Assembly process conveying mechanism based on vibration technology

Abstract

The utility model discloses an assembly process conveying mechanism based on a vibration technology, which comprises an operating mechanism, the operating mechanism comprises an isolation frame, a protective net is arranged in the isolation frame, an expansion frame is arranged on the isolation frame, an operator is arranged at one end of the expansion frame, an expansion processing table is arranged in the isolation frame, and a transmission chain is arranged on the expansion processing table. Clamping equipment is arranged on the transmission chain, a vibration disc is arranged on one side of the clamping equipment, a supporting frame and a machining mechanism are arranged between the two isolation frames, the machining mechanism comprises a conveying frame, a containing table is arranged on the conveying frame, a pusher is arranged at one end of the containing table, and monitoring equipment and a machining workshop are arranged on the conveying frame; a mechanical arm is arranged on one side of the machining workshop. The conveying mechanism is used for solving the technical problem that the machining precision and the production efficiency are low due to insufficient conveying precision of an existing conveying mechanism in the assembly process, and therefore the purpose of effectively improving the machining precision and the production efficiency is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly technology, in particular to an assembly technology transmission mechanism based on vibration technology. Background Art

[0002] Assembly process conveyors are indispensable equipment in modern manufacturing, widely used in industries such as automotive manufacturing, electronics assembly, and home appliance production. These conveyors use mechanical, pneumatic, or electric devices to move workpieces from one process to the next, ensuring the continuity and efficiency of the production line. Common conveyor mechanisms include conveyor belts, roller conveyors, and chain conveyors. They play a vital role in the production process, significantly improving production efficiency and product quality by automating the transfer of workpieces.

[0003] However, existing assembly process transmission mechanisms have some defects during actual use. First, traditional transmission mechanisms can usually only achieve simple straight-line or fixed-path transmission, which is difficult to adapt to complex production process requirements, especially when fine processing and multi-process operations are required, and the transmission accuracy and flexibility are insufficient. Secondly, the existing transmission mechanism lacks real-time monitoring and feedback adjustment mechanisms during the workpiece transmission process, which is prone to transmission errors and affects processing accuracy and production efficiency. In addition, the maintenance and cleaning of the equipment are arduous, and operators need to spend a lot of time and energy on equipment inspection and cleaning, which increases maintenance costs and downtime. Therefore, there is an urgent need for an assembly process transmission mechanism based on vibration technology. Utility Model Content

[0004] The purpose of this utility model is to provide an assembly process transmission mechanism based on vibration technology, which is used to solve the technical problem of low processing accuracy and production efficiency caused by insufficient transmission accuracy in existing assembly process transmission mechanisms, thereby achieving the purpose of effectively improving processing accuracy and production efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an assembly process transmission mechanism based on vibration technology, comprising: an operating mechanism, the operating mechanism comprising an isolation frame, a protective net is provided in the isolation frame, an expansion frame is provided on the isolation frame, an operator is provided at one end of the expansion frame, an expansion processing table is provided in the isolation frame, a transmission chain is provided on the expansion processing table, a clamping device is provided on the transmission chain, a vibration disk is provided on one side of the clamping device, a support frame and a processing mechanism are provided between the two isolation frames, the processing mechanism comprises a conveying frame, a placement table is provided on the conveying frame, a pusher is provided at one end of the placement table, a monitoring device and a processing workshop are provided on the conveying frame, and a robotic arm is provided on one side of the processing workshop.

[0006] As a preferred embodiment, a workshop mechanism is provided at the bottom of the isolation frame, the expansion processing table and the conveying rack. The workshop mechanism includes a bottom plate, and a manual processing table, a placement rack and a power supply device are provided on the bottom plate.

[0007] As a preferred embodiment, the isolation frame, the expansion processing table and the bottom of the conveying rack are all fixedly connected to the bottom plate, the manual processing table and the power supply equipment are placed on the bottom plate, and the placement rack is limited on the bottom plate for sliding.

[0008] As a preferred embodiment, the outer surface of the protective net is nested in the isolation frame, one end of the expansion frame is fixedly connected to the top of the isolation frame, and one end of the operator is fixed to the end of the expansion frame away from the isolation frame.

[0009] As a preferred embodiment, the expansion processing table is placed in an isolation frame, the transmission chain is limited to work on the expansion processing table, the clamping device is docked on the transmission chain, and the support frame is fixed on the expansion processing table.

