Mixing device for water-based paint auxiliary ingredient
By using a vacuum pump and filter plate to remove bubbles during the mixing process of water-based paint, the problem of air introduction by the agitator is solved, and a more uniform and stable mixing is achieved, improving the surface quality of the water-based paint.
Patent Information
- Application Number
- CN202422407688.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the mixing process of water-based paint, the mixer moves at high speed to introduce air, causing bubbles to occur on the surface, affecting the mixing effect and product quality.
The gas in the mixing tank is pumped away and collected into the gas collection box. The vacuum degree is monitored by a vacuum gauge, combined with the exhaust valve and filter plate, remove bubbles and intercept solid particles, and ensure that the mixing is carried out under a vacuum environment.
It reduces bubble generation, improves the uniformity and stability of mixing, improves the surface smoothness and aesthetics of water-based paint, and improves product quality.
Smart Images

Figure CN223196908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-based paint processing, in particular to a mixing device used for water-based paint auxiliary agent batching. Background Art
[0002] Water-based paint is harmless to the human body and does not pollute the environment. The paint film is plump, crystal clear, flexible, water-resistant, wear-resistant and easy to use. Water-based paint additives are usually used for mixing during the production process of water-based paint.
[0003] After water-based paint additives are added to water-based paint, they usually need to be stirred and mixed. During the stirring process, air may be introduced into the surface of the water-based paint due to the high-speed movement of the stirrer, causing bubbles to form on the surface of the water-based paint. When bubbles are mixed on the surface of the paint film, holes will be formed after brushing or spraying, affecting the smoothness and appearance of the water-based paint surface. At the same time, bubbles will generate stress in the paint film, resulting in poor mixing effect, causing surface defects in the subsequent drying and curing process, and causing the product quality of the paint to decline. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a mixing device for water-based paint additive ingredients.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A mixing device for water-based paint additive ingredients, comprising a workbench, a mixing tank body disposed on the workbench, a vacuum pipe connected to one side of the mixing tank body, an air collecting box disposed on one side of the workbench, both ends of the vacuum pipe being in communication with the interior of the mixing tank body and the air collecting box, and a vacuum pump disposed at one end of the vacuum pipe close to the mixing tank body;
[0007] A discharge port is provided on the top of the workbench, which is connected to the interior of the mixing tank. One end of the discharge port is connected to a bubble discharge pipe, one end of which is connected to the interior of the gas collecting box. An exhaust valve is provided between the discharge port and the bubble discharge pipe.
[0008] Preferably, a sealing cover is provided on the top of the mixing tank body, a feed port is provided in the middle of the mixing tank body, the feed port passes through the sealing cover and is communicated with the interior of the mixing tank body, and a discharge pipe is communicated with the top of the feed port;
[0009] A support plate is fixedly connected to the sealing cover, and an electric push rod is provided on the side of the support plate close to the feed port. The output end of the electric push rod is connected to a weighing plate. A rectangular hole is opened on the side wall of the discharge pipe, and one side of the weighing plate passes through the rectangular hole and extends to the interior of the discharge pipe. A pressure sensor is provided at the bottom of the weighing plate.
[0010] Preferably, a driving motor is provided at the bottom of the workbench, and an output end of the driving motor is connected to a stirring shaft. The end of the stirring shaft passes through the workbench and extends to the interior of the mixing tank body, and a plurality of stirring blades are fixedly connected to the outer surface.
[0011] Preferably, a discharge pipe is symmetrically provided at the bottom of the mixing tank body, the discharge pipe is communicated with the interior of the mixing tank body, and a solenoid valve is provided at one end of the discharge pipe close to the mixing tank body.
[0012] Preferably, the side walls of the mixing tank are electrically connected to a vacuum gauge and a pressure safety valve via connecting lines.
[0013] Preferably, a filter plate is provided inside the air collecting box, and a plurality of ejector pins are fixedly connected to the filter plate.
[0014] The beneficial effects of the utility model are:
[0015] A vacuum pump is used to extract the gas inside the mixing tank, and the gas is collected in a gas collecting box through a vacuum pipe. The vacuum state inside the mixing tank can be monitored using a vacuum gauge, which is beneficial to ensure that the interior of the mixing tank can reach the required vacuum degree in advance, thereby achieving the effect of mixing and stirring the water-based paint in a vacuum environment, reducing the dissolution and accumulation of gas in the liquid during the mixing process, and reducing the generation of bubbles. At the same time, vacuum mixing promotes the interaction between water-based paints, reduces the separation between components, and thereby improves the uniformity and stability of the mixing.
