Electronic ceramic spray dryer

Through the combined design of the drive mechanism and the drying component, the problem of high energy consumption in electronic ceramic spray drying is solved, and efficient atomization and drying effect is achieved, reducing operating costs.

CN223196561UActive Publication Date: 2025-08-08WUXI KAIYIDE DRYING EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422448248.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-08
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The prior art requires a lot of power to drive the atomizer and the fan during the spray drying of electronic ceramics, resulting in an increase in the operating cost of equipment and reducing the production effect.

Method used

The combination design of the drive mechanism and drying component is adopted, and the eccentric wheel and extrusion are driven by the drive motor to make the ceramic liquid form a mist in the sleeve. At the same time, the heating plate and a hair dryer are used to dry at high temperature to reduce energy consumption.

Benefits of technology

It improves atomization and drying efficiency, reduces equipment operating costs, and improves production results.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223196561U_ABST
    Figure CN223196561U_ABST
Patent Text Reader

Abstract

The utility model discloses an electronic ceramic spray dryer which comprises a box body, the top of the box body is fixedly connected with a tank body, the right side of the box body is communicated with an air inlet, the left side of the box body is communicated with an air outlet, the interior of the box body is fixedly connected with an L-shaped plate, the interior of the box body is fixedly connected with a placing plate, and the surface of the placing plate is fixedly connected with a sleeve. A conveying pipe is fixedly connected to the surface of the sleeve, the input end of the conveying pipe communicates with the bottom of the tank body, and a driving mechanism is arranged in the box body. The driving mechanism and the drying assembly are used in cooperation, electronic ceramic spray can be rapidly dried and formed, and the problems that when the electronic ceramic spray is dried, in order to achieve the good atomization effect and drying efficiency, a large amount of power is usually consumed to drive an atomizer, a draught fan and other devices, the operation cost of the devices is increased, and the drying efficiency is high are solved. And the electronic ceramic spraying production effect is reduced, and the advantage of reducing energy consumption is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electronic ceramic production, in particular to an electronic ceramic spray dryer. Background Art

[0002] Electronic ceramics refer to ceramic materials used in the electronics industry to manufacture electronic components and devices. They possess a range of excellent electrical, magnetic, optical, and thermal properties, making them a key foundational material for the electronic information industry. Insulating ceramics are primarily used in insulating circuits, ensuring that current flows along a predetermined path without leakage. Alumina ceramics, for example, offer high insulation resistance and high voltage resistance, making them widely used as substrates and packaging materials for various electronic devices. Dielectric ceramics play a key role in capacitors, storing charge. Barium titanate ceramics, a common dielectric ceramic with a high dielectric constant, are used to manufacture large-capacity capacitors. Piezoelectric ceramics generate electrical signals when subjected to mechanical stress, and conversely, mechanically deform when an electric field is applied. This characteristic has led to their widespread use in sensors, transducers, and other fields.

[0003] The existing technical solutions have the following defects: when drying electronic ceramic spray, in order to achieve good atomization effect and drying efficiency, a large amount of power is usually required to drive the atomizer, fan and other equipment, which increases the equipment operating cost and reduces the production effect of the electronic ceramic spray. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide an electronic ceramic spray dryer, which has the advantage of reducing energy consumption and solves the problem that when drying electronic ceramic spray, in order to achieve good atomization effect and drying efficiency, a large amount of power is usually required to drive the atomizer, fan and other equipment, which increases the equipment operating cost and reduces the production effect of the electronic ceramic spray.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an electronic ceramic spray dryer, comprising a box body, the top of the box body is fixedly connected to a tank body, the right side of the box body is connected to an air inlet, the left side of the box body is connected to an air outlet, the interior of the box body is fixedly connected to an L-shaped plate, the interior of the box body is fixedly connected to a placement plate, the surface of the placement plate is fixedly connected to a sleeve, the surface of the sleeve is fixedly connected to a delivery pipe, the input end of the delivery pipe is connected to the bottom of the tank body, a driving mechanism is provided inside the box body, and a drying component is provided inside the box body.

[0006] As a preferred embodiment of the present invention, the driving mechanism includes a driving motor, the bottom of the driving motor is fixedly connected to the surface of the L-shaped plate, the output end of the driving motor is fixedly connected to the transmission shaft, the front side of the transmission shaft is fixedly connected to an eccentric wheel, the front side of the eccentric wheel is rotatably connected to a connecting rod via a pin shaft, the bottom of the connecting rod is rotatably connected to a movable seat via a pin shaft, the bottom of the movable seat is fixedly connected to an extrusion piece, the surface of the extrusion piece is slidably connected to the inner wall of the sleeve, the surface of the transmission shaft is fixedly sleeved with a driving wheel, the surface of the driving wheel is rotatably sleeved with a belt, and the right side of the belt is rotatably connected to a driven wheel.