[0010] Compared with the prior art, the advantages and positive effects of the present invention are:

[0011] The utility model sends the workpiece into the first processing workshop for pre-locking by a pusher, and the monitoring equipment monitors the processing process in real time and adjusts the working parameters of the operator and the processing workshop according to the feedback to ensure the processing accuracy and efficiency. After the pre-locking is completed, the workpiece is sent out of the first processing workshop by the pusher and arrives at the designated position, and the assembly components are transported to the workpiece by the vibration plate, the clamping device and the robotic arm. The workpiece is sent into the second processing workshop by the pusher for further locking, and then sent out of the processing area by the pusher and the conveyor rack. The operator takes out the workpiece for subsequent processing or packaging. Finally, the operating mechanism and the processing mechanism are turned off in turn, and the equipment is inspected and maintained, especially the transmission chain is cleaned, the clamping device is checked and the monitoring equipment is maintained to ensure that the equipment is in good condition when it is used next time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The present invention provides a schematic diagram of the workshop structure of an assembly process transmission mechanism based on vibration technology.

[0013] Figure 2 The utility model provides a schematic diagram of the operating mechanism structure of an assembly process transmission mechanism based on vibration technology.

[0014] Figure 3 The utility model provides a schematic diagram of the processing mechanism structure of an assembly process transmission mechanism based on vibration technology.

[0015] Legend:

[0016] 1. Operating mechanism; 11. Isolation frame; 12. Protective net; 13. Expansion frame; 14. Operator; 15. Expansion processing table; 16. Transmission chain; 17. Clamping device; 18. Support frame; 19. Vibration plate;

[0017] 2. Processing mechanism; 21. Conveyor rack; 22. Placement table; 23. Pusher; 24. Monitoring equipment; 25. Processing workshop; 26. Robotic arm;

[0018] 3. Workshop structure; 31. Bottom plate; 32. Manual processing table; 33. Placement rack; 34. Power supply equipment. DETAILED DESCRIPTION

[0019] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0020] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0021] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integration; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or an interaction between two components. However, the phrase "direct connection" indicates that the two connected entities are not connected through an intermediate structure, but are connected to form a whole through a connecting structure. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0023] In the present invention, unless otherwise expressly specified and limited, a first feature "above" or "below" a second feature may be such that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0024] like Figure 1-3 As shown, the utility model provides a technical solution: an assembly process transmission mechanism based on vibration technology, comprising: an operating mechanism 1, the operating mechanism 1 comprises an isolation frame 11, a protective net 12 is provided in the isolation frame 11, an expansion frame 13 is provided on the isolation frame 11, an operator 14 is provided at one end of the expansion frame 13, an expansion processing table 15 is provided in the isolation frame 11, a transmission chain 16 is provided on the expansion processing table 15, a clamping device 17 is provided on the transmission chain 16, a vibration plate 19 is provided on one side of the clamping device 17, a support frame 18 and a processing mechanism 2 are provided between the two isolation frames 11, the processing mechanism 2 comprises a transmission frame 21, a transmission chain 16 is provided on the transmission chain 16, a clamping device 17 is provided on one side of the clamping device 17, a vibration plate 19 is provided, a support frame 18 and a processing mechanism 2 are provided between the two isolation frames 11, the processing mechanism 2 comprises a transmission frame 21, a transmission frame 22, a transmission frame 23, a transmission frame 24, a transmission frame 25, a transmission frame 26, a transmission frame 27, a transmission frame 28, a transmission frame 29, a transmission frame 29, a transmission frame 21, a transmission frame 28, a transmission frame 29, a transmission frame 29, a transmission frame 21, a transmission frame 21, a transmission frame 21, a transmission frame 22, a transmission frame 23, a transmission frame 24, a transmission frame 25, a transmission frame 26 ... A placement table 22 is provided on the conveying rack 21, and a pusher 23 is provided at one end of the placement table 22. A monitoring device 24 and a processing workshop 25 are provided on the conveying rack 21. A robotic arm 26 is provided on one side of the processing workshop 25. The outer surface of the protective net 12 is nested in the isolation frame 11. One end of the expansion rack 13 is fixedly connected to the top of the isolation frame 11. One end of the manipulator 14 is fixed to the end of the expansion rack 13 away from the isolation frame 11. The expansion processing table 15 is placed in the isolation frame 11. The transmission chain 16 is limited on the expansion processing table 15 to work. The clamping device 17 is docked on the transmission chain 16. The support frame 18 is fixed on the expansion processing table 15.

[0025] One end of the expansion processing table 15 is docked on the conveying rack 21, the outer surface of the placement table 22 is limited on the conveying rack 21 for sliding adjustment, one end of the pusher 23 is docked on the placement table 22 to provide power, and one end of the monitoring equipment 24 is fixedly connected to the conveying rack 21 and is located on one side of the processing workshop 25. The inner surface of the processing workshop 25 is nested in the outer surface of the conveying rack 21.

