All-angle spraying device for plastic toy
Through the multi-axis moving design of the full-angle spraying device for plastic toys, the problem of paint aerosol diffusion in large-scale production of the spraying device is solved, achieving more efficient spraying effect and lower environmental pollution risks.
Patent Information
- Application Number
- CN202422166314.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the mass production of existing plastic toy spraying devices, the range of spray gun movement is expanded, resulting in the expansion of the aerosol dissipation of the paint, increasing the burden of ventilation and sewage discharge in the production space, and the risk of pollution is high.
A full-angle spraying device for plastic toys is designed, and the multi-axis movement is carried out on the bottom side of the spraying mechanism by driving the workbench to perform multi-axis movement on the bottom side of the spraying mechanism, combining the first translation and rotation mechanism, the full-angle spraying of the plastic toy is realized, reducing the diffusion range of paint mist.
It improves the integrity and uniformity of the spray surface coverage, reduces the pollution of paint particles and solvents in the production space, and simplifies the difficulty of setting up ventilation and exhaust gas treatment devices.
Smart Images
Figure CN223197240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toy spraying devices, in particular to a full-angle spraying device for plastic toys. Background Art
[0002] The spray painting process for plastic toys involves evenly applying color or coating to the surface of a toy to enhance its appearance and durability. Plastic toy spray painting equipment is primarily used to evenly apply paint to the surface of plastic toys. In existing plastic toy spray painting processes, for small-batch production or fine-grained spraying operations, manual spray guns are typically used. Operators manually control the spraying process to achieve complex shapes or detailed surfaces. For large-scale production, spray guns are typically mounted on automated equipment, with programmable control over the spray path and coating thickness to improve production efficiency and consistency.
[0003] Existing automatic spraying devices for plastic toys generally use automated equipment to control the spray gun to spray the surface of plastic toys at all angles. However, this spraying method causes the movement range of the spray gun to expand, and the dispersion range of the paint mist to expand accordingly, thereby increasing the ventilation and sewage discharge burden of the production space and increasing the pollution risk of the production space. Utility Model Content
[0004] Based on this, it is necessary to provide a full-angle spraying device for plastic toys to address the technical problem that existing spraying devices for plastic toys have the risk of pollution in the production environment.
[0005] A full-angle spraying device for plastic toys includes a base, a workbench, a drive mechanism, and a spraying mechanism. The workbench, the drive mechanism, and the spraying mechanism are all installed on the base, wherein the drive mechanism is arranged on the top side surface of the base, and the workbench is installed on the output end of the drive mechanism, so that the drive mechanism can drive the workbench to move in multiple axes relative to the base; the spraying mechanism is arranged on the top side of the workbench and is connected to the base.
[0006] The driving mechanism includes a first translation mechanism and a first rotation mechanism. The first translation mechanism extends from one end of the base to the other end along the length direction of the base; the first rotation mechanism is installed at the output end of the first translation mechanism, so that the first translation mechanism can drive the first rotation mechanism to perform translational movement; the workbench is installed at the output end of the first rotation mechanism, so that the first rotation mechanism cooperates with the first translation mechanism to drive the workbench to perform biaxial movement relative to the spraying mechanism.
[0007] In one embodiment, the first translation mechanism is configured as an electric slide.
[0008] In one embodiment, the first rotating mechanism is configured as a rotating motor.
[0009] In one embodiment, the spraying mechanism includes a bracket and a spraying unit. The bracket is arranged across the top side of the workbench, and the spraying unit is installed on the bracket.
[0010] In one embodiment, the spraying mechanism further includes a second rotating mechanism, and the second rotating mechanism is disposed on the top of the bracket.
[0011] In one embodiment, the spray unit is installed at the output end of the second rotating mechanism, so that the second rotating mechanism can drive the spray unit to rotate.
[0012] In one embodiment, the second rotating mechanism is configured as a rotating motor.
[0013] In one embodiment, the spraying mechanism further includes a lifting mechanism, and the lifting mechanism is disposed on the top of the bracket.
[0014] In one embodiment, the second rotating mechanism is installed at the output end of the lifting mechanism, so that the lifting mechanism can drive the second rotating mechanism and the spraying unit to perform lifting movements.
[0015] In one embodiment, the lifting mechanism is configured as an electric slide.
[0016] In one embodiment, the above-mentioned bracket includes two pillars and a second translation mechanism. The two pillars are arranged parallel to each other on the base, the bottom end of each pillar is connected to the top surface of the base, and the other end of each pillar extends a preset distance toward the top side of the base; the second translation mechanism is arranged across the top side of the workbench, and the two ends of the second translation mechanism are respectively connected to the two pillars.
[0017] In one embodiment, the lifting mechanism is installed at the output end of the second translation mechanism, so that the second translation mechanism can drive the lifting mechanism, the second rotation mechanism and the spraying unit to perform translational movement.
[0018] In one embodiment, the second translation mechanism is configured as an electric slide.
