Paint spraying and transferring integrated tool for special-shaped parts

Abstract

The utility model discloses a paint spraying and transferring integrated tool for special-shaped parts, and relates to the technical field of part paint spraying. The cross beam assemblies are arranged on the chassis assembly, and the cross beam assemblies are arranged at intervals; at least one stand column assembly is detachably and vertically arranged on each cross beam assembly; a plurality of stand column positioning screw hole structures are arranged on the cross beam assembly at intervals. The stand column assemblies are detachably connected with the corresponding stand column positioning screw hole structures on the cross beam assembly through bolts. The top of the stand column assembly is provided with a first support structure used for bearing the to-be-painted special-shaped part or a first screw hole structure used for being connected with the to-be-painted special-shaped part. Through cooperation of the stand column assemblies and the cross beam assemblies, layout adjustment of the stand column assemblies on the cross beam assemblies is adjusted, the special-shaped parts are fixed, and the paint film quality and transfer safety of paint spraying of the special-shaped parts are effectively guaranteed.

Description

Technical Field

[0001] The present application relates to the technical field of parts painting, and in particular to an integrated tooling for painting and transferring special-shaped parts. Background Art

[0002] With the rapid advancement of rail vehicle technology, public aesthetic standards for its appearance are constantly rising, leading to the emergence of numerous unusually shaped parts in vehicle design. These unique parts require a surface painting process during the final stage of processing to enhance their corrosion and weather resistance. However, the traditional method for painting these unusually shaped parts is to place the workpieces on a spray booth or hang them from a spray rack using hooks. Due to the diverse shapes of unusually shaped parts, whether placed horizontally or suspended, they inevitably experience movement under the high-pressure paint airflow. This directly impacts paint quality and causes paint defects such as missed sprays, thick sprays, dripping, and orange peel. Furthermore, the process of transferring parts from the spray painting area to the baking room and then to the storage area after baking can easily damage the surface paint. This not only reduces overall product quality but also significantly impacts application efficiency due to the lengthy transfer process.

[0003] Therefore, in order to meet actual needs, an integrated technology for painting and transferring special-shaped parts is now provided. Summary of the Invention

[0004] In response to the defects existing in the prior art, the purpose of this application is to provide an integrated tooling for the painting and transportation of special-shaped parts. By cooperating with the column assembly and the beam assembly, the layout of the column assembly on the beam assembly is adjusted to fix the special-shaped parts, thereby effectively ensuring the paint film quality and transportation safety of the special-shaped parts.

[0005] In order to achieve the above objectives, the technical solution adopted by this application is:

[0006] The present application provides an integrated tool for spraying and transferring special-shaped parts, the tool comprising:

[0007] chassis components;

[0008] A plurality of crossbeam assemblies are provided on the chassis assembly, wherein the crossbeam assemblies are arranged at intervals;

[0009] At least one column assembly is detachably mounted on each of the beam assemblies;

[0010] A plurality of column positioning screw hole structures are arranged at intervals on the crossbeam assembly;

[0011] The column assembly is detachably connected to the corresponding column positioning screw hole structure on the beam assembly by bolts;

[0012] The top of the column assembly is provided with a first bracket structure for supporting the special-shaped parts to be painted or a first screw hole structure for connecting the special-shaped parts to be painted.

[0013] Based on the above technical solution, at least two of the column assemblies are located on a set of symmetrical sides of the chassis assembly.

[0014] Based on the above technical solution, the heights of the column assemblies are inconsistent.

[0015] Based on the above technical solution, the chassis assembly is a frame structure.

[0016] Based on the above technical solution, a plurality of first slot structures are symmetrically arranged at the bottom of the chassis assembly.

[0017] Based on the above technical solution, a plurality of universal wheels are symmetrically arranged at the bottom of the chassis assembly.

[0018] On the basis of the above technical solution, the universal wheel is equipped with a locking mechanism.

[0019] On the basis of the above technical solution, the crossbeam assembly is detachably arranged on the chassis assembly through a bracket structure.

[0020] Compared with the prior art, the advantages of this application are:

[0021] This application adjusts the layout of the column assembly on the beam assembly through the coordination of the column assembly and the beam assembly, fixes the special-shaped parts, and effectively ensures the paint film quality and transportation safety of the special-shaped parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0023] Figure 1 This is a structural diagram of the integrated tooling for spraying and transferring special-shaped parts according to an embodiment of the present application;

[0024] Figure 2 This is a side view of the integrated tooling for spraying and transferring special-shaped parts according to an embodiment of the present application;

[0025] Figure 3 This is a front view of the integrated tooling for spraying and transferring special-shaped parts according to an embodiment of the present application;

[0026] Figure 4This is a schematic diagram of the working state of the integrated tooling for spraying and transferring special-shaped parts according to an embodiment of the present application;

[0027] In the picture:

[0028] 1. Chassis assembly; 2. Crossbeam assembly; 20. Column positioning screw hole structure; 3. Column assembly; 30. First bracket structure; 31. First screw hole structure; 4. First slot structure; 5. Universal wheel; 6. Bracket structure; A. Special-shaped parts to be painted. DETAILED DESCRIPTION

[0029] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0030] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.

