High-temperature sampling device for lithium battery material

By designing a high-temperature sampling device for lithium battery materials and using control components and water tank cooling, the problem of low sampling efficiency of lithium battery materials in the prior art is solved, and an efficient and convenient sampling process is achieved, which improves production continuity and reduces costs.

CN223192579UActive Publication Date: 2025-08-05SHANGHAI QIGAO VALVE MFG
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Patent Information

Application Number
CN202422165723.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-05
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing high-temperature sampling device for lithium battery materials needs to stop the work of the kettle body and wait for cooling, resulting in low production efficiency, high cost and affecting product quality.

Method used

A high-temperature sampling device including a sampling cylinder, a conveying cylinder and a control assembly is designed. The sampling block is controlled to take samples in the reactor and flip them into the conveying cylinder through the control assembly, and the sampling is completed by cooling the water tank.

Benefits of technology

It realizes convenient and fast sampling operations under high temperature conditions, improves production continuity, reduces costs, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lithium battery material high-temperature sampling device which comprises a sampling body, the sampling body comprises a horizontally arranged sampling barrel and a vertically arranged conveying barrel, the conveying barrel is communicated with the middle of the sampling barrel, a sampling block is connected in the sampling barrel in a sliding mode and located at one end of the sampling barrel, and a sampling groove is formed in the side wall of the sampling block. The other end of the sampling barrel is fixedly connected with a mounting barrel, the mounting barrel is communicated with the conveying barrel, a control assembly for controlling the sampling block to move is mounted in the mounting barrel, a water tank is arranged below the sampling barrel, and the conveying barrel penetrates through the water tank. The reaction kettle lithium battery material high-temperature sampling device is simple in structure and convenient to operate, and fills the blank of reaction kettle lithium battery material high-temperature sampling.
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Description

Technical Field

[0001] The utility model relates to the technical field of lithium batteries, in particular to a high-temperature sampling device for lithium battery materials. Background Art

[0002] A common technical difficulty in sampling with existing variable temperature reactor equipment is that, in order to obtain materials for lithium battery testing, the entire reactor must usually be shut down and allowed to cool to a safe state before the device can be opened for sampling. This traditional approach is not only time-consuming, but the frequent startup and shutdown of the reactor leads to high costs, while also affecting production efficiency and product quality. More critically, since the product cannot remain in the reactor for a long time awaiting sampling, sampling often fails to be completed in a timely manner, limiting the continuity and flexibility of the production process. Therefore, there is an urgent need for a high-temperature sampling device for lithium battery materials. Utility Model Content

[0003] The purpose of the utility model is to provide a high-temperature sampling device for lithium battery materials to solve the problems existing in the above-mentioned prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides the following solution: The present invention provides a high-temperature sampling device for lithium battery materials, including a sampling body, the sampling body including a horizontally arranged sampling cylinder and a vertically arranged conveying cylinder, the conveying cylinder is connected to the middle part of the sampling cylinder, a sampling block is slidably connected in the sampling cylinder, the sampling block is located at one end of the sampling cylinder, a sampling groove is provided on the side wall of the sampling block, the other end of the sampling cylinder is fixedly connected to a mounting cylinder, the mounting cylinder is connected to the conveying cylinder, a control component for controlling the movement of the sampling block is installed in the mounting cylinder, a water tank is provided below the sampling cylinder, and the conveying cylinder is provided through the water tank.

[0005] Preferably, the control component includes a receiving groove provided on the side wall of the mounting tube, a copper nut is rotatably connected in the receiving groove, one end of the copper nut is located in the receiving groove, the other end of the copper nut passes through the side wall of the mounting tube and is located outside the mounting tube, a screw rod is provided in the mounting tube, one end of the screw rod is located in the sampling tube and fixedly connected to the sampling block, the other end of the screw rod passes through the copper nut and is located outside the mounting tube, and the screw rod is threadedly connected to the copper nut; a limit assembly for limiting the rotation of the sampling block is installed on the inner wall of the sampling tube.

[0006] Preferably, the limiting assembly includes a limiting pin fixedly connected to the inner wall of the sampling tube, and the side wall of the sampling block is provided with a limiting groove along its axial direction. The limiting pin is located at one end of the limiting groove close to the screw rod and slides with the limiting groove. An arc groove is provided on the sampling block, and one end of the arc groove is connected to the end of the limiting groove away from the screw rod. The arc groove is located on the side of the sampling groove.

[0007] Preferably, the arc where the arc groove is located is a 180° arc.

[0008] Preferably, a ball valve is installed at the bottom end of the conveying cylinder.

[0009] Preferably, one end of the copper nut located outside the mounting cylinder is fixedly connected to a handwheel.

[0010] Preferably, a water inlet and a water outlet are provided on the water tank, and a through hole for the conveying cylinder to pass through is provided in the middle of the water tank.

