Heater embedded with PTC (Positive Temperature Coefficient) heating component
By introducing ceramic thermal columns and circulation components into the PTC heating assembly, the rapid circulation of liquids in the thermal columns is achieved by using the twisted dragon rotation, and the heating efficiency is significantly improved, which solves the problem of long heating time of distant liquids in the prior art.
Patent Information
- Application Number
- CN202421882246.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing PTC heating component heaters cannot quickly heat liquids outside the perimeter of the equipment, resulting in the long heating time of the distant liquids.
The circulation component consisting of a ceramic thermal column, a piezoelectric ceramic motor, a drive shaft and a twisted dragon is used to rotate the twisted dragon in the ceramic thermal column to realize the liquid circulation, and after heating, it is sucked in from the top and discharged from the bottom to achieve rapid circulation of liquid inside the thermal column.
It realizes rapid heating of liquids around the equipment, solves the problem of long heating time of distant liquids and improves heating efficiency.
Smart Images

Figure CN223194850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heaters, in particular to a heater with a PTC heating component embedded therein. Background Art
[0002] PTC heater is a new type of electric heater consisting of a PTC heating component, positive and negative electrode sheets, and a packaging shell. Due to its technical advantages such as high heat exchange efficiency, safety and reliability, automatic constant temperature, low power consumption, and fast heating, it has become one of the most widely used electric heaters.
[0003] Chinese utility model patent CN217825399U discloses a heater with a built-in PTC heating component, including a PTC heating component and a stretched aluminum part. The PTC heating component includes a heating element and a first electrode sheet and a second electrode sheet sandwiched above and below the heating element. The heating element, the first electrode sheet and the second electrode sheet are covered with an insulating protective film. The PTC component is fixed in the stretched aluminum part. By directly fixing the PTC heating component in the stretched aluminum part, the PTC heating component can be fitted with the inner wall of the stretched aluminum part, so that the heat on the PTC heating component can be directly transferred to the stretched aluminum part. Compared with existing heaters, the heat transfer performance is better and the power is more stable. After the PTC heating component is placed in the stretched aluminum part, the PTC heating component is directly pressed by pressure. There is no need to add a thermal conductive gasket between the PTC heating component and the stretched aluminum part. The PTC heating component can be firmly fixed in the stretched aluminum part to prevent the PTC heating component from loosening, which can improve the heat transfer between the PTC heating component and the stretched aluminum part.
[0004] Although the above patent has the advantages of better heat transfer performance and more stable power, when in use, after the device is placed in the liquid to be heated, the above patent can only quickly heat the liquid around the device, and then transfer the heat to the liquid far away through the thermal conductivity between the liquids. Therefore, it takes a long time to wait for the liquid to be heated to the specified temperature. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a heater with a built-in PTC heating component.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a heater with a built-in PTC heating component, comprising a controller, a resistance temperature sensor, and a PTC heating component, wherein the controller and the resistance temperature sensor are connected via a power cord, and the resistance temperature sensor and the PTC heating component are connected via an electric wire, a first fixing ring is fixedly mounted on the top of the PTC heating component, a second fixing ring is fixedly connected to the bottom of the PTC heating component, and the resistance temperature sensor is mounted inside the first fixing ring;
[0007] A circulation component is fixedly installed on the inner walls of the first fixing ring and the second fixing ring, and the circulation component is used to control the circulation of liquid inside the ceramic heat-conducting column.
[0008] Further: the PTC heating component includes a ceramic heat-conducting column, a slot and a heating wire. The ceramic heat-conducting column is fixedly connected between the first fixing ring and the second fixing ring. The ceramic heat-conducting column is provided with a slot inside, and multiple heating wires are installed inside the slot.
[0009] Further: the circulation component includes a first fixed frame, a piezoelectric ceramic motor, a drive shaft and an auger, the inner wall of the first fixed ring is fixedly connected to the first fixed frame, the inside of the first fixed frame is fixedly connected to the piezoelectric ceramic motor, the output end of the piezoelectric ceramic motor is fixedly connected to the drive shaft, the outer wall of the drive shaft is fixedly connected to the auger, and the auger is located inside the ceramic heat-conducting column.
