Energy-saving type drying device for gray fabric
By designing an energy-saving drying device for grey cloth that combines the press roller and the air feeding mechanism, the problem that the existing devices cannot effectively reduce the drying strength is solved, and the energy-saving and consumption-saving effect is achieved.
Patent Information
- Application Number
- CN202422161722.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Although the grey cloth drying device can squeeze and discharge moisture at this stage, it cannot effectively reduce the intensity of subsequent drying operations, resulting in an increase in energy consumption and practical performance needs to be strengthened.
An energy-saving drying device for grey cloth including a press roller, a sealing ring, a transverse barrel, a joint, a through hole and an air supply mechanism is designed to squeeze moisture into contact with the grey cloth through the press roller, and at the same time, the fan blades and gear transmission system of the air supply mechanism are used to suck and send out the drying air flow to reduce the subsequent drying strength.
Through the cooperation of the air supply mechanism, the intensity of subsequent drying operations is reduced, the drying efficiency is improved, energy consumption is saved, and practical performance is improved.
Smart Images
Figure CN223192034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grey fabric processing, and particularly relates to an energy-saving drying device for grey fabric. Background Technique
[0002] Grey fabric refers to the natural cotton fabric used for dyeing and printing. Through dyeing and printing, the natural cotton fabric is dyed according to the required color, and the printed color has a suitable saturation. Grey fabric is divided into many types, and among them, polyester woven grey fabric refers to the grey fabric made by the polyester weaving method.
[0003] The drying treatment of the fabric is the next process after the fabric cleaning treatment. When the fabric is cleaned, it will contain a large amount of water. If the water is not treated and directly enters the drying treatment, a large amount of water will form water stains or water marks on the surface of the fabric, resulting in different-color marks on the surface of the fabric, greatly reducing the finished product quality of the fabric. Moreover, a large amount of water will also significantly increase the drying time, making the drying treatment time-consuming and causing a sharp increase in the energy consumption of the drying treatment, thus causing economic losses to the fabric manufacturer. Therefore, the first thing to do during the fabric heating operation is to squeeze out the water. At present, the devices used for drying grey fabric on the market (the roller device required for squeezing water) can squeeze the passing grey fabric to squeeze out the internal water, but cannot perform air supply operations on the passing grey fabric, and the effect of reducing the subsequent drying operation intensity is relatively general, and the practical performance needs to be strengthened. Content of the Utility Model
[0004] The purpose of the utility model is to provide an energy-saving drying device for grey fabric to solve the problem that the devices used for drying grey fabric on the market at present (the roller device required for squeezing water) can squeeze the passing grey fabric to squeeze out the internal water, but cannot perform air supply operations on the passing grey fabric, and the effect of reducing the subsequent drying operation intensity is relatively general, and the practical performance needs to be strengthened as mentioned in the above background technique.
[0005] To achieve the above object, the utility model provides the following technical solution: An energy-saving drying device for greige cloth, including a pressure roller. Both ends of the inner wall of the pressure roller are rotatably connected with sealing rings. A transverse cylinder is fixedly connected to the inner wall of the sealing ring. A joint is fixedly connected to the end of the transverse cylinder. A plurality of through holes are annularly formed on the outer wall of the pressure roller from one side to the other side in sequence. Air supply mechanisms are provided on both sides inside the pressure roller. The air supply mechanisms include fan blades, rotating rods, sleeves, support rods, first gears, second gears, round rods, toothed rings and through grooves. The two fan blades are respectively located on both sides inside the pressure roller. A rotating rod is fixedly connected to the inner wall of the fan blade. A sleeve is rotatably connected to the outer wall of the rotating rod. Support rods are fixedly connected to the front and rear ends of the outer wall of the sleeve. The other ends of the support rods are fixedly connected to the inner wall of the transverse cylinder. A first gear is provided between the sleeve and the fan blade. The inner wall of the first gear is fixedly connected to the outer wall of the rotating rod. Second gears are meshed and connected to the upper and lower sides of the outer wall of the first gear. A round rod is fixedly connected to the inner wall of the second gear. The round rod is rotatably connected to the sealing ring through a sealed bearing. A toothed ring is meshed and connected to the outside of the second gear. The outer wall of the toothed ring is fixedly connected to the inner wall of the pressure roller. A plurality of through grooves are evenly formed above the outer wall of the transverse cylinder.
[0006] Preferably, a filtering mechanism is provided outside the through groove. The filtering mechanism includes a convex tube, first filter holes, a storage cylinder, second filter holes and moisture-absorbing particles. The outer wall of the convex tube is fixedly connected to the inner wall of the through groove. A plurality of first filter holes are evenly formed at the top of the convex tube. A storage cylinder is threadedly connected to the outer wall of the convex tube. A plurality of second filter holes are evenly formed on the outer wall of the storage cylinder. Moisture-absorbing particles are provided inside the storage cylinder.