[0007] As a preferred embodiment of the present invention, the drying component includes a heating box, the bottom of the heating box is fixedly connected to the top of the placement plate, the interior of the heating box is fixedly connected to a heating plate, the top of the heating box is connected to a hair dryer, the output end of the hair dryer is fixedly connected to a round rod, the rear side of the round rod is fixedly connected to the interior of the driven wheel, the bottom of the heating box is connected to an air blow pipe, the output end of the air blow pipe is connected to a diverter plate, the left side of the diverter plate is connected to a nozzle, the bottom of the placement plate is fixedly connected to a filter plate, and the left side of the filter plate is connected to the air outlet.

[0008] As a preferred embodiment of the present invention, pulleys are fixedly connected to the four corners of the bottom of the box body, and the pulleys are located at the bottom of the placement plate.

[0009] As a preferred embodiment of the present invention, the filter plate is arranged in an inclined shape, and the filter plate is located on the top of the pulley.

[0010] As a preferred embodiment of the present invention, a storage box is slidably connected to the bottom of the inner wall of the box, and the storage box is located at the bottom of the diverter plate.

[0011] As a preferred embodiment of the present invention, a maintenance window is fixedly connected to the rear side of the box body by bolts, and the maintenance window is located on the rear side of the tank body.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model starts the heating plate to heat the heating plate to the required temperature, starts the driving motor, and the output end of the driving motor drives the transmission shaft, eccentric wheel, connecting rod, movable seat, and extrusion piece to rotate with the transmission shaft as the center. When the extrusion piece moves toward the top of the sleeve, the extrusion piece and the delivery pipe are no longer in contact, and the ceramic liquid in the tank body flows to the inside of the sleeve through the delivery pipe, and then moves downward through the extrusion piece, and the ceramic liquid is squeezed into mist through the holes of the sleeve. At the same time, the transmission shaft drives the driving wheel, belt, and driven wheel to rotate, and the driven wheel drives the round rod to rotate, and the round rod drives the hair dryer to blow air, and the hot air flow is sprayed through the blowing pipe, diverter plate, and nozzle to dry the ceramic liquid at high temperature, and the ceramic powder is intercepted by the filter plate, which solves the problem that when drying the electronic ceramic spray, in order to achieve good atomization effect and drying efficiency, a large amount of power is usually consumed to drive the atomizer, fan and other equipment, which increases the equipment operating cost and reduces the production effect of the electronic ceramic spray, and has the advantage of reducing energy consumption.

[0014] 2. The utility model sets a driving mechanism, and starts the output end of the driving motor to drive the transmission shaft, eccentric wheel, connecting rod, movable seat, and extrusion piece to rotate around the transmission shaft. When the extrusion piece moves toward the top of the sleeve, the extrusion piece and the delivery pipe are no longer in contact, and the ceramic liquid inside the tank body flows into the interior of the sleeve through the delivery pipe. When the extrusion piece moves downward, the ceramic liquid is squeezed into a mist through the holes of the sleeve, thereby improving the efficiency of squeezing the ceramic liquid into a mist. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a rear view of the box body of the utility model;

[0017] Figure 3 This is a half-section front view of the box body of the utility model;

[0018] Figure 4 This is a half-section rear view of the box body of the utility model;

[0019] Figure 5 It is a three-dimensional diagram of the heating plate of the present invention.

[0020] In the figure: 1. Box body; 2. Tank body; 3. Air inlet; 4. Air outlet; 5. L-shaped plate; 6. Placement plate; 7. Sleeve; 8. Delivery pipe; 9. Driving mechanism; 91. Driving motor; 92. Transmission shaft; 93. Eccentric wheel; 94. Connecting rod; 95. Movable seat; 96. Extrusion piece; 97. Driving wheel; 98. Belt; 99. Driven wheel; 10. Drying assembly; 101. Heating box; 102. Heating plate; 103. Blower; 104. Round rod; 105. Blowing pipe; 106. Diverter plate; 107. Nozzle; 108. Filter plate; 11. Pulley; 12. Storage box; 13. Maintenance window. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 5 As shown, the utility model provides an electronic ceramic spray dryer, including a box body 1, the top of the box body 1 is fixedly connected to the tank body 2, the right side of the box body 1 is connected to the air inlet 3, the left side of the box body 1 is connected to the air outlet 4, the interior of the box body 1 is fixedly connected to an L-shaped plate 5, the interior of the box body 1 is fixedly connected to a placement plate 6, the surface of the placement plate 6 is fixedly connected to a sleeve 7, the surface of the sleeve 7 is fixedly connected to a delivery pipe 8, the input end of the delivery pipe 8 is connected to the bottom of the tank body 2, the interior of the box body 1 is provided with a driving mechanism 9, and the interior of the box body 1 is provided with a drying component 10.

