High-voltage cable head manufacturing tool for electric power installation

Through the combined design of a three-claw chuck and a cutting knife, combined with a servo motor and an electric push rod, the automatic cutting and removal of the insulating layer at the end of the high-voltage cable is achieved, solving the problem of high labor intensity caused by manual pulling in the prior art, and improving the convenience of use.

CN223194318UActive Publication Date: 2025-08-05HAINAN HAIZHILIAN INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421263746.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-08-05
Estimated Expiration
2035-05-20

AI Technical Summary

Technical Problem

The existing high-voltage cable head manufacturing tools require manual pulling and cutting off the insulation layer during the peeling process, which is very labor-intensive and inconvenient to use.

Method used

The combination design of three-claw chuck, cutting knife A and cutting knife B is adopted. The drive mechanism and push mechanism automatically cut and remove the insulating layer to avoid manual pulling, and combined with the use of servo motors and electric push rods to achieve automated operation.

Benefits of technology

Automatic cutting and removal of the insulating layer at the end of the high-voltage cable is realized, reducing labor intensity and improving the convenience and practicality of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric power construction, in particular to a high-voltage cable head manufacturing tool for electric power installation, which is convenient for taking down an insulating layer at the end part of a high-voltage cable, does not need to manually pull the cut insulating layer, and is convenient to use, low in labor intensity and high in practicability. Comprising a moving trolley and a supporting plate fixedly installed at the upper end of the moving trolley. The device further comprises a three-jaw chuck, a cutting knife A, a cutting knife B, a moving mechanism, a driving mechanism and a pushing mechanism. The supporting plate is provided with a bearing, the bearing is fixedly installed on the supporting plate, the three-jaw chuck is rotatably installed on the bearing, the driving mechanism is installed on the three-jaw chuck and the moving trolley and used for driving the three-jaw chuck to rotate, the cutting knife A is installed at the front end of the supporting plate through the pushing mechanism, and the pushing mechanism is used for moving the cutting knife A front and back. The cutting knife A is located on the front side of the three-jaw chuck, the cutting knife B is installed at the upper end of the supporting plate through a moving mechanism, and the moving mechanism is used for moving the cutting knife B left and right and up and down.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power construction, in particular to a tool for making a high-voltage cable head for electric power installation. Background Art

[0002] In the process of power construction, when two cables need to be connected to each other, cable heads must first be made at the ends of the two cables, and the key step in making the cable head is to peel the cable ends to expose the wires inside the cables. In the prior art, the utility model patent with patent application number 201821612853.0 discloses a high-voltage cable head making tool for power installation, which is mainly composed of a clamping mechanism and a ring cutter. When stripping the end of the cable, the cable is first clamped and fixed by the clamping mechanism, and then the insulation layer of the cable is cut along the circular direction at the end of the cable by the ring cutter. The cut insulation layer on the cable is then pulled down on the cable to expose the wires inside the cable to make a cable head. The inventor believes that there are the following problems during use: although it can cut the insulation layer of the cable, it is still necessary to pull the insulation layer of the cable down on the cable. Due to the friction between the insulation layer and the wires inside the cable, it is difficult to pull the insulation layer of the cable end manually, which is labor-intensive and inconvenient to use. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a high-voltage cable head production tool for power installation, which facilitates the removal of the insulation layer at the end of the high-voltage cable without the need to manually pull and cut the insulation layer. It is easy to use, has low labor intensity and high practicality.

