Plate cutting and polishing integrated device

Abstract

The utility model discloses a plate cutting and polishing integrated device which comprises a transverse sliding assembly, a longitudinal sliding assembly, a movable assembly, a cutting blade, a polishing wheel, a lifting suction cup and a base. The longitudinal sliding assembly is arranged on the base in a longitudinal sliding mode, the cutting blade and the grinding wheel are movably installed on the transverse sliding assembly through the movable assembly, the transverse sliding assembly is installed on the longitudinal sliding assembly in a transverse sliding mode, and a plate is arranged on the base. The cutting blade and the grinding wheel are movably located above the plate and can cut and grind the plate; the lifting suction cup is installed on the transverse sliding assembly and can be fixed to the top face of the plate in an adsorption mode. The utility model relates to the technical field of material processing equipment, and can solve the problem that burrs on a cutting surface of plate cutting equipment in the prior art need to be manually polished additionally.

Description

Technical Field

[0001] The utility model relates to the technical field of material processing equipment, in particular to a plate cutting and polishing integrated device. Background Art

[0002] Sheet metal cutting is the process of shaping sheet metal to specific sizes and shapes. It has a wide range of applications, including straight-line cutting. For straight-line cuts, a power saw or table saw can be used. The traditional sheet metal cutting process involves measuring the cut dimensions with a ruler or tape measure and marking them on the sheet metal. The sheet metal is then secured to a workbench, and the saw blade's height and angle are adjusted to align with the marked lines. The saw is then started to cut. Curved cuts can be made using tools such as band saws, jigsaws, or laser cutters. Before making a curved cut, the desired curve shape must be drawn on the sheet metal. The cutter then uses the appropriate tool to follow the curve. During the cutting process, care must be taken to maintain the tool's stability and ensure precision. Miter cuts are commonly used for framing or joining sheet metal. A table saw or hand saw can be used for miter cuts. Before cutting, the saw blade's angle must be adjusted to align with the desired miter angle. The sheet metal is then secured to the workbench and cut along the marked lines.

[0003] Although existing plate cutting equipment can accurately cut plates, it produces a large amount of burrs on the cut surface. These burrs affect the normal use of the plates and increase the breakage rate of the plates. Furthermore, manual polishing is required, which is time-consuming and labor-intensive, and increases labor costs. Therefore, it is necessary to provide an integrated plate cutting and polishing device that can solve the problem of the existing plate cutting equipment requiring additional manual polishing to remove burrs on the cut surface. Summary of the Invention

[0004] The purpose of the utility model is to provide an integrated plate cutting and polishing device, which can solve the problem in the prior art that the burrs on the cutting surface of the plate cutting equipment need to be manually polished.

[0005] The utility model is achieved in this way:

[0006] A device for cutting and polishing a plate comprises a transverse sliding assembly, a longitudinal sliding assembly, a movable assembly, a cutting blade, a grinding wheel, a lifting suction cup and a base; the longitudinal sliding assembly can be longitudinally slidably arranged on the base, the cutting blade and the grinding wheel are movably mounted on the transverse sliding assembly via the movable assembly, the transverse sliding assembly can be transversely slidably mounted on the longitudinal sliding assembly, the plate is placed on the base, so that the cutting blade and the grinding wheel are movably positioned above the plate and can cut and polish the plate; the lifting suction cup is mounted on the transverse sliding assembly, and the lifting suction cup can be adsorbed and fixed on the top surface of the plate.

[0007] The horizontal sliding assembly includes a reduction motor, a support frame, a screw rod 1, a screw rod 2 and a connecting block; the two ends of the support frame are respectively mounted on the upper ends of a pair of sliders, so that the support frame can be longitudinally slidably mounted above the base, and the lifting suction cup is mounted on the support frame; the reduction motor is embedded in one of the sliders, the output shaft of the reduction motor is coaxially fixedly connected to one end of the screw rod 1, the other end of the screw rod 1 is coaxially fixedly connected to one end of the screw rod 2, and the other end of the screw rod 2 is rotatably embedded in the other slider; a threaded hole is formed in the middle of the connecting block, so that one of the connecting blocks is matched and screwed to the screw rod 1, the cutting blade is mounted on one of the connecting blocks through a movable assembly, the other connecting block is matched and screwed to the screw rod 2, and the grinding wheel is mounted on the other connecting block through a movable assembly.