[0031] An embodiment of the present application provides an integrated tooling for spray painting and transporting special-shaped parts. By cooperating with the column assembly and the beam assembly, the layout of the column assembly on the beam assembly is adjusted to fix the special-shaped parts, effectively ensuring the paint film quality and transportation safety of the special-shaped parts.

[0032] To achieve the above technical effects, the overall idea of this application is as follows:

[0033] An integrated tooling for spray painting and transferring special-shaped parts, comprising:

[0034] Chassis assembly 1;

[0035] A plurality of crossbeam assemblies 2 are provided on the chassis assembly 1, wherein the crossbeam assemblies 2 are arranged at intervals;

[0036] At least one column assembly 3 is detachably mounted on each of the beam assemblies 2;

[0037] A plurality of column positioning screw hole structures 20 are arranged at intervals on the crossbeam assembly 2;

[0038] The column assembly 3 is detachably connected to the corresponding column positioning screw hole structure 20 on the beam assembly 2 by bolts;

[0039] The top of the column assembly 3 is provided with a first bracket structure 30 for supporting the special-shaped parts to be painted or a first screw hole structure 31 for connecting the special-shaped parts to be painted.

[0040] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.

[0041] See also Figures 1 to 4 As shown, the embodiment of the present application provides an integrated tool for spraying and transferring special-shaped parts, which includes:

[0042] Chassis assembly 1;

[0043] A plurality of crossbeam assemblies 2 are provided on the chassis assembly 1, wherein the crossbeam assemblies 2 are arranged at intervals;

[0044] At least one column assembly 3 is detachably mounted on each of the beam assemblies 2;

[0045] A plurality of column positioning screw hole structures 20 are arranged at intervals on the crossbeam assembly 2;

[0046] The column assembly 3 is detachably connected to the corresponding column positioning screw hole structure 20 on the beam assembly 2 by bolts;

[0047] The top of the column assembly 3 is provided with a first bracket structure 30 for supporting the special-shaped parts to be painted or a first screw hole structure 31 for connecting the special-shaped parts to be painted.

[0048] It should be noted that the top of the column assembly 3 can be configured with a first bracket structure 30 or a first screw hole structure 31, or can be configured with both the first bracket structure 30 and the first screw hole structure 31, that is, the first screw hole structure 31 is provided on the first bracket structure 30;

[0049] The first bracket structure 30 can enhance the flexibility of fixing special-shaped parts;

[0050] The first screw hole structure 31 can fix the special-shaped component more firmly.

[0051] In addition, a plurality of column positioning screw hole structures 20 are arranged at intervals on the crossbeam assembly 2;

[0052] The number of column assemblies 3 can be 2 to 3, or more. The position of the column assembly 3 on the beam assembly 2 can be adjusted according to the position of the fixing screw hole of the special-shaped component, and the corresponding column positioning screw hole structure 20 on the beam assembly 2 can be flexibly fixed to adapt to special-shaped components of different shapes, and then the first bracket structure 30 or the first screw hole structure 31 can be used to match the special-shaped component.

[0053] In the embodiment of the present application, the layout of the column assembly on the beam assembly is adjusted through the coordination between the column assembly and the beam assembly, and the special-shaped parts are fixed, thereby effectively ensuring the paint film quality and transportation safety of the special-shaped parts.

[0054] It should be noted that the technical solution of the embodiment of the present application is intended to overcome the common paint film quality problems such as spraying leaks, excessive coating thickness, dripping, and orange peel when painting special-shaped parts in the prior art, as well as the problems of long transportation time and easy collision damage;

[0055] The structure designed in the embodiments of this application exhibits several significant advantages over existing technologies: The tooling structure is simple and practical, making the assembly and fixation process between special-shaped parts and the tooling simple and quick. It can handle the spraying and transfer of multiple special-shaped parts simultaneously, ensuring operational stability and reliability. Furthermore, this design significantly reduces the time required to spray paint special-shaped parts, thereby significantly improving the efficiency of the entire production process.

[0056] Furthermore, at least two of the column assemblies 3 are located on a set of symmetrical sides of the chassis assembly 1 .

[0057] Furthermore, the heights of the column assemblies 3 are inconsistent.

[0058] Furthermore, the chassis assembly 1 is a frame structure.

[0059] Furthermore, a plurality of first slot structures 4 are symmetrically arranged at the bottom of the chassis assembly 1 .

[0060] If necessary, the first slot structure 4 is bolted to achieve a stable connection with the chassis component 1 .