[0004] The utility model discloses a high-voltage cable head making tool for power installation, comprising a mobile vehicle and a support plate, wherein the support plate is fixedly mounted on the upper end of the mobile vehicle; the utility model also comprises a three-jaw chuck, a cutting knife A, a cutting knife B, a moving mechanism, a driving mechanism and a pushing mechanism; a bearing is provided on the support plate, the bearing is fixedly mounted on the support plate, the three-jaw chuck is rotatably mounted on the bearing, the driving mechanism is mounted on the three-jaw chuck and the mobile vehicle, the driving mechanism is used to drive the three-jaw chuck to rotate, the cutting knife A is mounted on the front end of the support plate through the pushing mechanism, the pushing mechanism is used to move the cutting knife A back and forth, the cutting knife A is located at the front side of the three-jaw chuck, the cutting knife B is mounted on the upper end of the support plate through the moving mechanism, the moving mechanism is used to move the cutting knife B left and right and up and down; when making the cable head, the high-voltage cable is first clamped and fixed by the three-jaw chuck, and the part of the high-voltage cable that needs to be stripped is located at the rear side of the cutting knife A, and then the cable head is made by the pushing mechanism. The driving mechanism causes the cutting knife A to move backward until the cutting knife A is inserted into the insulation layer of the high-voltage cable, and then the driving mechanism causes the three-jaw chuck to rotate, and the three-jaw chuck drives the high-voltage cable to rotate. During the rotation, the insulating layer of the end of the high-voltage cable is cut off in a ring shape by the cutting knife A, and then the rotation of the three-jaw chuck is stopped. Then the moving mechanism causes the cutting knife B to be inserted into the insulation layer on the upper part of the high-voltage cable, and then the moving mechanism causes the cutting knife B to move to the right. During the movement to the right, the cutting knife B cuts the insulating layer on the high-voltage cable horizontally, until the cutting knife B moves to the right to the ring-shaped cutting position of the cutting knife A on the high-voltage cable. After that, the staff peels off the insulating layer at the end of the high-voltage cable and removes it from the high-voltage cable, which facilitates the removal of the insulating layer at the end of the high-voltage cable without manually pulling the cut insulating layer. It is easy to use, has low labor intensity, and is highly practical.

[0005] Preferably, the driving mechanism includes sprocket A, chain, sprocket B, rotating shaft, support plate and servo motor, sprocket A is fixedly sleeved on the outside of the three-jaw chuck, sprocket A is connected to sprocket B through the chain, sprocket B is fixedly mounted on the rotating shaft, the rotating shaft is rotatably mounted on the support plate, the input end of the rotating shaft is connected to the servo motor, the support plate is fixedly mounted on the upper end of the mobile vehicle, and a reducer is provided on the servo motor; when the insulation layer of the high-voltage cable is cut in an annular shape, after the cutting knife A is inserted into the insulation layer of the high-voltage cable, the servo motor is turned on, the servo motor rotates sprocket B through the rotating shaft, sprocket B rotates sprocket A through the chain, sprocket A drives the three-jaw chuck to rotate, and the three-jaw chuck drives the high-voltage cable to rotate, and the insulation layer of the high-voltage cable is cut in an annular shape by the cutting knife A during the rotation process, which facilitates the cutting of the insulation layer at the end of the high-voltage cable.

[0006] Preferably, the pushing mechanism includes a connecting plate, an electric push rod A and a connecting block, the connecting plate is fixedly mounted on the front end of the support plate, the fixed end of the electric push rod A is fixedly mounted on the connecting plate, the connecting block is fixedly mounted on the movable end at the rear of the electric push rod A, and the cutting knife A is fixedly mounted on the connecting block; when the insulation layer at the end of the high-voltage cable is cut in an annular shape, the electric push rod A is opened, and the electric push rod A moves the cutting knife A forward through the connecting block, and the cutting knife A is inserted into the insulation layer at the end of the high-voltage cable during the forward movement, and then the high-voltage cable is rotated, and the insulation layer of the high-voltage cable is cut in an annular shape by the cutting knife A; since the position of the cutting knife A in the front and rear directions can be adjusted, it can perform annular cutting on the insulation layer of any thickness, is easy to use, and has few limitations.

[0007] Preferably, it also includes a bracket and an arc plate, the arc plate is fixedly mounted on the upper end of the mobile vehicle through the bracket, and the arc plate is located on the left side of the three-jaw chuck; when the end of the high-voltage cable is cut, the left part of the high-voltage cable is supported by the arc plate, thereby improving the stability of the high-voltage cable during cutting.

[0008] Preferably, the moving mechanism includes a mounting plate, an electric slide rail, a slider, an electric push rod B and a fixed block, the mounting plate is fixedly mounted on the upper portion of the support plate, the electric slide rail is fixedly mounted on the lower end of the mounting plate, the slider is mounted on the electric slide rail, the electric slide rail is used to move the slider left and right, the upper fixed end of the electric push rod B is fixedly mounted on the slider, the lower movable end of the electric push rod B is connected to the fixed block, and the cutting knife B is fixedly mounted on the lower end of the fixed block; after the cutting knife A cuts the insulating layer of the high-voltage cable in an annular manner, the electric push rod B is opened, and the electric push rod B moves the cutting knife B down through the fixed block. The electric push rod B moves to the right through the fixed block, and the cutting knife B cuts the insulation layer of the high-voltage cable in the process of moving to the right, until the cutting knife B moves to the right to the annular cutting position of the cutting knife A; after the cutting knife A cuts the insulation layer of the high-voltage cable in an annular manner, the cutting knife B cuts the sterilization layer horizontally, which makes it convenient to remove the insulation layer on the surface of the high-voltage cable. It is easy to use and improves convenience.

