Automatic equipment for cleaning surface of high-voltage insulator

Abstract

The utility model provides automatic equipment for cleaning the surface of a high-voltage insulator, which relates to the technical field of laser cleaning and comprises a smoke purifier and a laser cleaning machine, a dust collection pipeline is connected between the smoke purifier and the laser cleaning machine, a processing table is arranged in the laser cleaning machine, and a laser cleaning head is connected to the bottom of a driving adjusting assembly. A magnetic rotary table is arranged on the surface of the machining table, a workpiece body is arranged on a panel of the magnetic rotary table, a rotary table body is connected to the bottom of the magnetic rotary table, an indexer is connected to one side of the rotary table body, and a driving air cylinder is connected to the bottom of the rotary table body. The magnetic rotary table is driven to rotate at a fixed angle, workpiece bodies on the surfaces are cleaned one by one, the structure is simple, the workpiece bodies can be firmly adsorbed to the rotary table, accurate rotation and positioning are achieved through the graduator and the driving air cylinder, and the stability and efficiency of the cleaning process are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of laser cleaning, in particular to automated equipment for cleaning the surface of high-voltage insulators. Background Art

[0002] Laser cleaning is the process of using high-brightness and good-directional continuous or pulsed laser to form a laser beam with a specific spot shape and energy distribution through optical focusing and spot shaping. The laser beam is then irradiated onto the contaminated material that needs to be cleaned. After the contaminant material attached to it absorbs the laser energy, it will produce a series of complex physical and chemical processes such as vibration, melting, combustion, and even gasification, and ultimately the contaminant will be removed from the material surface.

[0003] The prior art has the following technical problems:

[0004] 1. When used for laser surface cleaning, the workpiece adopts a single clamping cleaning method, which is inefficient and inconvenient to clean;

[0005] 2. During the laser cleaning process, the smoke and dust generated are difficult to collect, which leads to contamination of the workpiece and is not conducive to practical use. Utility Model Content

[0006] The utility model aims to solve the shortcomings of the prior art, namely, low efficiency of single laser cleaning and difficulty in cleaning smoke and dust, and proposes an automated device for cleaning the surface of high-voltage insulators.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an automated equipment for cleaning the surface of high-voltage insulators, comprising a smoke purifier and a laser cleaning machine, a dust suction pipe being connected between the smoke purifier and the laser cleaning machine, a processing table being provided inside the laser cleaning machine, a drive adjustment component being provided on the surface of the processing table, a laser cleaning head being connected to the bottom of the drive adjustment component, a magnetic turntable being provided on the surface of the processing table, a workpiece body being provided on the magnetic turntable panel, a turntable body being connected to the bottom of the magnetic turntable, a divider being connected to one side of the turntable body, and a drive cylinder being connected to the bottom of the turntable body.

[0008] Preferably, a dust cover is connected to the end of the laser cleaning head, a power control chamber is provided at the bottom of the processing table, and the end of the dust suction pipe away from the smoke purifier is located on the side of the laser cleaning head.

[0009] Preferably, the surface of the drive adjustment component includes a longitudinal coarse adjustment guide rail and a transverse adjustment guide rail. The bottom surface of the longitudinal coarse adjustment guide rail is bolted to the surface of the processing table. The surface of the longitudinal coarse adjustment guide rail is slidingly provided with a transverse adjustment guide rail. The surface of the transverse adjustment guide rail is slidingly connected with a longitudinal fine adjustment guide rail. The longitudinal fine adjustment guide rail is connected to the end of the laser cleaning head.

[0010] Preferably, magnetic platforms are distributed circumferentially on the surface of the magnetic turntable, and the magnetic platforms correspond one-to-one to the workpiece bodies.

[0011] Preferably, the longitudinal coarse adjustment guide rail, the lateral adjustment guide rail and the longitudinal fine adjustment guide rail are all driven by cylinders, and the longitudinal coarse adjustment guide rail, the lateral adjustment guide rail and the longitudinal fine adjustment guide rail are all independently controlled.