[0016] The exhaust valve can be used to allow the bubbles generated on the surface of the water-based paint during the mixing process to enter the air collecting box through the exhaust port and the bubble exhaust pipe. The bubbles can be punctured by the ejector pin on the filter plate, and the fixed particles mixed in the suspension can be intercepted and filtered, thereby reducing the impact of the bubbles on the surface of the water-based paint, improving the smoothness and aesthetics of the water-based paint surface, and further improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a mixing device for water-based paint additives proposed in the present invention;
[0018] Figure 2 This is a schematic diagram of the top view of a mixing device for water-based paint additive ingredients proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the connection structure between the sealing cover and the air collecting box of a mixing device for water-based paint additive ingredients proposed by the utility model;
[0020] Figure 4 The utility model proposes a mixing device for water-based paint additive ingredients Figure 3 Schematic diagram of the structure at the enlarged point A;
[0021] Figure 5 The utility model provides a schematic diagram of the connection structure between a driving motor and a stirring blade in a mixing device for water-based paint additive batching.
[0022] In the picture:
[0023] 1. Workbench; 2. Mixing tank; 3. Vacuum pipe; 4. Vacuum pump; 5. Gas collecting box; 501. Filter plate; 502. Ejector pin; 6. Sealing cover; 7. Discharge port; 8. Bubble discharge pipe; 9. Exhaust valve; 10. Feed inlet; 11. Discharge pipe; 12. Support plate; 13. Electric push rod; 14. Weighing plate; 15. Drive motor; 16. Stirring shaft; 17. Stirring blade; 18. Discharge pipe; 19. Vacuum gauge; 20. Pressure safety valve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0026] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here. Example
[0027] Reference Figure 1-5 A mixing device for water-based paint additives comprises a workbench 1, a mixing tank 2 is provided on the workbench 1, a vacuum pipe 3 is connected to one side of the mixing tank 2, an air collecting box 5 is provided on one side of the workbench 1, both ends of the vacuum pipe 3 are in communication with the interior of the mixing tank 2 and the air collecting box 5, and a vacuum pump 4 is provided at the end of the vacuum pipe 3 close to the mixing tank 2;
[0028] A discharge port 7 is provided on the top of the workbench 1, which is connected to the interior of the mixing tank 2. One end of the discharge port 7 is connected to a bubble discharge pipe 8, one end of which is connected to the interior of the gas collecting box 5. An exhaust valve 9 is provided between the discharge port 7 and the bubble discharge pipe 8.
[0029] A sealing cover 6 is provided on the top of the mixing tank body 2, and a feed port 10 is provided in the middle of the mixing tank body 2. The feed port 10 passes through the sealing cover 6 and is connected to the interior of the mixing tank body 2. The top of the feed port 10 is connected to a discharge pipe 11;
[0030] A support plate 12 is fixedly connected to the sealing cover 6, and an electric push rod 13 is provided on the side of the support plate 12 close to the feed port 10. The output end of the electric push rod 13 is connected to a weighing plate 14. A rectangular hole is provided on the side wall of the discharge pipe 11. One side of the weighing plate 14 passes through the rectangular hole and extends to the interior of the discharge pipe 11. A pressure sensor is provided at the bottom of the weighing plate 14.
[0031] A driving motor 15 is provided at the bottom of the workbench 1, and an output end of the driving motor 15 is connected to a stirring shaft 16. The end of the stirring shaft 16 passes through the workbench 1 and extends to the interior of the mixing tank 2, and a plurality of stirring blades 17 are fixedly connected to the outer surface.
[0032] A discharge pipe 18 is symmetrically provided at the bottom of the mixing tank body 2 . The discharge pipe 18 is communicated with the interior of the mixing tank body 2 . A solenoid valve is provided at one end of the discharge pipe 18 close to the mixing tank body 2 .
[0033] The side walls of the mixing tank 2 are electrically connected to a vacuum gauge 19 and a pressure safety valve 20 via connecting lines.
[0034] A filter plate 501 is provided inside the air collecting box 5 , and a plurality of ejector pins 502 are fixedly connected to the filter plate 501 .
[0035] In this embodiment, when it is necessary to mix and stir the water-based paint additive ingredients with the water-based paint, the water-based paint additive is first added to the weighing plate 14 of the discharge pipe 11, and the pressure sensor at the bottom weighs the water-based paint additive on the weighing plate 14. After it reaches a certain weight, the electric push rod 13 is started, and the operation of the electric push rod 13 drives the weighing plate 14 to move to the left, so that the discharge pipe 11 and the feed port 10 are in a connected state. At this time, the water-based paint additive on the weighing plate 14 naturally falls from the feed port 10 into the mixing tank body 2 by gravity.