[0009] Preferably, a rubber pad is provided at the upper end of the arc-shaped plate; through the above arrangement, the arc-shaped plate is prevented from scratching the high-voltage cable.

[0010] Preferably, the mobile vehicle is provided with a handle; through the above arrangement, it is convenient for staff to move the mobile vehicle.

[0011] Compared with the prior art, the utility model has the following beneficial effects: it is convenient to remove the insulation layer at the end of the high-voltage cable, there is no need to manually pull the cut insulation layer, it is easy to use, has low labor intensity and high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a first axonometric structural diagram of the present invention;

[0013] Figure 2 This is a second axonometric structural diagram of the present invention;

[0014] Figure 3 It is a schematic diagram of the structure of the cutting knife A, the electric push rod A and the connecting plate;

[0015] Figure 4 It is a schematic diagram of the structure of the mounting plate, electric slide rail and cutting knife B;

[0016] Figure 5 It is a main structural diagram of the present utility model.

[0017] Markings in the accompanying drawings: 1. Mobile car; 2. Support plate; 4. Three-jaw chuck; 5. Cutting knife A; 6. Cutting knife B; 7. Sprocket A; 8. Chain; 9. Sprocket B; 10. Rotating shaft; 11. Support plate; 12. Servo motor; 13. Connecting plate; 14. Electric push rod A; 15. Connecting block; 16. Bracket; 17. Arc plate; 18. Mounting plate; 19. Electric slide rail; 20. Slider; 21. Electric slide rail B; 22. Fixing block; 23. High-voltage cable. DETAILED DESCRIPTION

[0018] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0019] Example 1

[0020] like Figures 1 to 5The cable head making tool of the present invention includes a moving vehicle 1, a support plate 2, a three-jaw chuck 4, a cutting knife A5, a cutting knife B6, a moving mechanism, a driving mechanism and a pushing mechanism. The support plate 2 is fixedly mounted on the upper end of the moving vehicle 1, and a bearing is provided on the support plate 2. The bearing is fixedly mounted on the support plate 2, and the three-jaw chuck 4 is rotatably mounted on the bearing. The driving mechanism is mounted on the three-jaw chuck 4 and the moving vehicle 1, and the driving mechanism is used to drive the three-jaw chuck 4 to rotate. The cutting knife A5 is mounted on the front end of the support plate 2 through the pushing mechanism, and the pushing mechanism is used to move the cutting knife A5 back and forth. The cutting knife A5 is located on the front side of the three-jaw chuck 4, and the cutting knife B6 is mounted on the upper end of the support plate 2 through the moving mechanism. The moving mechanism is used to move the cutting knife B6 left and right and up and down. When making a cable head, the high-voltage cable 23 is first clamped and fixed by the three-jaw chuck 4, and the part of the high-voltage cable 23 that needs to be stripped is located on the rear side of the cutting knife A5, and then the cutting knife is moved by the pushing mechanism A5 moves backward until the cutting knife A5 is inserted into the insulation layer of the high-voltage cable 23, and then the three-jaw chuck 4 is rotated by the driving mechanism, and the three-jaw chuck 4 drives the high-voltage cable 23 to rotate. During the rotation, the insulation layer of the end of the high-voltage cable 23 is cut off in a ring shape by the cutting knife A5, and then the rotation of the three-jaw chuck 4 is stopped. Then the cutting knife B6 is inserted into the insulation layer on the upper part of the high-voltage cable 23 by the moving mechanism, and then the cutting knife B6 is moved to the right by the moving mechanism. During the movement to the right, the cutting knife B6 cuts the insulation layer on the high-voltage cable 23 in a horizontal direction, until the cutting knife B6 moves right to the ring-shaped cutting point of the cutting knife A5 on the high-voltage cable 23. Then the staff peels off the insulation layer at the end of the high-voltage cable 23 and removes it from the high-voltage cable 23, which facilitates the removal of the insulation layer at the end of the high-voltage cable 23. There is no need to manually pull the cut insulation layer. It is easy to use, has low labor intensity and high practicality.