[0011] The utility model discloses the following technical effects: the utility model controls the movement of a sampling block through a control component, causing the sampling block to move into the reactor and receive material using a sampling trough. When the material is full, the control component controls the sampling block to retract and flip it when the sampling trough reaches the top of the conveying cylinder, allowing the sampled material to fall into the conveying cylinder, where it is cooled in a water tank and collected, thus completing the sampling operation. The utility model has a simple structure and is easy to operate, filling the gap in high-temperature sampling of lithium battery materials in reactors. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic structural diagram of the sampling device of the utility model;

[0014] Figure 2 This is a schematic diagram of the connection between the screw rod and the sampling block of the utility model;

[0015] Among them: 1. Sampling body; 101. Sampling tube; 102. Conveying tube; 2. Sampling block; 3. Sampling slot; 4. Mounting tube; 5. Water tank; 6. Receiving slot; 7. Copper nut; 8. Screw; 9. Limit pin; 10. Limit slot; 11. Arc slot; 12. Ball valve; 13. Handwheel. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Reference Figure 1-2 The utility model provides a high-temperature sampling device for lithium battery materials, including a sampling body 1, the sampling body 1 includes a horizontally arranged sampling cylinder 101 and a vertically arranged conveying cylinder 102, the conveying cylinder 102 is connected to the middle of the sampling cylinder 101, a sampling block 2 is slidably connected in the sampling cylinder 101, the sampling block 2 is located at one end of the sampling cylinder 101, a sampling groove 3 is provided on the side wall of the sampling block 2, the other end of the sampling cylinder 101 is fixedly connected to a mounting cylinder 4, the mounting cylinder 4 is connected to the conveying cylinder 102, a control component for controlling the movement of the sampling block 2 is installed in the mounting cylinder 4, a water tank 5 is provided below the sampling cylinder 101, and the conveying cylinder 102 is arranged through the water tank 5. The control component controls the movement of the sampling block 2, so that the sampling block 2 moves into the reactor and uses the sampling slot 3 to receive the material. When the material is full, the control component controls the sampling block 2 to be retracted and flipped when the sampling slot 3 moves to the top of the conveying cylinder 102, so that the sampled material falls into the conveying cylinder 102, is cooled by the water tank 5, and is collected, thereby completing the sampling operation.

[0019] A further optimized solution is that the control component includes a receiving groove 6 provided on the side wall of the mounting tube 4, a copper nut 7 rotatably connected in the receiving groove 6, one end of the copper nut 7 is located in the receiving groove 6, and the other end of the copper nut 7 penetrates the side wall of the mounting tube 4 and is located outside the mounting tube 4. A screw 8 is provided in the mounting tube 4, one end of the screw 8 is located in the sampling tube 101 and is fixedly connected to the sampling block 2, the other end of the screw 8 penetrates the copper nut 7 and is located outside the mounting tube 4, and the screw 8 is threadedly connected to the copper nut 7; a limit assembly is installed on the inner wall of the sampling tube 101 to limit the rotation of the sampling block 2. The limit assembly limits the rotation of the sampling block 2, so that the copper nut 7 drives the screw 8 to slide horizontally during the rotation process, thereby driving the sampling block 2 into or out of the reactor, thereby achieving control of the sampling block 2.

[0020] As a further optimization solution, the limiting assembly includes a limiting pin 9 fixedly connected to the inner wall of the sampling tube 101. The side wall of the sampling block 2 is provided with a limiting groove 10 along its axial direction. The limiting pin 9 is located at the end of the limiting groove 10 close to the screw rod 8 and slides in cooperation with the limiting groove 10. The sampling block 2 is provided with an arc groove 11, one end of which is connected to the end of the limiting groove 10 away from the screw rod 8. The arc groove 11 is located on the side of the sampling slot 3. By cooperating with the limiting pin 9 and the limiting groove 10, the copper nut 7 can only drive the screw rod 8 to move horizontally during rotation, thereby limiting the rotation of the sampling block 2. When the limiting pin 9 moves to the arc groove 11, the copper nut 7 rotates, driving the screw rod 8 to rotate, thereby ensuring that the material in the sampling slot 3 falls into the conveying tube 102.

[0021] In a further optimized solution, the arc groove 11 is located in an arc of 180°, ensuring that the sampling block 2 can rotate 180°, so that the arc groove 11 moves from an upward state to a state facing the conveying cylinder 102, allowing the material to fall into the conveying cylinder 102.

[0022] To further optimize the solution, a ball valve 12 is installed at the bottom of the conveying cylinder 102. This facilitates the control of the discharge of the conveying cylinder 102 so that the staff can take out the sample when needed.

[0023] Further optimizing scheme, the copper nut 7 is positioned at one end outside the installation cylinder 4 and is fixedly connected with a hand wheel 13. By installing the hand wheel 13, it is convenient to control the rotation of the copper nut 7.