[0036] Specifically, when the water-based paint additive enters the mixing tank body 2 and contacts and mixes with the water-based paint, before starting to stir, first start the vacuum pump 4. When the vacuum pump 4 is running, the gas inside the mixing tank body 2 is extracted, and then the gas enters the gas collecting box 5 through the vacuum pipe 3 and is collected. At the same time, the vacuum state inside the mixing tank body 2 is monitored by the vacuum gauge 19 on one side to ensure that the interior of the mixing tank body 2 can reach the required vacuum degree in advance, promote the interaction between water-based paints, reduce the separation phenomenon between components, and improve the uniformity and stability of the water-based paint mixing.
[0037] When the interior of the mixing tank body 2 reaches a certain vacuum state, the electric push rod 13 is started again to drive the weighing plate 14 to move to the right, closing the feed port 10, and then the drive motor 15 is started. The operation of the drive motor 15 drives the stirring shaft 16 to rotate, and the stirring shaft 16 rotates and drives the stirring blade 17 to rotate, so that when the stirring blade 17 rotates, it can drive the water-based paint additive and the water-based paint solution in the mixing tank body 2 to mix and stir. When bubbles are generated on the surface of the water-based paint during the stirring process, the exhaust valve 9 is started when the bubbles rise. At this time, the bubbles pass through the discharge port 7 and then enter the air collecting box 5 through the bubble discharge pipe 8. When the bubbles enter When it reaches the interior of the air collecting box 5 and passes through the filter plate 501, the ejector pin 502 on its surface punctures the bubbles, so that the solid particles mixed in the bubbles are separated from the bubbles, and the solid particles and impurities are intercepted and precipitated by the filter plate 501, ensuring the uniformity of the water-based paint during the mixing process, reducing the impact of bubbles on the surface of the water-based paint, and ensuring the quality of the product. When the water-based paint is mixed, the solenoid valve is opened, and then the water-based paint inside the mixing tank body 2 can be discharged through the discharge pipe 18. At this time, the pressure safety valve 20 can be used to release the pressure inside the mixing tank body 2, so that the internal state of the mixing tank body 2 returns to normal, so that it can be used normally next time.
[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A mixing device for water-based paint additives, comprising a workbench (1), characterized in that: A mixing tank (2) is provided on the workbench (1), a vacuum pipe (3) is connected to one side of the mixing tank (2), a gas collecting box (5) is provided on one side of the workbench (1), both ends of the vacuum pipe (3) are in communication with the interior of the mixing tank (2) and the gas collecting box (5), and a vacuum pump (4) is provided at one end of the vacuum pipe (3) close to the mixing tank (2); A discharge port (7) is provided on the top of the workbench (1), the discharge port (7) being in communication with the interior of the mixing tank (2), one end of the discharge port (7) being connected to a bubble discharge pipe (8), one end of the bubble discharge pipe (8) being in communication with the interior of the gas collecting box (5), and an exhaust valve (9) being provided between the discharge port (7) and the bubble discharge pipe (8).
2. A mixing device for water-based paint additives according to claim 1, characterized in that: A sealing cover (6) is provided on the top of the mixing tank body (2), a feed port (10) is provided in the middle of the mixing tank body (2), the feed port (10) passes through the sealing cover (6) and is in communication with the interior of the mixing tank body (2), and a discharge pipe (11) is connected to the top of the feed port (10); A support plate (12) is fixedly connected to the sealing cover (6), an electric push rod (13) is provided on one side of the support plate (12) close to the feed port (10), an output end of the electric push rod (13) is connected to a weighing plate (14), a rectangular hole is provided on the side wall of the discharge pipe (11), one side of the weighing plate (14) passes through the rectangular hole and extends to the inside of the discharge pipe (11), and a pressure sensor is provided at the bottom of the weighing plate (14).
3. A mixing device for water-based paint additives according to claim 1, characterized in that: A driving motor (15) is provided at the bottom of the workbench (1), and an output end of the driving motor (15) is connected to a stirring shaft (16). The end of the stirring shaft (16) passes through the workbench (1) and extends into the interior of the mixing tank (2), and a plurality of stirring blades (17) are fixedly connected to the outer surface.
4. A mixing device for water-based paint additives according to claim 1, characterized in that: A discharge pipe (18) is symmetrically provided at the bottom of the mixing tank body (2), the discharge pipe (18) being in communication with the interior of the mixing tank body (2), and a solenoid valve is provided at one end of the discharge pipe (18) close to the mixing tank body (2).
5. A mixing device for water-based paint additives according to claim 1, characterized in that: The side walls of the mixing tank (2) are electrically connected to a vacuum gauge (19) and a pressure safety valve (20) via connecting lines.
6. A mixing device for water-based paint additives according to claim 1, characterized in that: A filter plate (501) is provided inside the air collecting box (5), and a plurality of ejector pins (502) are fixedly connected to the filter plate (501).