[0019] In summary, the full-angle spraying device for plastic toys disclosed in the present invention drives a workbench to perform multi-axis movement on the bottom side of the spraying mechanism through a driving mechanism. Thus, when the plastic toy is mounted on the surface of the workbench, the workbench can drive the plastic toy to move along a preset trajectory on the bottom side of the spraying mechanism, so that the multiple spraying surfaces of the plastic toy can face the output end of the spraying mechanism, so that the plastic toy can be sprayed at all angles, thereby improving the integrity and uniformity of the coverage of the sprayed surface of the plastic toy and improving the spraying efficiency. Among them, the driving mechanism includes a first translation mechanism and a first rotation mechanism, and the first translation mechanism can drive the first rotation mechanism to perform translational movement; the workbench is mounted on the output end of the first rotation mechanism, so that the first rotation mechanism cooperates with the first translation mechanism to drive the workbench to perform biaxial movement relative to the spraying mechanism. Based on this, the spraying mechanism can perform lateral full-angle spraying on the plastic toy mounted on the workbench. Compared with traditional automatic spraying equipment, the full-angle spraying device for plastic toys of the utility model does not need to control the spraying unit to move over a large range, so that the paint mist can be limited to a smaller range, thereby reducing the difficulty of setting up ventilation and exhaust treatment equipment, and effectively reducing paint particle pollution and solvent pollution in the production space. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of a full-angle spraying device for plastic toys in one embodiment;
[0021] Figure 2 Schematic diagram of the structure of a full-angle spraying device for plastic toys in one embodiment. DETAILED DESCRIPTION
[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0026] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0028] See also Figures 1 to 2 The utility model discloses a full-angle spraying device 10 for plastic toys, which includes a base 100, a workbench 200, a driving mechanism 300 and a spraying mechanism 400. The workbench 200, the driving mechanism 300 and the spraying mechanism 400 are all installed on the base 100, wherein the driving mechanism 300 is arranged on the top side surface of the base 100, and the workbench 200 is installed at the output end of the driving mechanism 300, so that the driving mechanism 300 can drive the workbench 200 to move in multiple axes relative to the base 100; the spraying mechanism 400 It is arranged on the top side of the workbench 200 and connected to the base 100. Based on this, the driving mechanism 300 can drive the workbench 200 to perform multi-axis movement on the bottom side of the spraying mechanism 400. Therefore, when the plastic toy is installed on the surface of the workbench 200, the workbench 200 can drive the plastic toy to move along a preset trajectory on the bottom side of the spraying mechanism 400, so that multiple spraying surfaces of the plastic toy can face the output end of the spraying mechanism 400, so that the plastic toy can be sprayed at all angles, thereby improving the integrity and uniformity of the coverage of the spraying surface of the plastic toy and improving the spraying efficiency. Specifically, the drive mechanism 300 includes a first translation mechanism 310 and a first rotation mechanism 320. The first translation mechanism 310 extends from one end of the base 100 to the other along the length of the base 100. The first rotation mechanism 320 is mounted at the output end of the first translation mechanism 310, thereby driving the first rotation mechanism 320 to perform translational motion. The workbench 200 is mounted at the output end of the first rotation mechanism 320. Therefore, the first rotation mechanism 320, in conjunction with the first translation mechanism 310, can drive the workbench 200 to perform biaxial movement relative to the spray mechanism 400. Based on this, the spray mechanism 400 can perform lateral, full-angle spraying on plastic toys mounted on the workbench 200. In one embodiment, the first translation mechanism 310 is configured as an electric slide; in another embodiment, the first rotation mechanism 320 is configured as a rotary motor.
[0029] Furthermore, the spraying mechanism 400 includes a bracket 410 and a spraying unit 420 . The bracket 410 is arranged across the top side of the workbench 200 , and the spraying unit 420 is installed on the bracket 410 , so that the spraying unit 420 can spray the plastic toys installed on the workbench 200 .
[0030] Furthermore, the spraying mechanism 400 also includes a second rotating mechanism 430, which is disposed on top of the bracket 410. The spraying unit 420 is mounted on the output end of the second rotating mechanism 430. Thus, the second rotating mechanism 430 can drive the spraying unit 420 to rotate, thereby coordinating with the workbench 200 to adjust the spraying angle of the spraying unit 420 according to actual production needs. In one embodiment, the second rotating mechanism 430 is configured as a rotary motor.
[0031] Furthermore, the spraying mechanism 400 also includes a lifting mechanism 440, which is disposed on the top of the bracket 410. The second rotating mechanism 430 is mounted on the output end of the lifting mechanism 440. Thus, the lifting mechanism 440 can drive the second rotating mechanism 430 and the spraying unit 420 to perform lifting and lowering movements, thereby adjusting the spraying height of the spraying unit 420 on the plastic toy according to actual production requirements. In one embodiment, the lifting mechanism 440 is configured as an electric slide.