[0012] Preferably, a control panel is bolted to the outer surface of the laser cleaning machine, and the control panel is electrically connected to the smoke purifier and the laser cleaning machine.

[0013] Preferably, the dust collection pipe is made of a rigid material, one end of the dust collection pipe is connected to the side of the smoke purifier, and the surface of the dust collection pipe is bolted to the surface of the laser cleaning machine through a clamp.

[0014] Beneficial effects

[0015] In the utility model, the processing table surface of the laser cleaning machine is adopted, and the laser cleaning head is driven by the driving adjustment component to clean the surface of the workpiece body. After the magnetic turntable is driven to move to the specified position by the driving cylinder, the turntable body utilizes the function of the indexer to drive the magnetic turntable to rotate at a fixed angle, so as to realize the cleaning of the workpiece body on the surface one by one. The structure is simple, so that the workpiece body can be firmly adsorbed on the turntable, and precise rotation and positioning can be achieved through the indexer and the driving cylinder, thereby ensuring the stability and efficiency of the cleaning process.

[0016] In the utility model, a dust purifier is connected to the side of the laser cleaning machine through a dust suction pipe to perform dust suction during the laser cleaning process. The dust generated during the laser cleaning process can be effectively captured and purified, thereby ensuring the cleanliness of the working environment and reducing the impact on the health of the operator. At the same time, the dust cover design at the end of the laser cleaning head can effectively prevent dust and other impurities from damaging the laser cleaning head, thereby ensuring the long-term stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a surface structure diagram of the processing table of the present utility model;

[0018] Figure 2 For the utility model Figure 1 A magnified view of point A;

[0019] Figure 3 This is an axonometric view of the processing table surface of the present utility model;

[0020] Figure 4 It is a three-dimensional structural diagram of the utility model.

[0021] Legend:

[0022] 1. Dust purifier; 2. Dust suction duct; 3. Control panel; 4. Laser cleaning machine; 5. Processing table; 6. Power control chamber; 7. Drive cylinder; 8. Turntable body; 9. Indexer; 10. Magnetic turntable; 11. Magnetic table; 12. Workpiece body; 13. Dust cover; 14. Laser cleaning head; 15. Drive adjustment assembly; 1501. Longitudinal coarse adjustment guide rail; 1502. Horizontal adjustment guide rail; 1503. Longitudinal fine adjustment guide rail. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0024] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:

[0026] Reference Figure 1-4 , an automated equipment for cleaning the surface of a high-voltage insulator, includes a smoke purifier 1 and a laser cleaning machine 4. A dust suction pipe 2 is connected between the smoke purifier 1 and the laser cleaning machine 4. The dust suction pipe 2 is made of rigid material, one end of the dust suction pipe 2 is connected to the side of the smoke purifier 1, and the surface of the dust suction pipe 2 is bolted to the surface of the laser cleaning machine 4 through a clamp. The end of the dust suction pipe 2 away from the smoke purifier 1 is located on the side of the laser cleaning head 14. When the laser cleaning machine 4 cleans the surface of the insulator, the smoke generated is sucked into the smoke purifier 1 through the dust suction pipe 2. One end of the dust suction pipe 2 is connected to the side of the laser cleaning machine 4, and the other end is connected to the smoke purifier 1, ensuring that the smoke can be quickly captured after it is generated. Through the smoke purification and dust suction system, the working environment can be kept clean, the impact on the health of the operators can be reduced, and environmental pollution can be reduced at the same time.