[0026] A workshop mechanism 3 is provided at the bottom of the isolation frame 11, the expansion processing table 15 and the conveying rack 21. The workshop mechanism 3 includes a base plate 31, on which a manual processing table 32, a placement rack 33 and a power supply device 34 are provided. The bottoms of the isolation frame 11, the expansion processing table 15 and the conveying rack 21 are fixedly connected to the base plate 31, the manual processing table 32 and the power supply equipment 34 are placed on the base plate 31, and the placement rack 33 is limited on the base plate 31 for sliding.

[0027] First, make sure that all components in the operating mechanism 1 are intact, especially the isolation frame 11, the protective net 12, the expansion frame 13, the operator 14, the expansion processing table 15 and the transmission chain 16. The three vibration disks 19 are respectively provided with spacers and two bolts of different specifications. At the same time, check the normal operation of the conveyor rack 21, the placement table 22, the pusher 23, the monitoring equipment 24 and the processing workshop 25 of the processing mechanism 2. When starting the equipment, first start the operating mechanism 1 and confirm that the protective net 12 has been installed in place, and then start the operator 14 on the expansion frame 13 to put it on standby. There are three vibration disks 19 in total. The two vibration disks 19 away from the processing mechanism 2 are respectively placed with bolts of different specifications, and the vibration disk 19 close to the processing mechanism 2 is placed with spacers. The spacers and bolts in the vibration disk 19 move forward along the track through vibration until they reach the end of the track. After the spacers reach the end, they will enter the locking mechanism, and the locking mechanism will move forward. There are two processing workshops 25, one for pre-locking the workpiece and the other for further locking the workpiece. The workpiece includes: a scroll compressor stator.

[0028] The workpiece is fixed on the placement table 22 and sent to the first processing workshop 25 for pre-locking by the pusher 23. The pre-locked workpiece is sent out of the first processing workshop 25 by the pusher 23 and reaches the designated position. The bolt is clamped by the clamping device 17. After the bolt is clamped above the locking mechanism by the transmission chain 16, the bolt is inserted into the spacer (the locking mechanism is convenient for exposing the end of the spacer so that the clamping device 17 can place the clamped bolt into the spacer). The robot arm 26 then moves to a preset position to clamp the spacer with the bolt, moves to another preset position, and places the spacer with the bolt into the workpiece. The workpiece is sent to the second processing workshop 25 by the pusher 23 for further locking.

[0029] After the spacers and bolts are removed, the subsequent spacers and bolts on the corresponding track will gradually move forward through the vibration of the vibration plate 19; when the bolts reach the end of the track, the spacers enter the locking mechanism and wait to be removed next time.

[0030] When pre-locking and further locking the workpiece, the machining process is monitored in real time by the monitoring device 24, so that the operator can adjust the working parameters of the operator 14 and the machining workshop 25 according to the feedback to ensure machining accuracy and efficiency.

[0031] After further locking, the workpiece is transported out of the processing area via pusher 23 and conveyor rack 21, where the operator removes the workpiece for subsequent processing or packaging. Finally, the operating mechanism 1 and processing mechanism 2 are shut down in sequence, and the equipment is inspected and maintained. Specifically, the drive chain 16 is cleaned, the clamping device 17 is inspected, and the monitoring device 24 is maintained to ensure that the equipment is in good condition for the next use. Through the above process, the assembly process conveyor mechanism based on vibration technology can efficiently and accurately complete the workpiece conveying and processing tasks, improving the overall efficiency and processing quality of the production line.

[0032] Working principle:

[0033] like Figure 1-3 As shown, first, ensure that all components of the operating mechanism 1 and processing mechanism 2 are intact, particularly the isolation frame 11, protective net 12, expansion rack 13, manipulator 14, expansion processing table 15, drive chain 16, conveyor rack 21, placement table 22, pusher 23, monitoring equipment 24, and processing workshop 25. Simultaneously, check that the base plate 31, manual processing table 32, placement rack 33, and power supply 34 of the workshop mechanism 3 are functioning properly. When starting the equipment, first activate the operating mechanism 1 and confirm that the protective net 12 is in place. Then, activate the manipulator 14 on the expansion rack 13 and place it on standby.

[0034] Place the spacers and bolts of different specifications in the corresponding vibration plate 19, and vibrate the spacers and bolts to move forward along the track in the vibration plate 19 until they reach the end of the track. After the spacers reach the end, they will enter the locking mechanism, and the locking mechanism will move forward.