[0010] Furthermore: the inner wall of the second fixing ring is fixedly connected to the second fixing frame, the interior of the second fixing frame is fixedly connected to the bearing, and the bottom of the drive shaft is fixedly connected to the interior of the bearing.
[0011] Furthermore: a display screen is embedded in the outer wall of the controller, and control buttons are fixedly installed on the outer wall of the controller.
[0012] The utility model has the following beneficial effects:
[0013] Compared with the existing technology, by setting a ceramic heat-conducting column, a piezoelectric ceramic motor, a drive shaft and an auger, when the equipment starts to heat the surrounding liquid, the piezoelectric ceramic motor is turned on, and the auger is driven to rotate by the drive shaft. When the auger rotates, the liquid around the equipment can be sucked in from the top of the ceramic heat-conducting column, and then after being heated by the ceramic heat-conducting column, it is discharged from the bottom of the ceramic heat-conducting column, so that the liquid can be circulated inside the ceramic heat-conducting column, which solves the problem in the existing technology that it can only quickly heat the liquid around the equipment but cannot directly heat the liquid at a farther position. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the bottom-up structure of the present invention;
[0016] Figure 3 This is a schematic diagram of the explosion structure of the utility model;
[0017] Figure 4 for Figure 3 A in the middle is an enlarged structural diagram;
[0018] Figure 5 for Figure 3 Schematic diagram of the structure enlarged at point B.
[0019] Legend:
[0020] 1. Controller; 101. Display screen; 102. Control buttons; 2. Resistance temperature sensor; 3. First fixing ring; 4. Ceramic thermal conductive column; 401. Slot; 5. Second fixing ring; 6. First fixing bracket; 7. Piezoelectric ceramic motor; 8. Drive shaft; 9. Auger; 10. Second fixing bracket; 11. Bearing. DETAILED DESCRIPTION
[0021] Reference Figure 1-5 The utility model provides a heater with a built-in PTC heating component, which includes a controller 1, a resistance temperature sensor 2, and a PTC heating component. The controller 1 and the resistance temperature sensor 2 are connected via a power line, and the resistance temperature sensor 2 and the PTC heating component are connected via an electric wire. A first fixing ring 3 is fixedly installed on the top of the PTC heating component, and a second fixing ring 5 is fixedly connected to the bottom of the PTC heating component. The resistance temperature sensor 2 is installed inside the first fixing ring 3.
[0022] Circulation components are fixedly mounted on the inner walls of the first fixing ring 3 and the second fixing ring 5 . The circulation components are used to control the circulation of liquid inside the ceramic heat-conducting column 4 .
[0023] When in use, place the device in the liquid, then set the required temperature through the controller 1, and then transmit current to the PTC heating component through the wire. Then the temperature of the PTC heating component begins to rise, heating the surrounding liquid. Then turn on the circulation component to make the liquid circulate inside the PTC heating component to achieve rapid heating of the liquid. While the wire transmits electricity, the current passes through the resistance temperature sensor 2 and analyzes the real-time temperature through the resistance.
[0024] The PTC heating component includes a ceramic thermal conductive column 4, a slot 401 and a heating wire 203. The ceramic thermal conductive column 4 is fixedly connected between the first fixing ring 3 and the second fixing ring 5. The ceramic thermal conductive column 4 has a slot 401 formed inside, and multiple heating wires 203 are installed inside the slot 401.
[0025] During use, current enters the heating wire 203 , and then the heating wire 203 begins to heat up, and then the temperature is transferred to the surrounding liquid through the ceramic heat-conducting column 4 .
[0026] The circulation component includes a first fixed frame 6, a piezoelectric ceramic motor 7, a drive shaft 8 and an auger 9. The inner wall of the first fixed ring 3 is fixedly connected to the first fixed frame 6, the inside of the first fixed frame 6 is fixedly connected to the piezoelectric ceramic motor 7, the output end of the piezoelectric ceramic motor 7 is fixedly connected to the drive shaft 8, the outer wall of the drive shaft 8 is fixedly connected to the auger 9, and the auger 9 is located inside the ceramic heat-conducting column 4.