[0027] When the surface of the workpiece is cleaned, the laser cleaning machine 4 is provided with a processing table 5, the surface of the processing table 5 is provided with a drive adjustment component 15, and the bottom of the drive adjustment component 15 is connected with a laser cleaning head 14. The laser cleaning head 14 can be precisely adjusted in the longitudinal and transverse directions under the drive of the drive adjustment component 15, so as to achieve precise cleaning of the surface of the insulator. When the workpiece is cleaned, the surface of the processing table 5 is provided with a magnetic turntable 10, the panel of the magnetic turntable 10 is provided with a workpiece body 12, the bottom of the magnetic turntable 10 is connected with a turntable body 8, one side of the turntable body 8 is connected with a divider 9, and the bottom of the turntable body 8 is connected with a divider 9. The magnetic turntable 10 and the turntable body 8 are responsible for fixing the workpiece body 12 in a specific position, and realizing the rotation and positioning of the workpiece through the indexer 9 and the driving cylinder 7. The laser cleaning technology can realize non-contact and damage-free cleaning. At the same time, combined with the precise adjustment of the driving adjustment component 15, it can ensure the uniformity and thoroughness of cleaning and improve the cleaning quality. The surface of the magnetic turntable 10 is circumferentially distributed with magnetic tables 11, and the magnetic tables 11 correspond one to one with the workpiece body 12. The design of the magnetic turntable 10 and the turntable body 8 can ensure the stability and safety of the workpiece during the cleaning process, while improving the cleaning efficiency.

[0028] To ensure the safety and control structure of cleaning, a dust cover 13 is connected to the end of the laser cleaning head 14, and a power control chamber 6 is provided at the bottom of the processing table 5. The dust cover 13 is installed at the end of the laser cleaning head 14 to prevent dust and other impurities from damaging the laser cleaning head 14. A control screen 3 is bolted to the outer surface of the laser cleaning machine 4. The control screen 3 is electrically connected to the smoke purifier 1 and the laser cleaning machine 4. The control screen 3 is electrically connected to the smoke purifier 1 and the laser cleaning machine 4 for operation and control of the equipment. The dust cover 13 can effectively protect the laser cleaning head 14 and extend its service life. The control screen 3 provides a convenient operation interface for operators to monitor and control the equipment.

[0029] When adjusting the control precision of the laser cleaning head 14, the surface of the driving adjustment component 15 is provided with a longitudinal coarse adjustment guide rail 1501 and a transverse adjustment guide rail 1502. The bottom surface of the longitudinal coarse adjustment guide rail 1501 is bolted to the surface of the processing table 5. The surface of the longitudinal coarse adjustment guide rail 1501 is slidingly provided with a transverse adjustment guide rail 1502. The surface of the transverse adjustment guide rail 1502 is slidingly connected with a longitudinal fine adjustment guide rail 1503. The longitudinal fine adjustment guide rail 1503 is connected to the end of the laser cleaning head 14. The longitudinal coarse adjustment guide rail 1501, the transverse adjustment guide rail 1502 and the longitudinal fine adjustment guide rail 1503 are all driven by cylinders, and the longitudinal coarse adjustment guide rail 1501, the transverse adjustment guide rail 1502 and the longitudinal fine adjustment guide rail 1503 are all independently controlled. The driving adjustment component 15 is composed of the longitudinal coarse adjustment guide rail 1501, the transverse adjustment guide rail 1502 and the longitudinal fine adjustment guide rail 1503. These guide rails are driven by cylinders to achieve precise adjustment of the laser cleaning head 14. Each guide rail is independently controlled to ensure flexibility and accuracy of adjustment. By precisely adjusting the drive adjustment component 15, insulators of different sizes and shapes can be cleaned, thereby improving the adaptability and flexibility of the equipment. Specific embodiment two:

[0031] Reference Figure 1-4 When the entire device is actually used, a laser is set inside the power control chamber 6 to generate and drive the laser. The smoke purifier 1 adopts the existing smoke purifier 1 structure, and its internal structure ensures that the entire device can realize the extraction and purification structure of smoke.

[0032] In actual use, an infrared sensing sensor can be set on the surface of the magnetic turntable 10 to identify the surface workpiece body 12. When the surface workpiece body 12 is sensed, a signal is sent to an external controller, and a driving signal is sent through the controller to control the operation of the driving cylinder 7 and the turntable body 8.

[0033] The turntable body 8 is composed of a motor, the output of the motor structure is connected to the indexer 9, and the indexer 9 is connected to the magnetic turntable 10 to achieve fixed-angle drive control of the magnetic turntable 10.