[0035] The pusher 23 sends the workpiece to the first processing workshop 25 for pre-locking. At the same time, the processing process is monitored in real time through the monitoring device 24, so that the operator can adjust the working parameters of the operator 14 and the processing workshop 25 according to the feedback to ensure processing accuracy and efficiency.

[0036] The pre-locked workpiece is sent out of the first processing workshop 25 by the pusher 23 and arrives at the designated location.

[0037] The bolt is clamped by the clamping device 17, and after being clamped above the locking mechanism by the transmission chain 16, the bolt is inserted into the spacer, and then the robotic arm 26 moves to a preset position to clamp the spacer with the bolt, and then moves to another preset position to place the spacer with the bolt into the workpiece.

[0038] After the spacers and bolts are removed, the subsequent spacers and bolts on the corresponding track will gradually move forward through the vibration of the vibration plate 19; when the bolts reach the end of the track, the spacers enter the locking mechanism and wait to be removed next time.

[0039] The workpiece is sent to the second processing workshop 25 by the pusher 23 for further locking, and the processing process is monitored in real time by the monitoring device 24.

[0040] After further locking is completed, the workpiece is sent out of the processing area by the pusher 23 and the conveyor rack 21, and the operator takes out the workpiece for subsequent processing or packaging.

[0041] Finally, the operating mechanism 1 and processing mechanism 2 are shut down in sequence, and equipment inspection and maintenance are performed, especially cleaning the transmission chain 16, inspecting the clamping device 17, and maintaining the monitoring equipment 24. The floor 31, manual processing table 32, storage rack 33, and power supply equipment 34 of the workshop mechanism 3 are inspected to ensure that all equipment is in good condition for the next use.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0043] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An assembly process transmission mechanism based on vibration technology, characterized in that: include: An operating mechanism (1) includes an isolation frame (11), a protective net (12) is provided in the isolation frame (11), an expansion frame (13) is provided on the isolation frame (11), an operator (14) is provided at one end of the expansion frame (13), an expansion processing table (15) is provided in the isolation frame (11), a transmission chain (16) is provided on the expansion processing table (15), a clamping device (17) is provided on the transmission chain (16), and the clamping device ( 17) is provided with a vibration plate (19), a support frame (18) and a processing mechanism (2) are provided between the two isolation frames (11), the processing mechanism (2) includes a conveying frame (21), a placement table (22) is provided on the conveying frame (21), a pusher (23) is provided at one end of the placement table (22), a monitoring device (24) and a processing workshop (25) are provided on the conveying frame (21), and a robotic arm (26) is provided on one side of the processing workshop (25).

2. The assembly process transmission mechanism based on vibration technology according to claim 1, characterized in that: A workshop mechanism (3) is provided at the bottom of the isolation frame (11), the expansion processing table (15) and the conveying rack (21). The workshop mechanism (3) includes a bottom plate (31) on which a manual processing table (32), a placement rack (33) and a power supply device (34) are provided.

3. The assembly process transmission mechanism based on vibration technology according to claim 2, characterized in that: The bottoms of the isolation frame (11), the expansion processing table (15) and the conveying rack (21) are all fixedly connected to the bottom plate (31); the manual processing table (32) and the power supply equipment (34) are placed on the bottom plate (31); and the placement rack (33) is limited on the bottom plate (31) for sliding.

4. The assembly process transmission mechanism based on vibration technology according to claim 1, characterized in that: The outer surface of the protective net (12) is nested in the isolation frame (11), one end of the expansion frame (13) is fixedly connected to the top of the isolation frame (11), and one end of the operator (14) is fixed to the end of the expansion frame (13) away from the isolation frame (11).

5. The assembly process transmission mechanism based on vibration technology according to claim 1, characterized in that: The expansion processing table (15) is placed in the isolation frame (11), the transmission chain (16) is limited on the expansion processing table (15) to work, the clamping device (17) is docked on the transmission chain (16), and the support frame (18) is fixed on the expansion processing table (15).

6. The assembly process transmission mechanism based on vibration technology according to claim 1, characterized in that: One end of the expansion processing table (15) is docked on the conveying rack (21), the outer surface of the placement table (22) is limited on the conveying rack (21) for sliding adjustment, one end of the pusher (23) is docked on the placement table (22) to provide power, one end of the monitoring device (24) is fixedly connected to the conveying rack (21) and is located on one side of the processing workshop (25), and the inner surface of the processing workshop (25) is nested in the outer surface of the conveying rack (21).

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