sealing member being arranged between the base plate and the cover plate, wherein a bearing portion is provided protruding along the outer wall of the generator, the bearing portion having a bearing surface provided in a horizontal direction, and the cover plate being configured to be positioned in a vertical direction by being placed on the bearing surface during disassembly and assembly.

[0006] As a further improvement, the bearing portion is provided with a limiting surface perpendicular to the bearing surface, and a channel for inserting a cover plate is formed between the limiting surface and the outer wall of the generator body.

[0007] As a further improvement, the cross-section of the bearing portion is L-shaped.

[0008] As a further improvement, two bearing parts are provided below each of the oil tank inspection ports for supporting the two ends of the cover plate.

[0009] As a further improvement, a protective portion is provided on a protruding outer wall of the generator body. The protective portion extends vertically along both sides of the inspection opening and is arranged higher than the cover plate.

[0010] As a further improvement, the cross-section of the protection portion is triangular.

[0011] As a further improvement, a sealing groove is provided on the bottom plate, and the sealing member is installed in the sealing groove. The sealing member is runway-shaped, and a sealing portion is provided on a side protruding toward the cover plate.

[0012] As a further improvement, the base plate and the generator body are fixed by welding.

[0013] As a further improvement, the screws on the cover plate are evenly distributed along its periphery.

[0014] As a further improvement, the cover plate is provided with a countersunk hole, the screw is a countersunk screw or a hexagon socket screw, and the screw is sleeved with a spring washer and a flat washer.

[0015] By adopting the above technical solution, the utility model can achieve the following technical effects:

[0016] 1. By providing a load-bearing portion, the cover plate can be directly mounted on the load-bearing portion during assembly and disassembly to position it in the vertical direction. On the one hand, this can reduce the number of steps in the positioning operation, and on the other hand, it can free the operator's hands from supporting the cover plate. Without the need to support the cover plate with hands, the cover plate can be assembled and disassembled by one person, resulting in high assembly and disassembly efficiency. At the same time, there is no need to hold the cover plate for a long time, which saves time and effort, and is convenient and quick. For example, when installing the cover plate, the operator first places the cover plate on the load-bearing portion so that the cover plate is positioned in the vertical direction by the restriction of the load-bearing surface, and then moves the cover plate horizontally along the load-bearing surface so that the mounting holes on the cover plate are aligned with the screw holes on the base plate, and then the cover plate and the base plate can be directly screwed together.

[0017] 2. The cross-section of the load-bearing section is L-shaped, allowing the cover to be inserted vertically through the opening of the load-bearing section or from the side. There are no restrictions on the placement method, allowing operators to flexibly adjust according to the maintenance site. At the same time, the setting of the limit surface can further restrict the cover, preventing it from falling when placed on the load-bearing section, and ensuring its stability on the load-bearing section.

[0018] 3. A protective part is provided on the outer wall of the generator body to prevent the generator from colliding during outdoor movement or use, which may cause the cover to be dislocated or the screws to be broken.

[0019] 4. A sealing portion is provided on one side of the seal member facing the cover plate, which can strengthen the sealing between the seal member and the cover plate and prevent oil leakage in the oil tank.

[0020] 5. When the screw is tightened, the screw head presses on the spring washer to prevent the screw from loosening and ensure the reliability of the connection between the cover and the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 This is a schematic structural diagram of one embodiment of the present invention;

[0023] Figure 2 It is a partial schematic diagram of one embodiment of the present utility model;

[0024] Figure 3 This is a schematic structural diagram of one embodiment of the present invention when the cover is hidden;

[0025] Figure 4 It is a cross-sectional view of one embodiment of the present utility model;

[0026] Figure 5 It is a cross-sectional view of another embodiment of the utility model;

[0027] Figure 6 This is a schematic structural diagram of a bottom plate according to one embodiment of the present invention;

[0028] Figure 7 This is a schematic structural diagram of a sealing member according to one embodiment of the present invention;

[0029] Figure 8 It is a structural schematic diagram of a cover plate according to one embodiment of the present invention.

[0030] icon:

[0031] 1-generator body; 11-bearing part; 111-bearing surface; 112-limiting surface; 12-protection part;

[0032] 2-base plate; 21-screw hole; 22-sealing groove;

[0033] 3-cover plate; 31-mounting hole;

[0034] 4-seal; 41-seal portion;

[0035] 5- screws;

[0036] 6-Spring washer. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example

[0038] Combine Figures 1 to 8 , this embodiment provides a structure for facilitating the disassembly and assembly of the generator oil tank inspection port cover. Specifically, an oil tank inspection port is provided near the bottom of the generator body 1, and the inspection port cover is installed on the oil tank inspection port. The inspection port cover includes a bottom plate 2, a cover plate 3 and a sealing member 4. The bottom plate 2 is fixedly connected to the generator body 1, and the cover plate 3 is connected to the bottom plate 2 by screws 5. The sealing member 4 is arranged between the bottom plate 2 and the cover plate 3. A bearing portion 11 is provided along the outer wall of the generator. The bearing portion 11 has a bearing surface 111 provided in the horizontal direction. The cover plate 3 is configured to be positioned in the vertical direction by being placed on the bearing surface 111 during disassembly and assembly.

[0039] For example, when installing the cover plate 3, the operator first places the cover plate 3 on the bearing portion 11 so that the cover plate 3 is positioned vertically by the bearing surface 111, and then moves the cover plate 3 horizontally along the bearing surface 111 so that the mounting hole 31 on the cover plate 3 is aligned with the screw hole 21 on the base plate 2, and then the cover plate 3 and the base plate 2 can be directly locked with the screws 5.