[0021] like Figure 2 The driving mechanism includes a sprocket A7, a chain 8, a sprocket B9, a rotating shaft 10, a support plate 11 and a servo motor 12. The sprocket A7 is fixedly sleeved on the outside of the three-jaw chuck 4. The sprocket A7 is transmission-connected to the sprocket B9 through the chain 8. The sprocket B9 is fixedly mounted on the rotating shaft 10. The rotating shaft 10 is rotatably mounted on the support plate 11. The input end of the rotating shaft 10 is connected to the servo motor 12. The support plate 11 is fixedly mounted on the upper end of the mobile vehicle 1. The servo motor 12 is provided with a reducer; when the insulation layer of the high-voltage cable 23 is annularly cut, when the cutting knife A5 is inserted into the insulation layer of the high-voltage cable 23, the servo motor 12 is turned on, and the servo motor 12 rotates the sprocket B9 through the rotating shaft 10. The sprocket B9 rotates the sprocket A7 through the chain 8. The sprocket A7 drives the three-jaw chuck 4 to rotate, and the three-jaw chuck 4 drives the high-voltage cable 23 to rotate. The high-voltage cable 23 is cut off in an annular shape by the cutting knife A5 during the rotation process; this facilitates the cutting of the insulation layer at the end of the high-voltage cable 23.

[0022] like Figure 3 The pushing mechanism includes a connecting plate 13, an electric push rod A14 and a connecting block 15. The connecting plate 13 is fixedly mounted on the front end of the support plate 2, the fixed end of the electric push rod A14 is fixedly mounted on the connecting plate 13, the connecting block 15 is fixedly mounted on the movable end of the rear part of the electric push rod A14, and the cutting knife A5 is fixedly mounted on the connecting block 15; when the insulation layer at the end of the high-voltage cable 23 is cut in an annular shape, the electric push rod A14 is opened, and the electric push rod A14 moves the cutting knife A5 forward through the connecting block 15. During the forward movement, the cutting knife A5 is inserted into the insulation layer at the end of the high-voltage cable 23, and then the high-voltage cable 23 is rotated, and the insulation layer of the high-voltage cable 23 is cut in an annular shape by the cutting knife A5; since the position of the cutting knife A5 in the front and rear directions can be adjusted, it can perform annular cutting on insulation layers of any thickness, is easy to use, and has low limitations.

[0023] like Figure 1 The curved plate 17 is fixedly mounted on the upper end of the mobile vehicle 1 via a bracket 16 and is located on the left side of the three-jaw chuck 4. When the end of the high-voltage cable 23 is cut, the left portion of the high-voltage cable 23 is supported by the curved plate 17, improving the stability of the high-voltage cable 23 during cutting. A rubber pad is provided on the upper end of the curved plate 17.

[0024] like Figure 1 and Figure 4 The moving mechanism includes a mounting plate 18, an electric slide 19, a slider 20, an electric push rod B21 and a fixed block 22. The mounting plate 18 is fixedly mounted on the upper part of the support plate 2, the electric slide 19 is fixedly mounted on the lower end of the mounting plate 18, the slider 20 is mounted on the electric slide 19, and the electric slide 19 is used to move the slider 20 left and right. The upper fixed end of the electric push rod B21 is fixedly mounted on the slider 20, and the lower moving end of the electric push rod B21 is connected to the fixed block 22. The cutting knife B6 is fixedly mounted on the lower end of the fixed block 22; after the cutting knife A5 cuts the insulating layer of the high-voltage cable 23 in a circular manner, the electric push rod B21 is opened, and the electric push rod B21 passes through the fixed block 22. Cutting blade B6 descends until its lower end contacts the inner wall of the insulation layer of high-voltage cable 23. Then, electric slide rail 19 causes slider 20 to move electric push rod B21. Push rod B21, via fixed block 22, moves cutting blade B6 rightward. Cutting blade B6 cuts through the insulation layer of high-voltage cable 23 as it moves rightward until it reaches the circular cut made by cutting blade A5. After cutting blade A5 completes the circular cut on the insulation layer of high-voltage cable 23, cutting blade B6 horizontally cuts the insulation layer, facilitating the removal of the insulation layer from the surface of high-voltage cable 23. This provides ease of use and enhanced convenience.