[0008] Each group of movable components includes an electric telescopic rod and a servo motor; the fixed end of the electric telescopic rod is fixedly installed at the bottom of the connecting block, and the servo motor is installed on the telescopic end of the electric telescopic rod; the output shafts of the servo motors under the two connecting blocks are coaxially connected to the cutting blade and the grinding wheel respectively.

[0009] The grinding wheel comprises a wheel disc and a plurality of grinding sheets arranged on the wheel disc at intervals.

[0010] A limiting ring is coaxially connected between the other end of the screw rod one and one end of the screw rod two, and the outer diameter of the limiting ring is larger than the diameters of the screw rod one and the screw rod two.

[0011] The lifting suction cup includes an electric telescopic rod 2 and a suction cup; the fixed end of the electric telescopic rod 2 is fixedly installed in the middle of the support frame through a mounting plate, and the suction cup is installed on the telescopic end of the electric telescopic rod 2 so that the suction cup can be adsorbed and fixed on the top surface of the plate.

[0012] The top of the base is concave to form a groove, and the sides of the base are respectively formed with inlet and outlet ports, which are connected to the two ends of the groove respectively, so that the plate can be inserted into or pulled out of the groove through the inlet and outlet ports.

[0013] The pair of slide blocks are respectively provided with guide frames, which are arranged parallel to the support frames, so that the pair of connecting blocks are respectively slidably arranged between the guide frames and the support frames.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The utility model is provided with a transverse sliding assembly, a longitudinal sliding assembly, a movable assembly, a cutting blade and a grinding wheel. The cutting blade and the grinding wheel can be moved arbitrarily in the horizontal plane through the transverse sliding assembly and the longitudinal sliding assembly respectively. The movable assembly can control the lifting and rotation of the cutting blade and the grinding wheel, thereby meeting the cutting requirements at any position on the plate, and the cutting surface is polished by the grinding wheel to ensure the flatness and smoothness of the cutting surface. There is no need for additional manual polishing operation, which is beneficial to improving the cutting processing quality and efficiency of the plate and reducing the plate processing cost.

[0016] 2. The utility model is provided with a lifting suction cup and an electric telescopic rod. The suction cup can be lowered to be fixed on the top surface of the plate, and the electric telescopic rod can be raised to support the bottom surface of the plate, thereby improving the upper pressure and lower push method to fix the plate, ensuring the stability of the plate during the cutting and grinding process, which is conducive to improving the cutting processing quality of the plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a side perspective view of the integrated plate cutting and polishing device of the utility model;

[0018] Figure 2 This is a three-dimensional view from another side of the utility model's integrated plate cutting and polishing device;

[0019] Figure 3 This is a schematic structural diagram of the transverse sliding assembly, movable assembly, cutting blade and grinding wheel in the integrated plate cutting and grinding device of the utility model;

[0020] Figure 4 It is a three-dimensional diagram of the grinding wheel in the integrated plate cutting and grinding device of the present invention.

[0021] In the figure: 1. reduction motor; 101. screw rod 1; 102. limiting ring; 103. screw rod 2; 104. slider; 105. connecting block; 106. electric telescopic rod 1; 107. servo motor; 108. cutting blade; 109. grinding disc 1; 110. grinding disc 2; 111. guide frame; 2. support frame; 3. electric telescopic rod 2; 301. suction cup; 302. mounting plate; 4. slide rail seat; 401. base; 402. slide rail groove; 5. groove; 501. electric telescopic rod 3; 502. feed port; 6. plate. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] Please see the attached Figure 1 To the attached Figure 3A device for cutting and polishing a plate includes a transverse sliding component, a longitudinal sliding component, a movable component, a cutting blade 108, a grinding wheel, a lifting suction cup and a base 401; the longitudinal sliding component can be longitudinally slidably arranged on the base 401, and the cutting blade 108 and the grinding wheel are movably mounted on the transverse sliding component through the movable component respectively, and the transverse sliding component can be transversely slidably mounted on the longitudinal sliding component, and the plate 6 is placed on the base 401, so that the cutting blade 108 and the grinding wheel are movably located above the plate 6 and can cut and polish the plate 6; the lifting suction cup is installed on the transverse sliding component, and the lifting suction cup can be adsorbed and fixed on the top surface of the plate.