[0023] refer to Figure 5 The driving mechanism 9 includes a driving motor 91. The bottom of the driving motor 91 is fixedly connected to the surface of the L-shaped plate 5. The output end of the driving motor 91 is fixedly connected to the transmission shaft 92. The front side of the transmission shaft 92 is fixedly connected to an eccentric wheel 93. The front side of the eccentric wheel 93 is rotatably connected to a connecting rod 94 through a pin shaft. The bottom of the connecting rod 94 is rotatably connected to a movable seat 95 through a pin shaft. The bottom of the movable seat 95 is fixedly connected to an extrusion piece 96. The surface of the extrusion piece 96 is slidably connected to the inner wall of the sleeve 7. The surface of the transmission shaft 92 is fixedly sleeved with a driving wheel 97. The surface of the driving wheel 97 is rotatably sleeved with a belt 98. The right side of the belt 98 is rotatably connected to a driven wheel 99.

[0024] As a technical optimization solution of the present invention, a driving mechanism 9 is set up, and the output end of the driving motor 91 is started to drive the transmission shaft 92, the eccentric wheel 93, the connecting rod 94, the movable seat 95, and the extrusion piece 96 to rotate around the transmission shaft 92. When the extrusion piece 96 moves toward the top of the sleeve 7, the extrusion piece 96 and the delivery pipe 8 are no longer in contact. The ceramic liquid inside the tank body 2 flows to the inside of the sleeve 7 through the delivery pipe 8, and then when the extrusion piece 96 moves downward, the ceramic liquid is squeezed into a mist through the holes of the sleeve 7, thereby improving the efficiency of extruding the ceramic liquid into a mist.

[0025] refer to Figure 5 The drying component 10 includes a heating box 101, the bottom of the heating box 101 is fixedly connected to the top of the placement plate 6, the interior of the heating box 101 is fixedly connected to a heating plate 102, the top of the heating box 101 is connected to a hair dryer 103, the output end of the hair dryer 103 is fixedly connected to a round rod 104, the rear side of the round rod 104 is fixedly connected to the interior of the driven wheel 99, the bottom of the heating box 101 is connected to an air blowing pipe 105, the output end of the air blowing pipe 105 is connected to a diverter plate 106, the left side of the diverter plate 106 is connected to a nozzle 107, the bottom of the placement plate 6 is fixedly connected to a filter plate 108, and the left side of the filter plate 108 is connected to the air outlet 4.

[0026] As a technical optimization solution of the present invention, by setting up a drying component 10, it can be used in conjunction with the driving mechanism 9. First, the heating plate 102 is started to heat the heating plate 102 to the required temperature, and then the drive shaft 92 drives the driving wheel 97, the belt 98, and the driven wheel 99 to rotate. The driven wheel 99 drives the round rod 104 to rotate, and the round rod 104 drives the hair dryer 103 to blow air. The hot air flow is ejected through the blowing pipe 105, the diverter plate 106, and the nozzle 107 to dry the ceramic liquid at high temperature. The ceramic powder is intercepted by the filter plate 108, thereby improving the drying efficiency of the ceramic spray.

[0027] refer to Figure 2 The four corners of the bottom of the box body 1 are fixedly connected with pulleys 11, and the pulley 11 is located at the bottom of the placement plate 6.

[0028] As a technical optimization solution of the present invention, by providing the pulley 11, the pulley 11 can be used to facilitate rapid transfer when the equipment is transported, thereby improving the transport effect of the equipment.

[0029] refer to Figure 5 The filter plate 108 is arranged in an inclined shape, and the filter plate 108 is located on the top of the pulley 11.

[0030] As a technical optimization solution of the present invention, the filter plate 108 is set in an inclined shape, so that the ceramic powder can fall through the inclined setting of the filter plate 108 after being intercepted by the filter plate 108, thereby reducing the blockage of the filter plate 108 by the ceramic powder and improving the use effect of the filter plate 108.

[0031] refer to Figure 3 The bottom of the inner wall of the box body 1 is slidably connected with a storage box 12, and the storage box 12 is located at the bottom of the diverter plate 106.

[0032] As a technical optimization solution of the present invention, by providing the storage box 12, the dried ceramic powder can be stored through the storage box 12, thereby improving the storage effect of the ceramic powder.

[0033] refer to Figure 2 The rear side of the box body 1 is fixedly connected with a maintenance window 13 by bolts, and the maintenance window 13 is located on the rear side of the tank body 2.

[0034] As a technical optimization solution of the present invention, by providing the maintenance window 13, rapid maintenance can be performed through the maintenance window 13 when the equipment is inspected and maintained, thereby improving the maintenance effect of the equipment.