[0025] Example 2

[0026] On the basis of Example 1, an illumination lamp is additionally provided on the mobile vehicle 1, so that the top of the mobile vehicle 1 is brighter, and the monitoring of the cutting process is facilitated.

[0027] The cutting knife A5, cutting knife B6, servo motor 12, electric push rod A14, curved plate 17 and electric slide rail 19 of the high-voltage cable head production tool for power installation of the utility model are all purchased on the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative work.

[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A tool for making a high-voltage cable head for power installation, comprising a mobile vehicle (1) and a support plate (2), wherein the support plate (2) is fixedly mounted on the upper end of the mobile vehicle (1); characterized in that: The invention also comprises a three-jaw chuck (4), a cutting knife A (5), a cutting knife B (6), a moving mechanism, a driving mechanism and a pushing mechanism; a bearing is provided on the support plate (2), the bearing is fixedly mounted on the support plate (2), the three-jaw chuck (4) is rotatably mounted on the bearing, the driving mechanism is mounted on the three-jaw chuck (4) and the moving vehicle (1), the driving mechanism is used to drive the three-jaw chuck (4) to rotate, the cutting knife A (5) is mounted on the front end of the support plate (2) through the pushing mechanism, the pushing mechanism is used to move the cutting knife A (5) forward and backward, the cutting knife A (5) is located at the front side of the three-jaw chuck (4), the cutting knife B (6) is mounted on the upper end of the support plate (2) through the moving mechanism, and the moving mechanism is used to move the cutting knife B (6) leftward and rightward and up and down.

2. A high-voltage cable head manufacturing tool for power installation according to claim 1, characterized in that: The driving mechanism comprises a sprocket A (7), a chain (8), a sprocket B (9), a rotating shaft (10), a support plate (11) and a servo motor (12). The sprocket A (7) is fixedly sleeved on the outside of the three-jaw chuck (4). The sprocket A (7) is transmission-connected to the sprocket B (9) through the chain (8). The sprocket B (9) is fixedly mounted on the rotating shaft (10). The rotating shaft (10) is rotatably mounted on the support plate (11). The input end of the rotating shaft (10) is connected to the servo motor (12). The support plate (11) is fixedly mounted on the upper end of the mobile vehicle (1). The servo motor (12) is provided with a reducer.

3. A high-voltage cable head manufacturing tool for power installation according to claim 1, characterized in that: The pushing mechanism comprises a connecting plate (13), an electric push rod A (14) and a connecting block (15), wherein the connecting plate (13) is fixedly mounted on the front end of the support plate (2), the fixed end of the electric push rod A (14) is fixedly mounted on the connecting plate (13), the connecting block (15) is fixedly mounted on the movable end at the rear of the electric push rod A (14), and the cutting knife A (5) is fixedly mounted on the connecting block (15).

4. A high-voltage cable head manufacturing tool for power installation according to claim 1, characterized in that: The vehicle also includes a bracket (16) and an arc-shaped plate (17). The arc-shaped plate (17) is fixedly mounted on the upper end of the mobile vehicle (1) through the bracket (16). The arc-shaped plate (17) is located on the left side of the three-jaw chuck (4).

5. A high-voltage cable head manufacturing tool for power installation according to claim 1, characterized in that: The moving mechanism comprises a mounting plate (18), an electric slide rail (19), a slider (20), an electric push rod B (21) and a fixed block (22); the mounting plate (18) is fixedly mounted on the upper portion of the support plate (2); the electric slide rail (19) is fixedly mounted on the lower end of the mounting plate (18); the slider (20) is mounted on the electric slide rail (19); the electric slide rail (19) is used to move the slider (20) left and right; the upper fixed end of the electric push rod B (21) is fixedly mounted on the slider (20); the lower movable end of the electric push rod B (21) is connected to the fixed block (22); and the cutting knife B (6) is fixedly mounted on the lower end of the fixed block (22).

6. A high-voltage cable head manufacturing tool for power installation according to claim 4, characterized in that: A rubber pad is provided at the upper end of the arc-shaped plate (17).

7. A high-voltage cable head manufacturing tool for power installation according to claim 1, characterized in that: The mobile vehicle (1) is provided with a handle.

Citation Information

Patent Citations

  • High-voltage cable head manufacturing tool for electric power installation

    CN208923542U