[0027] When in use, the piezoelectric ceramic motor 7 is turned on and the auger 9 is driven to rotate through the drive shaft 8. When the auger 9 rotates, the liquid around the equipment can be sucked in from the top of the ceramic heat-conducting column 4, and then after being heated by the ceramic heat-conducting column 4, it is discharged from the bottom of the ceramic heat-conducting column 4, so that the liquid can circulate inside the ceramic heat-conducting column 4.
[0028] The inner wall of the second fixing ring 5 is fixedly connected to the second fixing frame 10 , the interior of the second fixing frame 10 is fixedly connected to the bearing 11 , and the bottom of the driving shaft 8 is fixedly connected to the interior of the bearing 11 .
[0029] When in use, the position of the drive shaft 8 can be fixed by the bearing 11 without affecting the rotation of the drive shaft 8 .
[0030] A display screen 101 is embedded in the outer wall of the controller 1 , and a control button 102 is fixedly mounted on the outer wall of the controller 1 .
[0031] When in use, the required temperature can be set through the control button 102; the real-time temperature of the liquid can be displayed through the display screen 101.
[0032] Working principle: first place the device in the liquid, then set the required temperature through the controller 1, then transmit the current to the heating wire 203 through the wire, then the heating wire 203 begins to heat up, and then the temperature is transmitted to the surrounding liquid through the ceramic thermal conductive column 4, and then turn on the piezoelectric ceramic motor 7, and drive the auger 9 to rotate through the drive shaft 8. When the auger 9 rotates, the liquid around the device can be sucked in from the top of the ceramic thermal conductive column 4, and then after being heated by the ceramic thermal conductive column 4, it is discharged from the bottom of the ceramic thermal conductive column 4, so that the liquid can be circulated inside the ceramic thermal conductive column 4.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A heater with a built-in PTC heating component, comprising a controller (1), a resistance temperature sensor (2) and a PTC heating component, characterized in that: The controller (1) is connected to the resistance temperature sensor (2) via a power line, and the resistance temperature sensor (2) is connected to the PTC heating component via an electric wire. A first fixing ring (3) is fixedly mounted on the top of the PTC heating component, and a second fixing ring (5) is fixedly connected to the bottom of the PTC heating component. The resistance temperature sensor (2) is mounted inside the first fixing ring (3). A circulation component is fixedly mounted on the inner walls of the first fixing ring (3) and the second fixing ring (5), and the circulation component is used to control the circulation of liquid inside the ceramic heat-conducting column (4).
2. The heater with a built-in PTC heating element according to claim 1, characterized in that: The PTC heating component comprises a ceramic heat-conducting column (4), a slot (401) and a heating wire (203); the ceramic heat-conducting column (4) is fixedly connected between the first fixing ring (3) and the second fixing ring (5); a slot (401) is provided inside the ceramic heat-conducting column (4); and a plurality of heating wires (203) are installed inside the slot (401).
3. The heater with a built-in PTC heating element according to claim 1, characterized in that: The circulation component comprises a first fixing frame (6), a piezoelectric ceramic motor (7), a drive shaft (8) and an auger (9); the inner wall of the first fixing ring (3) is fixedly connected to the first fixing frame (6); the interior of the first fixing frame (6) is fixedly connected to the piezoelectric ceramic motor (7); the output end of the piezoelectric ceramic motor (7) is fixedly connected to the drive shaft (8); the outer wall of the drive shaft (8) is fixedly connected to the auger (9); and the auger (9) is located inside the ceramic heat-conducting column (4).
4. The heater with a built-in PTC heating element according to claim 3, characterized in that: The inner wall of the second fixing ring (5) is fixedly connected to a second fixing frame (10), the interior of the second fixing frame (10) is fixedly connected to a bearing (11), and the bottom of the drive shaft (8) is fixedly connected to the interior of the bearing (11).
5. The heater with a built-in PTC heating element according to claim 1, characterized in that: A display screen (101) is embedded in the outer wall of the controller (1), and a control button (102) is fixedly mounted on the outer wall of the controller (1).
Citation Information
Patent Citations
Heater embedded with PTC (Positive Temperature Coefficient) heating component
CN217825399U