[0034] In summary:

[0035] 1. The surface of the processing table 5 of the laser cleaning machine 4 is used. The laser cleaning head 14 is driven by the adjustment component 15 to clean the surface of the workpiece body 12. After the magnetic turntable 10 is moved to the specified position by the driving cylinder 7, the turntable body 8 uses the function of the indexer 9 to drive the magnetic turntable 10 to rotate at a fixed angle to achieve the cleaning of the workpiece body 12 on the surface one by one. The structure is simple, so that the workpiece body 12 can be firmly adsorbed on the turntable, and the indexer 9 and the driving cylinder 7 can achieve precise rotation and positioning, ensuring the stability and efficiency of the cleaning process;

[0036] 2. The side of the laser cleaning machine 4 is connected to the dust purifier 1 through the dust suction pipe 2 for dust suction during the laser cleaning process. The dust generated during the laser cleaning process can be effectively captured and purified, thereby ensuring the cleanliness of the working environment and reducing the impact on the health of the operators. At the same time, the dust cover 13 design at the end of the laser cleaning head 14 can effectively prevent dust and other impurities from damaging the laser cleaning head 14, thereby ensuring the long-term stable operation of the equipment.

[0037] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated device for cleaning the surface of a high-voltage insulator, comprising a smoke purifier (1) and a laser cleaning machine (4), characterized in that: A dust collection pipe (2) is connected between the smoke purifier (1) and the laser cleaning machine (4); a processing table (5) is provided inside the laser cleaning machine (4); a driving adjustment component (15) is provided on the surface of the processing table (5); a laser cleaning head (14) is connected to the bottom of the driving adjustment component (15); a magnetic turntable (10) is provided on the surface of the processing table (5); a workpiece body (12) is provided on the panel of the magnetic turntable (10); a turntable body (8) is connected to the bottom of the magnetic turntable (10); a divider (9) is connected to one side of the turntable body (8); and a driving cylinder (7) is connected to the bottom of the turntable body (8).

2. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 1, characterized in that: The end of the laser cleaning head (14) is connected to a dust cover (13), the bottom of the processing table (5) is provided with a power control chamber (6), and the end of the dust suction pipe (2) away from the smoke purifier (1) is located on the side of the laser cleaning head (14).

3. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 1, characterized in that: The surface of the driving adjustment component (15) includes a longitudinal coarse adjustment guide rail (1501) and a transverse adjustment guide rail (1502); the bottom surface of the longitudinal coarse adjustment guide rail (1501) is bolted to the surface of the processing table (5); the surface of the longitudinal coarse adjustment guide rail (1501) is slidably provided with a transverse adjustment guide rail (1502); the surface of the transverse adjustment guide rail (1502) is slidably connected with a longitudinal fine adjustment guide rail (1503); the longitudinal fine adjustment guide rail (1503) is connected to the end of the laser cleaning head (14).

4. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 1, characterized in that: Magnetic platforms (11) are distributed circumferentially on the surface of the magnetic turntable (10), and the magnetic platforms (11) correspond one to one with the workpiece bodies (12).

5. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 3, characterized in that: The longitudinal coarse adjustment guide rail (1501), the transverse adjustment guide rail (1502) and the longitudinal fine adjustment guide rail (1503) are all driven by cylinders, and the longitudinal coarse adjustment guide rail (1501), the transverse adjustment guide rail (1502) and the longitudinal fine adjustment guide rail (1503) are all independently controlled.

6. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 1, characterized in that: A control panel (3) is bolted to the outer surface of the laser cleaning machine (4), and the control panel (3) is electrically connected to the smoke purifier (1) and the laser cleaning machine (4).

7. The automated equipment for cleaning the surface of a high-voltage insulator according to claim 1, characterized in that: The dust collection pipe (2) is made of a rigid material, one end of the dust collection pipe (2) is connected to the side of the smoke purifier (1), and the surface of the dust collection pipe (2) is bolted to the surface of the laser cleaning machine (4) through a clamp.

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