[0024] The longitudinal sliding assembly and the transverse sliding assembly are used to drive the cutting blade 108 and the grinding wheel to move in the transverse and longitudinal directions, ensuring that the cutting position and the grinding position can accurately meet the processing requirements of the plate 6. The movable assembly is used to control the rotation and lifting control of the cutting blade 108 and the grinding wheel, so that the cutting blade 108 can be lowered to cut the plate 6 at a certain cutting depth, and the grinding wheel can be aligned with the cutting surface and perform the grinding operation.

[0025] The lifting suction cup is used to descend and be adsorbed and fixed on the top surface of the plate 6, thereby fixing the plate 6, ensuring the stability of the plate 6 during cutting and grinding, and thus making the plate 6 have good processing quality.

[0026] Please see the attached Figure 1 To the attached Figure 3 The longitudinal sliding assembly includes a slider 104 and a slide rail seat 4; a pair of slide rail seats 4 are symmetrically arranged at the top two side edges of the base 401, and a pair of slide rail seats 4 are formed with slide rail grooves 402 arranged parallel to each other; the lower ends of the pair of sliders 104 are respectively matched and slidably inserted into the slide rail grooves 402 of the pair of slide rail seats 4, and the upper ends of the pair of sliders 104 are respectively connected to the horizontal sliding assembly.

[0027] The slider 104 is slidably embedded in the longitudinally arranged slide rail groove 402 and slides longitudinally along the slide rail groove 402, thereby realizing the longitudinal sliding movement of the transverse sliding component, and further realizing the longitudinal movement function of the cutting blade 108 and the grinding wheel.

[0028] Please see the attached Figure 1 To the attached Figure 3The lateral sliding assembly includes a reduction motor 1, a support frame 2, a screw rod 101, a screw rod 2 103 and a connecting block 105; the two ends of the support frame 2 are respectively mounted on the upper ends of a pair of sliders 104, so that the support frame 2 can be longitudinally slidably mounted above the base 401, and the lifting suction cup is mounted on the support frame 2; the reduction motor 1 is embedded in one of the sliders 104, the output shaft of the reduction motor 1 is coaxially fixedly connected to one end of the screw rod 101, the other end of the screw rod 101 is coaxially fixedly connected to one end of the screw rod 2 103, and the other end of the screw rod 2 103 is rotatably embedded in the other slider 104 through a rotating bearing; a threaded hole is formed in the middle of the connecting block 105, so that one of the connecting blocks 105 is matched and screwed on the screw rod 101, the cutting blade 108 is mounted on one of the connecting blocks 105 through a movable assembly, the other connecting block 105 is matched and screwed on the screw rod 2 103, and the grinding wheel is mounted on the other connecting block 105 through a movable assembly.

[0029] Preferably, the reduction motor 1 can be a bidirectional motor of the prior art, and is used to drive the synchronous rotation of screw 101 and screw 2 103. During the rotation of screw 101, the threaded drive is used to convert the rotation of screw 101 into linear motion of the connecting block 105 along the axis of screw 101, thereby driving the lateral movement of the cutting blade 108. Similarly, during the rotation of screw 2 103, the grinding wheel is driven to move laterally. By varying the rotation direction of the reduction motor 1 and the transmission direction of the threaded drive, the lateral movement direction of the cutting blade 108 and the grinding wheel can be controlled.

[0030] Since the screw rod 101 and the screw rod 2 103 rotate synchronously, the two connecting blocks 105 move simultaneously, and there should be a certain distance between the initial positions of the two connecting blocks 105 to avoid collision and interference between the cutting blade 108 and the grinding wheel.

