Automatic inspection device for cleaning fluid system

The automatic inspection device is cleaned by the fluid system, the flow rate device and pressure gauge are used to monitor the flow rate and pressure, and combined with data processing, the system status is automatically determined, which solves the problem of identification of scale, dust accumulation and leakage in the fluid system, and realizes the efficient operation and life extension of the system.

CN223191450UActive Publication Date: 2025-08-05GUANGDONG JIANQING ENG SURVEY & DESIGN CONSULTING CO LTD
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Patent Information

Application Number
CN202422448760.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

It is difficult to efficiently identify scale, accumulation of dust and leakage through manual inspection in existing fluid systems, resulting in disordered system operation, increased energy consumption and shortened life.

Method used

Design an automatic inspection device for cleaning fluid systems, monitor flow and pressure parameters through a fixed flow device and a pressure gauge, and conduct self-inspection with a data processing device to determine whether the system needs to be cleaned or inspected.

Benefits of technology

It realizes automated prediction of fluid systems, reduces the probability of failure, extends equipment life, improves operating efficiency, and saves costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline cleaning devices, in particular to a fluid system cleaning automatic inspection device which comprises a main pipeline, the main pipeline is provided with a main pipeline valve and a plurality of branch pipelines connected in parallel, and each branch pipeline is provided with a stop valve, a pressure gauge and end equipment. A bypass pipe is arranged on the main pipeline, two connectors of the bypass pipe and the main pipeline are located on the two sides of a main pipeline valve, stop valves are arranged at the positions of the connectors of the bypass pipe and the main pipeline, the bypass pipe is provided with a constant flow device, and the constant flow device is located between the two stop valves. The device further comprises a data processing device, and the constant flow device and the pressure gauge are in electric signal communication with the data processing device. When the pipe network system is in a self-inspection state, whether the system needs to be cleaned or overhauled or not is judged by monitoring parameters such as flow and pressure of a specific area. The device can be used for monitoring scaling and leakage of fluid systems for water supply and drainage, heating and the like, and can also be used for monitoring dust deposition and cleaning of a dust removal system.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline cleaning devices, in particular to an automatic inspection device for cleaning a fluid system. Background Art

[0002] Many shared equipment projects, such as ventilation and air conditioning, water supply and drainage, heating, dust removal, and chemical plant exhaust, require corresponding distribution or heat exchange systems to meet the overall fluid system's requirements for distribution and heat and mass exchange. During fluid system operation, scaling, dust accumulation, and even leaks often occur in the pipe network after a period of operation due to various reasons. Manual inspections are often difficult and costly to troubleshoot.

[0003] Scaling and dust accumulation in fluid systems can affect the system's normal operation, causing a significant gap between actual operating values and original design values. This can lead to system disruption and prevent the system from achieving the required temperature, pressure, and other parameters. This can also increase the system's operating energy consumption and, over time, shorten the system's service life. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic inspection device for cleaning a fluid system, so as to predict scaling, dust accumulation, leakage and the like of a conventional fluid system in advance, reduce the probability of system failure, extend the practical life of the equipment, improve the system operation efficiency, save the system operation cost, etc.

[0005] In order to achieve the above-mentioned purpose, the following technical scheme is adopted: an automatic inspection device for cleaning a fluid system, comprising a main line, the main line is provided with a main line valve, the main line is provided with a plurality of parallel branch lines, each of the branch lines is provided with a stop valve, a pressure gauge and a terminal device; a bypass pipe is provided on the main line, the two interfaces of the bypass pipe and the main line are located on both sides of the main line valve, the interface position of the bypass pipe and the main line is provided with a stop valve, the bypass pipe is provided with a constant flow device, and the constant flow device is located between the two stop valves; and a data processing device is also included, and the signal output ends of the constant flow device and the pressure gauge communicate with the data processing device through wired or wireless means for electrical signals.

[0006] Preferably, each branch pipeline is provided with a pressure gauge, and the pressure gauge is provided between the stop valve and the terminal device.

[0007] Preferably, each branch pipeline is provided with two pressure gauges, wherein one of the pressure gauges is provided between the stop valve and the terminal device, and the other pressure gauge is provided on the other side of the terminal device.

[0008] Preferably, the data processing device feeds back a signal to the signal input terminal of the main valve in a wired or wireless manner.