[0061] After painting is completed, a forklift can be used to insert the first slot structure 4 to lift the tooling and carry out the transfer work.

[0062] Furthermore, a plurality of universal wheels 5 are symmetrically arranged at the bottom of the chassis assembly 1 .

[0063] Furthermore, the universal wheel 5 is equipped with a locking mechanism.

[0064] Furthermore, the crossbeam assembly 2 is detachably arranged on the chassis assembly 1 via a support structure 6 .

[0065] If necessary, four universal wheels 5 are assembled at the four corners of the base of the chassis assembly 1, and each universal wheel 5 is equipped with a locking mechanism, which can specifically be a locking buckle to ensure the stability of the tooling.

[0066] As shown in the accompanying drawings Figures 1 to 4 As shown, an integrated tooling for spray painting and transferring special-shaped parts is displayed;

[0067] The chassis assembly 1 of the tooling can be a frame structure, using a solid grid structure, welded from metal square tubes, with dimensions of 1500 mm in length and 860 mm in width;

[0068] The chassis assembly 1 carries a crossbeam assembly 2 , which is securely fixed to the chassis frame via a bracket structure 6 .

[0069] A first slot structure 4 is provided at the lower portion of the chassis assembly 1 , and flexible universal wheels 5 are provided at the four corners of the chassis assembly 1 .

[0070] The column assembly 3 is supported on the crossbeam assembly 2, and the column assemblies 3 are connected to each other through screw holes.

[0071] Among the column assemblies 3 , the tallest column assembly 3 reaches a height of 768 mm.

[0072] Furthermore, a first bracket structure 30 is installed at the top end of the column assembly 3. The first bracket structure 30 is provided with a first screw hole structure 31 for tightly fixing it with the screw hole on the special-shaped component through bolts.

[0073] According to the size of the special-shaped parts to be painted and the positions of the positioning screw holes, the corresponding position of the crossbeam assembly 2 on the chassis assembly 1 is adjusted and fixed by the support structure 6.

[0074] Subsequently, each of the column assemblies 3 is installed on the beam assembly 2 .

[0075] Place the special-shaped component on the tooling, ensure that the screw hole of the component is aligned with the first screw hole structure 31 on the first bracket structure 30, and tighten it with bolts to firmly fix the special-shaped component on the tooling.

[0076] Next, push the tooling into the paint booth and step on the locking buckle of the universal wheel 5 to ensure that the tooling remains stable and avoids any displacement during the entire painting process.

[0077] After the painting operation is completed, the tooling is pushed into the baking room so that the paint film can cure quickly.

[0078] After the baking process is complete, the painted parts are cooled to room temperature and then moved to the parts storage area. The special-shaped parts are unloaded and the tooling is returned to the paint room for reuse. When the batch of special-shaped parts is completed, a forklift is used to insert the fork arm into the first slot structure 4 and the tooling is stored in a dedicated storage workshop.

[0079] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0080] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.

[0081] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.

Claims

1. An integrated tooling for spray painting and transferring special-shaped parts, characterized in that: The tooling includes: Chassis assembly (1); A plurality of crossbeam assemblies (2) are arranged on the chassis assembly (1), wherein the crossbeam assemblies (2) are arranged at intervals; At least one column assembly (3) is detachably mounted on each of the beam assemblies (2); A plurality of column positioning screw hole structures (20) are arranged at intervals on the crossbeam assembly (2); The column assembly (3) is detachably connected to the corresponding column positioning screw hole structure (20) on the beam assembly (2) via bolts; The top of the column assembly (3) is provided with a first bracket structure (30) for supporting the special-shaped parts to be painted or a first screw hole structure (31) for connecting the special-shaped parts to be painted.

2. The integrated tooling for spray painting and transferring special-shaped parts according to claim 1, characterized in that: At least two of the column assemblies (3) are located on a set of symmetrical sides of the chassis assembly (1).

3. The integrated tooling for spray painting and transferring special-shaped parts according to claim 1, characterized in that: The heights of the column assemblies (3) are inconsistent.

4. The integrated tooling for spraying and transferring special-shaped parts according to claim 1, characterized in that: The chassis assembly (1) is a square frame structure.

5. The integrated tooling for spray painting and transferring special-shaped parts according to claim 1, characterized in that: A plurality of first slot structures (4) are symmetrically arranged at the bottom of the chassis assembly (1).

6. The integrated tooling for spraying and transferring special-shaped parts according to claim 1, characterized in that: A plurality of universal wheels (5) are symmetrically arranged at the bottom of the chassis assembly (1).

7. The integrated tooling for spraying and transferring special-shaped parts according to claim 6, characterized in that: The universal wheel (5) is equipped with a locking mechanism.

8. The integrated tooling for spraying and transferring special-shaped parts according to claim 1, characterized in that: The crossbeam assembly (2) is detachably arranged on the chassis assembly (1) via a support structure (6).

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