[0031] Please see the attached Figure 3 Each group of movable components includes an electric telescopic rod 106 and a servo motor 107; the fixed end of the electric telescopic rod 106 is fixedly installed at the bottom of the connecting block 105, and the servo motor 107 is installed on the telescopic end of the electric telescopic rod 106; the output shafts of the servo motors 107 under the two connecting blocks 105 are coaxially connected to the cutting blade 108 and the grinding wheel respectively.

[0032] Preferably, the electric telescopic rod 106 can adopt a telescopic rod body in the form of pneumatic, oil pressure, mechanical, etc. that is electrically controlled in the prior art, and the extension and retraction of the telescopic end are used to realize the rise and fall of the servo motor 107, thereby realizing the cutting blade 108 descending to cut the plate 6 and ascending to separate from the plate 6, and the grinding wheel descending to grind the cutting surface and ascending away from the cutting surface.

[0033] Preferably, the servo motor 107 can be a bidirectional rotating motor of the prior art to control the rotation of the cutting blade 108 and the grinding wheel. The cutting blade 108 and the grinding wheel can be adaptively selected according to actual cutting and grinding requirements.

[0034] Please see the attached Figure 4 The grinding wheel includes a wheel disc and a plurality of grinding sheets spaced apart on the wheel disc, for example, a grinding sheet 109 and a grinding sheet 2 110. Preferably, the grinding sheet 109 and the grinding sheet 2 110 can be arranged symmetrically about the center of the wheel disc.

[0035] The number, size and arrangement spacing of the grinding discs can be adaptively adjusted according to actual usage requirements to achieve efficient and high-precision grinding processing.

[0036] Please see the attached Figure 3 A limiting ring 102 is coaxially connected between the other end of the screw rod 101 and one end of the screw rod 2 103 , and the outer diameter of the limiting ring 102 is larger than the diameters of the screw rod 101 and the screw rod 2 103 .

[0037] The connecting ring 102 is used to coaxially connect the screw rod 101 and the screw rod 2 103, thereby realizing the synchronous rotation of the screw rod 101 and the screw rod 2 103, and then the lateral movement of the grinding wheel and the cutting blade 108 can be controlled by a reduction motor, which has a simpler structure and control method and low cost.

[0038] Please see the attached Figure 2 The lifting suction cup includes an electric telescopic rod 2 3 and a suction cup 301; the fixed end of the electric telescopic rod 2 3 is fixedly installed in the middle of the support frame 2 through the mounting plate 302, and the suction cup 301 is installed on the telescopic end of the electric telescopic rod 2 3, so that the suction cup 301 can be adsorbed and fixed on the top surface of the plate 6.

[0039] Preferably, the suction cup 301 can be a vacuum suction cup. When the suction cup 301 is attached to the surface of the plate 6, the air in the suction cup 301 is evacuated, thereby ensuring that the suction cup 301 firmly adsorbs the plate 6 and ensures the stability of the plate 6 during cutting and grinding. When the suction cup 301 is inflated, the suction cup 301 can be separated from the surface of the plate 6.

[0040] The electric telescopic rod 2 3 can adopt the same structure as the electric telescopic rod 1 106 , and is used to control the lifting and lowering movement of the suction cup 301 , thereby facilitating the suction cup 301 to adsorb, fix or release the plate 6 .

[0041] Please see the attached Figure 2 The top of the base 401 is concave to form a groove 5, and the sides of the base 401 are respectively formed with inlet and outlet ports 502. The two inlet and outlet ports 502 are respectively connected to the two ends of the groove 5, so that the plate 6 can be inserted into or pulled out of the groove 5 through the inlet and outlet ports 502.

[0042] The groove 5 is used to place the plate 6. The concave structure can limit the plate 6 on both sides and can fix the plate 6 more stably. The inlet and outlet 502 facilitates the insertion or extraction of the plate 6 into the groove 5.

[0043] An electric telescopic rod 3 501 is provided in the groove 5 , and the telescopic end of the electric telescopic rod 3 501 is arranged upward and supported on the bottom surface of the plate 6 , so that the plate 6 can be lifted and lowered in the groove 5 .

[0044] The electric telescopic rod 3 501 can adopt the same structure as the electric telescopic rod 1 106, and is used to support the top plate 6 upward, thereby further ensuring the stability of the plate 6. It can also be used to adjust the height of the plate 6 to better meet the height requirements of the cutting and grinding actions, and avoid mutual interference between the cutting and grinding actions.