[0009] The beneficial effects of the utility model are as follows: the pipe network system operates normally at ordinary times and periodically enters a self-test state; when entering the self-test state, the main pipe access is cut off, the branch pipe is opened, and the flow rate is fixed or monitored by a constant flow device. In the self-test state, by monitoring the flow rate, pressure and other parameters in a specific area, the parameters are transmitted to the processor, and the processor gives a corresponding judgment result to determine whether the system needs cleaning or maintenance. This device can be used for scaling and leakage monitoring of fluid systems such as water supply and drainage, heating, etc., and can also be used for dust accumulation and cleaning monitoring of dust removal systems. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic plan view of the closed system of the utility model;

[0011] Figure 2 It is a plan view of the open system of the utility model. DETAILED DESCRIPTION

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, an automatic inspection device for cleaning a fluid system is provided, comprising a main line 7, the main line 7 being provided with a main line valve 3, the main line 7 being provided with a plurality of parallel branch lines 8, each branch line 8 being provided with a stop valve 4, a pressure gauge 6 and a terminal device 5; a bypass pipe 10 is provided in the main line 7, the two interfaces of the bypass pipe 10 and the main line 7 being located on both sides of the main line valve 3, a stop valve 2 being provided at the interface position between the bypass pipe 10 and the main line 7, the bypass pipe 10 being provided with a constant flow device 1, the constant flow device 1 being located between the two stop valves 2; and a data processing device 9 is also provided, the signal output ends of the constant flow device 1 and the pressure gauge 6 communicating with the data processing device 9 by wire or wireless means for electrical signals.

[0014] Preferably, each branch pipeline 8 is provided with a pressure gauge 6 , and the pressure gauge 6 is arranged between the stop valve 4 and the terminal device 5 .

[0015] In this embodiment, each branch pipeline 8 is provided with two pressure gauges 6 , wherein one pressure gauge 6 is provided between the stop valve 4 and the terminal device 5 , and the other pressure gauge 6 is provided on the other side of the terminal device 5 .

[0016] When the utility model is in the self-checking state, it determines whether the system needs cleaning or maintenance by fixing or monitoring the flow rate, equipment and the pressure difference of the pressure gauges before and after the monitoring pipe network in the self-checking state.

[0017] By monitoring the flow rate, pressure and other parameters of a specific area, the data are transmitted to the data processing device 9, and the data processing device 9 gives a corresponding judgment result.

[0018] Preferably, the data processing device 9 feeds back a signal to the signal input terminal of the main valve 3 via a wired or wireless method. During normal operation of the pipe network system, the main valve 3 is open. When the system periodically enters the self-test state, the main valve 3 is closed and the branch pipe 8 is open.

[0019] This device can be used to monitor scaling and leakage in water supply, drainage, heating and other fluid systems. It can also be used to monitor dust accumulation and cleaning in dust removal systems.

[0020] Working principle: The pipe network system operates normally at ordinary times, and the main line valve 3 is open; it enters the self-test state periodically. When entering the self-test state, the main valve 3 is closed, cutting off the passage of the main line 7, and the branch line 8 is opened. The flow rate is fixed or monitored by the constant flow device 1. By fixing or monitoring the flow rate in the self-test state, the pressure difference between the terminal device 5 and the pressure gauge 6 before and after the branch line 8, and monitoring the flow rate, pressure and other parameters in the specific area, the parameters are transmitted to the processor 9, and the processor 9 makes a corresponding judgment on whether cleaning or maintenance is needed.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. An automatic inspection device for cleaning a fluid system, comprising a main line, wherein the main line is provided with a main line valve, and characterized in that: The main line is provided with several parallel branch lines, each of which is provided with a stop valve, a pressure gauge and a terminal device; a bypass pipe is provided on the main line, and the two interfaces between the bypass pipe and the main line are located on both sides of the main line valve, and a stop valve is provided at the interface position between the bypass pipe and the main line. The bypass pipe is provided with a constant flow device, and the constant flow device is located between the two stop valves; a data processing device is also included, and the signal output ends of the constant flow device and the pressure gauge communicate with the data processing device via wired or wireless means for electrical signals.

2. The fluid system cleaning automatic inspection device according to claim 1, characterized in that: Each branch pipeline is provided with a pressure gauge, and the pressure gauge is arranged between the stop valve and the terminal device.

3. The fluid system cleaning automatic inspection device according to claim 1, characterized in that: Each branch pipeline is provided with two pressure gauges, one of which is provided between the stop valve and the terminal device, and the other is provided on the other side of the terminal device.

4. The fluid system cleaning automatic inspection device according to claim 1, characterized in that: The data processing device feeds back a signal to the signal input end of the main valve in a wired or wireless manner.