[0035] The working principle and usage process of the present invention are as follows: when in use, the heating plate 102 is started to heat the heating plate 102 to the required temperature, and the driving motor 91 is started. The output end of the driving motor 91 drives the transmission shaft 92, the eccentric wheel 93, the connecting rod 94, the movable seat 95, and the extrusion piece 96 to rotate with the transmission shaft 92 as the center. When the extrusion piece 96 moves toward the top of the sleeve 7, the extrusion piece 96 cancels contact with the delivery pipe 8, and the ceramic liquid inside the tank body 2 flows into the interior of the sleeve 7 through the delivery pipe 8, and then moves downward through the extrusion piece 96. The ceramic liquid is squeezed into a mist through the holes of the sleeve 7. At the same time, the transmission shaft 92 drives the driving wheel 97, the belt 98, and the driven wheel 99 to rotate, and the driven wheel 99 drives the round rod 104 to rotate. The round rod 104 drives the hair dryer 103 to blow air, and the hot air flow is sprayed through the blowing pipe 105, the diverter plate 106, and the nozzle 107 to dry the ceramic liquid at high temperature, and the ceramic powder is intercepted by the filter plate 108.

[0036] In summary, the electronic ceramic spray dryer, through the coordinated use of the box body 1, the tank body 2, the air inlet 3, the air outlet 4, the L-shaped plate 5, the placement plate 6, the sleeve 7, the conveying pipe 8, the driving mechanism 9 and the drying assembly 10, solves the problem that when drying the electronic ceramic spray, in order to achieve good atomization effect and drying efficiency, a large amount of power is usually required to drive the atomizer, the fan and other equipment, which increases the equipment operating cost and reduces the production effect of the electronic ceramic spray.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electronic ceramic spray dryer, comprising a housing (1), characterized in that: The top of the box (1) is fixedly connected to the tank (2), the right side of the box (1) is connected to the air inlet (3), the left side of the box (1) is connected to the air outlet (4), the interior of the box (1) is fixedly connected to the L-shaped plate (5), the interior of the box (1) is fixedly connected to the placement plate (6), the surface of the placement plate (6) is fixedly connected to the sleeve (7), the surface of the sleeve (7) is fixedly connected to the delivery pipe (8), the input end of the delivery pipe (8) is connected to the bottom of the tank (2), the interior of the box (1) is provided with a driving mechanism (9), and the interior of the box (1) is provided with a drying component (10).

2. The electronic ceramic spray dryer according to claim 1, characterized in that: The driving mechanism (9) comprises a driving motor (91), the bottom of the driving motor (91) is fixedly connected to the surface of the L-shaped plate (5), the output end of the driving motor (91) is fixedly connected to a transmission shaft (92), the front side of the transmission shaft (92) is fixedly connected to an eccentric wheel (93), the front side of the eccentric wheel (93) is rotatably connected to a connecting rod (94) via a pin, the bottom of the connecting rod (94) is rotatably connected to a movable seat (95) via a pin, the bottom of the movable seat (95) is fixedly connected to an extrusion piece (96), the surface of the extrusion piece (96) is slidably connected to the inner wall of the sleeve (7), the surface of the transmission shaft (92) is fixedly sleeved with a driving wheel (97), the surface of the driving wheel (97) is rotatably sleeved with a belt (98), and the right side of the belt (98) is rotatably connected to a driven wheel (99).

3. The electronic ceramic spray dryer according to claim 2, characterized in that: The drying assembly (10) comprises a heating box (101), the bottom of the heating box (101) is fixedly connected to the top of the placement plate (6), the interior of the heating box (101) is fixedly connected to a heating plate (102), the top of the heating box (101) is connected to a hair dryer (103), the output end of the hair dryer (103) is fixedly connected to a round rod (104), the rear side of the round rod (104) is fixedly connected to the interior of the driven wheel (99), the bottom of the heating box (101) is connected to an air blowing pipe (105), the output end of the air blowing pipe (105) is connected to a diverter plate (106), the left side of the diverter plate (106) is connected to a nozzle (107), the bottom of the placement plate (6) is fixedly connected to a filter plate (108), and the left side of the filter plate (108) is connected to an air outlet (4).

4. The electronic ceramic spray dryer according to claim 1, characterized in that: The four corners of the bottom of the box (1) are fixedly connected with pulleys (11), and the pulleys (11) are located at the bottom of the placement plate (6).

5. The electronic ceramic spray dryer according to claim 3, characterized in that: The filter plate (108) is arranged in an inclined shape, and the filter plate (108) is located on the top of the pulley (11).

6. The electronic ceramic spray dryer according to claim 3, characterized in that: The bottom of the inner wall of the box body (1) is slidably connected to a storage box (12), and the storage box (12) is located at the bottom of the diverter plate (106).

7. The electronic ceramic spray dryer according to claim 1, characterized in that: A maintenance window (13) is fixedly connected to the rear side of the box body (1) via bolts, and the maintenance window (13) is located on the rear side of the tank body (2).