[0040] It should be noted that in this embodiment, the support portion 11 is provided so that the cover plate 3 can be directly placed on the support portion 11 during assembly and disassembly, thereby positioning it vertically. This reduces the number of positioning steps and frees the operator's hands from supporting the cover plate 3. Without the need to support the cover plate 3 with their hands, the cover plate 3 can be assembled and disassembled by one person, resulting in highly efficient assembly and disassembly. Furthermore, the cover plate 3 does not need to be held for extended periods, saving time and effort and providing a convenient and quick solution.

[0041] In a preferred embodiment, a limiting surface 112 perpendicular to the bearing surface 111 is provided on the bearing portion 11, and a channel for inserting the cover plate 3 is formed between the limiting surface 112 and the outer wall of the generator body 1. For example, the cross-sectional shape of the bearing portion 11 is L-shaped. The cover plate 3 can be inserted vertically from the opening of the bearing portion 11, or inserted from the side of the bearing portion 11. There is no restriction on the insertion method, which is convenient for the operator to flexibly adjust it in combination with the maintenance site. At the same time, the setting of the limiting surface 112 can further restrict the cover plate 3, avoid the cover plate 3 from falling when it is mounted on the bearing portion 11, and ensure the stability of the cover plate 3 when mounted on the bearing portion 11. Among them, the bearing portion 11 can be integrally formed with the generator body 1, or it can be fixed to the generator body 1 by assembly, welding, gluing, etc., without specific limitation.

[0042] Preferably, two bearing portions 11 are provided below each fuel tank access opening to support both ends of the cover plate 3 to ensure balanced force on both ends of the cover plate 3. In other embodiments, multiple bearing portions 11 may be arranged along the periphery of the fuel tank access opening to ensure stability of the cover plate 3 when mounted.

[0043] In an alternative embodiment of the present invention, based on the above-mentioned embodiment, a protective portion 12 is provided as a raised portion on the outer wall of the generator body 1. Preferably, the protective portion 12 extends vertically along both sides of the access opening and is positioned higher than the cover plate 3. This prevents collisions during outdoor movement or use of the generator, which could cause the cover plate 3 to misalign or the screws 5 to break. Furthermore, the triangular cross-section of the protective portion 12 reduces the material required to form the protective portion 12 and prevents scratches between the protective portion 12 and external components.

[0044] In another embodiment, a sealing groove 22 is provided on the base plate 2, and a sealing member 4 is installed in the sealing groove 22. The sealing member 4 is in a racetrack shape, and a sealing portion 41 is provided on a side facing the cover plate 3. For example, the sealing member 4 is made of silicone or rubber, and the cross-section of the sealing portion 41 is semicircular. The provision of the sealing portion 41 can enhance the sealing between the sealing member 4 and the cover plate 3, thereby preventing oil leakage from the fuel tank.

[0045] In other embodiments, the base plate 2 is secured to the generator body 1 by welding, and the screws 5 on the cover plate 3 are evenly distributed along its periphery to ensure balanced force on the cover plate 3. Furthermore, the cover plate 3 is provided with countersunk holes, and the screws 5 are countersunk screws or hexagon socket screws. The screws 5 are fitted with spring washers 6 and flat washers. When the screws 5 are tightened, the screw heads press against the spring washers 6, preventing the screws 5 from loosening and ensuring a reliable connection between the cover plate 3 and the base plate 2.

[0046] The above are only preferred implementations of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention fall within the protection scope of the present invention.

Claims

1. A structure for facilitating the disassembly and assembly of a generator oil tank inspection port cover, wherein an oil tank inspection port is provided near the bottom of the generator body, and the inspection port cover is mounted on the oil tank inspection port, characterized in that: The inspection port cover includes a base plate, a cover plate and a seal, wherein the base plate is fixedly connected to the generator body, the cover plate is connected to the base plate by screws, and the seal is arranged between the base plate and the cover plate, wherein a bearing portion is provided along a protrusion on the outer wall of the generator, the bearing portion has a bearing surface provided in a horizontal direction, and the cover plate is configured to be positioned in a vertical direction by being placed on the bearing surface during disassembly and assembly.

2. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 1 is characterized in that: The bearing portion is provided with a limiting surface perpendicular to the bearing surface, and a channel for inserting a cover plate is formed between the limiting surface and the outer wall of the generator body.

3. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 2 is characterized in that: The cross-section of the bearing portion is L-shaped.

4. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 3 is characterized in that: Two bearing parts are provided below each of the oil tank inspection ports for bearing the two ends of the cover plate.

5. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 1 is characterized in that: A protective portion is protruded from the outer wall of the generator body. The protective portion extends vertically along both sides of the inspection opening and is arranged higher than the cover plate.

6. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 5, characterized in that: The cross-section of the protection portion is triangular.

7. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 1 is characterized in that: A sealing groove is provided on the bottom plate, and the sealing member is installed in the sealing groove. The sealing member is in a runway shape, and a sealing portion is provided on a side protruding toward the cover plate.

8. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to any one of claims 1 to 7, characterized in that: The bottom plate and the generator body are fixed by welding.

9. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 8, characterized in that: The screws on the cover plate are evenly distributed along the periphery thereof.

10. The structure for facilitating the disassembly and assembly of the generator oil tank inspection cover according to claim 9, characterized in that: The cover plate is provided with a countersunk hole, the screw is a countersunk screw or a hexagon socket screw, and the screw is sleeved with a spring washer and a flat washer.