[0007] Compared with the prior art, the beneficial effects of the utility model are as follows: The energy-saving drying device for greige cloth has the following advantages compared with the traditional technology:
[0008] Through the cooperation among the pressure roller, the sealing ring, the transverse cylinder, the joint, the through holes and the air supply mechanism, first, use the joint to install the pressure roller at a suitable position, make the pressure roller contact and press tightly against the greige cloth to be extruded with moisture. During the movement of the traction greige cloth, the pressure roller rolls and can extrude the moisture in the passing greige cloth at the same time, so as to reduce the intensity of subsequent drying operations. In this process, the toothed ring will rotate together with the pressure roller. Through the meshing transmission of the second gear, the first gear, the rotating rod and the fan blade can be rotated. The fan blade in the rotating state can make the air flow on both sides flow to one side. The through groove generates suction to suck in the outside air. Then, after the air flow flows into the inside of the pressure roller, it is discharged through the through holes. Part of the air flow discharged through the through holes can be blown to the passing greige cloth, realizing the effect of air supply operation for the passing greige cloth, enhancing the effect of reducing the intensity of subsequent drying operations, and then achieving an energy-saving effect, and strengthening the practical performance.
[0009] Through the cooperation among the pressing roller, sealing ring, transverse cylinder, joint, through hole, air supply mechanism and filtering mechanism, the second filter holes and the first filter holes can filter the air entering the inside of the through groove, preventing the inhalation of larger impurities. In addition, the air passing through the inside of the material storage cylinder will contact the moisture-absorbing particles, and the moisture-absorbing particles can absorb part of the moisture in the air flow, making the subsequent air flow blown out from the through hole relatively dry, thus improving the pre-drying effect when blowing towards the passing base fabric. Brief Description of the Drawings
[0010] In combination with the accompanying drawings and referring to the following specific embodiments, the above and other features, advantages and aspects of the various embodiments of the present disclosure will become more obvious. Throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic and the original components and elements are not necessarily drawn to scale.
[0011] Figure 1 Structural schematic diagram of the present utility model;
[0012] Figure 2 is Figure 1 Main view partial cross-sectional view of
[0013] Figure 3 is Figure 2 Partial enlarged view of
[0014] Figure 4 is Figure 2 Connection structural schematic diagram of the transverse cylinder, through groove and filtering mechanism.
[0015] In the figure: 1, pressing roller; 2, sealing ring; 3, transverse cylinder; 4, joint; 5, through hole; 6, air supply mechanism, 601, fan blade; 602, rotating rod; 603, sleeve; 604, support rod; 605, first gear; 606, second gear; 607, round rod; 608, toothed ring; 609, through groove; 7, filtering mechanism, 701, convex tube; 702, first filter hole; 703, material storage cylinder; 704, second filter hole; 705, moisture-absorbing particles. Detailed Description of the Embodiments
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] Please refer to Figures 1-4, the present utility model provides a technical solution: an energy-saving drying device for greige cloth, including a pressure roller 1. Both ends of the inner wall of the pressure roller 1 are rotatably connected with sealing rings 2. The sealing rings 2 are rotatably connected to the pressure roller 1 through sealed bearings. A transverse cylinder 3 is fixedly connected to the inner wall of the sealing ring 2. The transverse cylinder 3 is interconnected with the inside of the pressure roller 1. A connector 4 is fixedly connected to the end of the transverse cylinder 3. The connector 4 can install the pressure roller 1 at a suitable position outside. A plurality of through holes 5 are annularly arranged on the outer wall of the pressure roller 1 from one side to the other side in sequence. Air supply mechanisms 6 are arranged on both sides inside the pressure roller 1. The air supply mechanisms 6 include fan blades 601, rotating rods 602, sleeves 603, support rods 604, first gears 605, second gears 606, round rods 607, toothed rings 608 and through slots 609. The two fan blades 601 are respectively located on both sides inside the pressure roller 1. A rotating rod 602 is fixedly connected to the inner wall of the fan blade 601. A sleeve 603 is rotatably connected to the outer wall of the rotating rod 602. The sleeve 603 is rotatably connected to the rotating rod 602 through a sealed bearing. Support rods 604 are fixedly connected to both the front and rear ends of the outer wall of the sleeve as well as the inner wall of the transverse cylinder 3. A first gear 605 is arranged between the sleeve 603 and the fan blade 601. The inner wall of the first gear 605 is fixedly connected to the outer wall of the rotating rod 602. Second gears 606 are meshed and connected to both the upper and lower sides of the outer wall of the first gear 605. A round rod 607 is fixedly connected to the inner wall of the second gear 606. The round rod 607 is rotatably connected to the sealing ring 2 through a sealed bearing. A toothed ring 608 is meshed and connected to the outside of the second gear 606. The outer wall of the toothed ring 608 is fixedly connected to the inner wall of the pressure roller 1. A plurality of through slots 609 are evenly arranged above the outer wall of the transverse cylinder 3.