[0024] To further optimize the solution, a water inlet and a water outlet are provided on the water tank 5, and a through hole is provided in the middle of the water tank 5 for the conveying cylinder 102 to pass through. The material in the conveying cylinder 102 is cooled by the water tank 5, which is convenient for observation and detection of the sample.

[0025] To further optimize the solution, the screw rod 8 includes a threaded section and a smooth section. The threaded section cooperates with the copper nut 7, the smooth section is fixedly connected to the sampling block 2, and a stuffing cover is slidably connected to the smooth section. The stuffing cover is fixedly installed in the mounting tube 4. The stuffing cover can support the middle part of the screw rod 8 to prevent it from deformation, thereby increasing the service life of the screw rod 8.

[0026] The working process of the present invention is as follows: turn the handwheel 13, the handwheel 13 drives the copper nut 7 to rotate. Since the copper nut 7 is threadedly matched with the screw rod 8, and since the limit pin 9 is in the horizontally arranged limit groove 10 at this time, the screw rod 8 cannot rotate and can only slide in the horizontal direction, thereby driving the sampling block 2 to move into the reactor, and the material is received through the sampling groove 3. After it is full, turn the handwheel 13 in the opposite direction of the previous rotation, and the handwheel 13 drives the sampling block 2 to retract through the copper nut 7. When the limit pin 9 moves to the arc groove 11, continue to turn the handwheel 13. At this time, the limit groove 10 is no longer limited by the limit pin 9, thereby causing the screw rod 8 to drive the sampling block 2 to rotate 180 degrees, so that the sampling groove 3 is facing the conveying cylinder 102, so that the collected material falls into the conveying cylinder 102, and is cooled by the water tank 5 from a high temperature environment of 600 degrees to below 80 degrees, and then collected to complete the sampling.

[0027] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0028] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. High-temperature sampling device for lithium battery materials, characterized by: The invention comprises a sampling body (1), wherein the sampling body (1) comprises a horizontally arranged sampling cylinder (101) and a vertically arranged conveying cylinder (102), wherein the conveying cylinder (102) is connected to the middle part of the sampling cylinder (101), a sampling block (2) is slidably connected in the sampling cylinder (101), the sampling block (2) is located at one end of the sampling cylinder (101), a sampling groove (3) is provided on the side wall of the sampling block (2), a mounting cylinder (4) is fixedly connected to the other end of the sampling cylinder (101), the mounting cylinder (4) is connected to the conveying cylinder (102), a control component for controlling the movement of the sampling block (2) is installed in the mounting cylinder (4), a water tank (5) is arranged below the sampling cylinder (101), and the conveying cylinder (102) is arranged to pass through the water tank (5).

2. The high-temperature sampling device for lithium battery materials according to claim 1, characterized in that: The control component comprises a receiving groove (6) provided on the side wall of the mounting cylinder (4), a copper nut (7) being rotatably connected in the receiving groove (6), one end of the copper nut (7) being located in the receiving groove (6), the other end of the copper nut (7) penetrating the side wall of the mounting cylinder (4) and being located outside the mounting cylinder (4), a screw rod (8) being provided in the mounting cylinder (4), one end of the screw rod (8) being located in the sampling cylinder (101) and being fixedly connected to the sampling block (2), the other end of the screw rod (8) penetrating the copper nut (7) and being located outside the mounting cylinder (4), the screw rod (8) being threadedly connected to the copper nut (7); a limit assembly for limiting the rotation of the sampling block (2) being installed on the inner wall of the sampling cylinder (101).

3. The high-temperature sampling device for lithium battery materials according to claim 2, characterized in that: The limiting assembly includes a limiting pin (9) fixedly connected to the inner wall of the sampling tube (101); a limiting groove (10) is provided on the side wall of the sampling block (2) along its axial direction; the limiting pin (9) is located at one end of the limiting groove (10) close to the screw rod (8) and is slidably matched with the limiting groove (10); an arc groove (11) is provided on the sampling block (2); one end of the arc groove (11) is connected to one end of the limiting groove (10) away from the screw rod (8); and the arc groove (11) is located on the side of the sampling groove (3).

4. The high-temperature sampling device for lithium battery materials according to claim 3, characterized in that: The arc where the circular arc groove (11) is located is a 180° arc.

5. The high-temperature sampling device for lithium battery materials according to claim 1, characterized in that: A ball valve (12) is installed at the bottom end of the delivery cylinder (102).

6. The high-temperature sampling device for lithium battery materials according to claim 2, characterized in that: One end of the copper nut (7) located outside the mounting cylinder (4) is fixedly connected to a hand wheel (13).

7. The high-temperature sampling device for lithium battery materials according to claim 1, characterized in that: The water tank (5) is provided with a water inlet and a water outlet, and a through hole for the conveying cylinder (102) to pass through is provided in the middle of the water tank (5).