[0032] Furthermore, the bracket 410 includes two pillars 411 and a second translation mechanism 412. The two pillars 411 are arranged parallel to each other on the base 100. The bottom end of each pillar 411 is connected to the top surface of the base 100, and the other end of each pillar 411 extends a preset distance toward the top side of the base 100. The second translation mechanism 412 is arranged across the top side of the workbench 200, and the two ends of the second translation mechanism 412 are respectively connected to the two pillars 411. Specifically, the lifting mechanism 440 is installed at the output end of the second translation mechanism 412, so that the second translation mechanism 412 can drive the lifting mechanism 440, the second rotation mechanism 430 and the spray unit 420 to perform translational movement, so as to adjust the lateral spraying position of the spray unit 420 on the plastic toy according to actual production requirements. In one embodiment, the second translation mechanism 412 is configured as an electric slide.
[0033] In summary, the full-angle spraying device for plastic toys disclosed in the present invention drives a workbench to perform multi-axis movement on the bottom side of the spraying mechanism through a driving mechanism. Thus, when the plastic toy is mounted on the surface of the workbench, the workbench can drive the plastic toy to move along a preset trajectory on the bottom side of the spraying mechanism, so that the multiple spraying surfaces of the plastic toy can face the output end of the spraying mechanism, so that the plastic toy can be sprayed at all angles, thereby improving the integrity and uniformity of the coverage of the sprayed surface of the plastic toy and improving the spraying efficiency. Among them, the driving mechanism includes a first translation mechanism and a first rotation mechanism, and the first translation mechanism can drive the first rotation mechanism to perform translational movement; the workbench is mounted on the output end of the first rotation mechanism, so that the first rotation mechanism cooperates with the first translation mechanism to drive the workbench to perform biaxial movement relative to the spraying mechanism. Based on this, the spraying mechanism can perform lateral full-angle spraying on the plastic toy mounted on the workbench. Compared with traditional automatic spraying equipment, the full-angle spraying device for plastic toys of the utility model does not need to control the spraying unit to move over a large range, so that the paint mist can be limited to a smaller range, thereby reducing the difficulty of setting up ventilation and exhaust treatment equipment, and effectively reducing paint particle pollution and solvent pollution in the production space.
[0034] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0035] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.
Claims
1. A full-angle spraying device for plastic toys, characterized in that: include: A base, a workbench, a drive mechanism, and a spray mechanism, wherein the workbench, the drive mechanism, and the spray mechanism are all mounted on the base, the drive mechanism is disposed on the top surface of the base, and the workbench is mounted on the output end of the drive mechanism; the spray mechanism is disposed on the top side of the workbench and connected to the base; The driving mechanism includes a first translation mechanism and a first rotation mechanism, the first translation mechanism extends from one end of the base to the other end along the length direction of the base; the first rotation mechanism is installed at the output end of the first translation mechanism, and the first translation mechanism can drive the first rotation mechanism to perform translational movement; the workbench is installed at the output end of the first rotation mechanism, and the first rotation mechanism cooperates with the first translation mechanism to drive the workbench to perform biaxial movement relative to the spraying mechanism.
2. The full-angle spraying device for plastic toys according to claim 1, characterized in that: The first translation mechanism is configured as an electric slide.
3. The full-angle spraying device for plastic toys according to claim 1, characterized in that: The first rotating mechanism is configured as a rotating motor.
4. The full-angle spraying device for plastic toys according to claim 1, characterized in that: The spraying mechanism includes a bracket and a spraying unit. The bracket is arranged across the top side of the workbench, and the spraying unit is installed on the bracket.
5. The full-angle spraying device for plastic toys according to claim 4, characterized in that: The spraying mechanism further includes a second rotating mechanism, which is disposed on the top of the bracket; the spraying unit is mounted on the output end of the second rotating mechanism, so that the second rotating mechanism can drive the spraying unit to rotate.
6. The full-angle spraying device for plastic toys according to claim 5, characterized in that: The second rotating mechanism is configured as a rotating motor.
7. The full-angle spraying device for plastic toys according to claim 5, characterized in that: The spraying mechanism further includes a lifting mechanism, which is disposed on the top of the bracket; the second rotating mechanism is installed at the output end of the lifting mechanism, so that the lifting mechanism can drive the second rotating mechanism and the spraying unit to perform lifting movements.
8. The full-angle spraying device for plastic toys according to claim 7, characterized in that: The lifting mechanism is configured as an electric slide.
9. The full-angle spraying device for plastic toys according to claim 7, characterized in that: The bracket includes two pillars and a second translation mechanism, the two pillars are arranged parallel to each other on the base, the bottom end of each pillar is connected to the top surface of the base, and the other end of each pillar extends a preset distance toward the top side of the base; the second translation mechanism is arranged across the top side of the workbench, and the two ends of the second translation mechanism are respectively connected to the two pillars; the lifting mechanism is installed at the output end of the second translation mechanism, so that the second translation mechanism can drive the lifting mechanism, the second rotating mechanism and the spraying unit to perform translational movement.
10. The full-angle spraying device for plastic toys according to claim 9, characterized in that: The second translation mechanism is configured as an electric slide.