[0018] A filtering mechanism 7 is arranged outside the through slot 609. The filtering mechanism 7 includes a convex tube 701, first filter holes 702, a storage cylinder 703, second filter holes 704 and moisture-absorbing particles 705. The outer wall of the convex tube 701 is fixedly connected to the inner wall of the through slot 609. A plurality of first filter holes 702 are evenly arranged at the top of the convex tube 701. A storage cylinder 703 is threadedly connected to the outer wall of the convex tube 701. The inside of the storage cylinder 703 is interconnected with the inside of the transverse cylinder 3 through the convex tube 701. A plurality of second filter holes 704 are evenly arranged on the outer wall of the storage cylinder 703. Moisture-absorbing particles 705 are arranged inside the storage cylinder 703. The moisture-absorbing particles 705 are SAP resin water-absorbing particles, which can adsorb the moisture in the surrounding environment and can be replaced regularly.
[0019] During the use of the energy-saving drying device for greige cloth, first, the pressure roller 1 is installed at a proper position by using the joint 4, so that the pressure roller 1 contacts and presses tightly against the greige cloth to be extruded with water. During the process of pulling the greige cloth to move, the pressure roller 1 rolls and can extrude the water in the passing greige cloth, so as to reduce the intensity of subsequent drying operations. During this process, the toothed ring 608 will rotate together with the pressure roller 1. Through the meshing transmission of the second toothed ring 608, the first gear 605, the rotating rod 602 and the fan blade 601 can be rotated. The fan blade 601 in the rotating state can make the air flow on both sides flow to one side, and the through groove 609 generates suction to suck in the outside air. During this period, the second filter hole 704 and the first filter hole 702 can filter the air entering the inside of the through groove 609 to prevent the inhalation of larger impurities. In addition, the air passing through the inside of the storage cylinder 703 will contact the moisture-absorbing particles 705, and the moisture-absorbing particles 705 can inhale part of the moisture in the air flow. Then, the air flow flows into the pressure roller 1 and is discharged through the through hole 5. Part of the air flow discharged through the through hole 5 can be blown towards the passing greige cloth, realizing the effect of supplying air to the passing greige cloth, and the effect of reducing the intensity of subsequent drying operations is improved, and the practical performance is enhanced.
[0020] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front part", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention.
[0021] In the present invention, unless otherwise clearly specified and defined, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0022] In addition, it should be noted that for the convenience of description, only the parts related to the relevant disclosure are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other; it should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or mutual dependence relationship of the functions performed by these devices, modules or units; it should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more"; the names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0023] The standard parts or fiber yarns used in the present utility model can all be purchased from the market, and the special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part, fiber yarn and fabric layer all adopt conventional means such as bolts, rivets, welding, twisting, blending, needle punching composite and hot melt composite, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0024] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An energy-saving drying device for grey cloth, comprising a pressing roller (1), characterized in that: Both ends of the inner wall of the pressing roller (1) are rotatably connected to sealing rings (2), the inner wall of the sealing ring (2) is fixedly connected to a transverse cylinder (3), and the end of the transverse cylinder (3) is fixedly connected to a joint (4), the outer wall of the pressing roller (1) is provided with a plurality of through holes (5) in an annular shape from one side to the other, and air supply mechanisms (6) are provided on both sides of the interior of the pressing roller (1); The air supply mechanism (6) comprises a fan blade (601), a rotating rod (602), a sleeve (603), a support rod (604), a first gear (605), a second gear (606), a round rod (607), a gear ring (608) and a through slot (609); The two fan blades (601) are respectively located on both sides of the interior of the pressure roller (1); the inner wall of the fan blade (601) is fixedly connected to a rotating rod (602); the outer wall of the rotating rod (602) is rotatably connected to a sleeve (603); the front and rear ends of the outer wall of the sleeve (603) are fixedly connected to a support rod (604); the other end of the support rod (604) is fixedly connected to the inner wall of the horizontal cylinder (3); a first gear (605) is provided between the sleeve (603) and the fan blade (601); the inner wall of the first gear (605) is connected to the rotating rod The outer wall of (602) is fixedly connected, the upper and lower sides of the outer wall of the first gear (605) are meshedly connected with the second gear (606), the inner wall of the second gear (606) is fixedly connected with a round rod (607), and the round rod (607) is rotatably connected to the sealing ring (2) through a sealing bearing, the outer side of the second gear (606) is meshedly connected with a gear ring (608), the outer wall of the gear ring (608) is fixedly connected with the inner wall of the pressure roller (1), and a plurality of the through grooves (609) are evenly opened above the outer wall of the horizontal cylinder (3).
2. The energy-saving drying device for grey cloth according to claim 1, characterized in that: A filtering mechanism (7) is provided on the outer side of the through groove (609); The filtering mechanism (7) comprises a convex tube (701), a first filter hole (702), a material storage cylinder (703), a second filter hole (704) and moisture-absorbing particles (705); The outer wall of the convex tube (701) is fixedly connected to the inner wall of the through groove (609), and a plurality of first filter holes (702) are evenly provided at the top of the convex tube (701). The outer wall of the convex tube (701) is threadedly connected to a storage barrel (703), and a plurality of second filter holes (704) are evenly provided on the outer wall of the storage barrel (703). Hygroscopic particles (705) are provided inside the storage barrel (703).