[0045] Please see the attached Figure 3 The pair of sliders 104 are respectively provided with a guide frame 111, and the guide frame 111 is arranged parallel to the support frame 2, so that the pair of connecting blocks 105 can be slidably arranged between the guide frame 111 and the support frame 2.

[0046] The distance between the guide frame 111 and the support frame 2 is slightly larger than the width of the connecting block 105, so that the gap between the guide frame 111 and the support frame 2 plays a guiding and limiting role on the connecting block 105, limiting the rotation of the connecting block 105 along with the screw rod 101 and the screw rod 2 103, and ensuring that the connecting block 105 drives the cutting blade 108 and the grinding wheel to move horizontally.

[0047] Please see the attached Figure 1 To the attached Figure 4 , the usage method and working principle of the utility model are:

[0048] The plate 6 to be cut is inserted into the groove 5 from one of the inlet and outlet ports 502, and the suction cup 301 is extended downward by the telescopic end of the electric telescopic rod 2 3, so that the suction cup 301 is adsorbed and fixed on the top surface of the plate 6. The telescopic end of the electric telescopic rod 3 501 is extended upward and supports the bottom surface of the plate 6, thereby pressing up and fixing the plate 6.

[0049] Start the reduction motor 1, which drives the screw rod 101 to rotate, and uses the threaded transmission to drive the connecting block 105 on the screw rod 101 to move horizontally along the axial direction of the screw rod 101, and move the cutting blade 108 to just above the cutting position of the plate 6, and turn off the reduction motor 1.

[0050] The electric telescopic rod 106 on the cutting blade 108 is activated, and its telescopic end drives the cutting blade 108 downward. At the same time, the servo motor 107 on the cutting blade 108 is activated, so that the cutting blade 108 can cut the cutting position of the plate 6 and the cutting depth reaches the design requirement. The support frame 2 is pushed along the pair of slide grooves 402, and the pair of sliders 104 drives the cutting blade 108 to move longitudinally, so that the cutting blade 108 cuts the plate 6 along the cutting line.

[0051] After the cutting is completed, the cutting blade 108 is driven by the electric telescopic rod 106 on the cutting blade 108 to move upward and away from the plate 6, and the servo motor 107 on the cutting blade 108 is turned off.

[0052] Restarting reduction motor 1 again causes it to rotate screw 2 103. The threaded drive then causes connecting block 105 on screw 2 103 to move laterally along its axis, moving the grinding wheel directly above the cutting surface. Activating electric telescopic rod 106 on the grinding wheel, extending its telescopic end further, allows grinding discs 109 and 110 to engage frictionally with the cutting surface. Activating servo motor 107 on the grinding wheel causes the grinding wheel to rotate, driving grinding discs 109 and 110 to rotate and grind the cutting surface.

[0053] After grinding is completed, the servo motor 107 on the grinding wheel is turned off, and the telescopic end of the electric telescopic rod 106 on the grinding wheel drives the grinding wheel to rise and leave the cutting surface. The suction cup 301 releases the plate 6, and the telescopic end of the electric telescopic rod 2 3 drives the suction cup 301 to rise and leave the plate 6.

[0054] The plate 6 is pushed out of the groove 5 from the other inlet and outlet 502, completing the cutting and grinding of one plate 6. The above process is repeated to sequentially perform the cutting and grinding operations of subsequent plates 6.

[0055] The above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A plate cutting and polishing device, characterized by: The invention comprises a transverse sliding assembly, a longitudinal sliding assembly, a movable assembly, a cutting blade (108), a grinding wheel, a lifting sucker and a base (401); the longitudinal sliding assembly can be longitudinally slidably arranged on the base (401); the cutting blade (108) and the grinding wheel are movably mounted on the transverse sliding assembly via the movable assembly; the transverse sliding assembly can be transversely slidably mounted on the longitudinal sliding assembly; a plate (6) is placed on the base (401), so that the cutting blade (108) and the grinding wheel are movably positioned above the plate (6) and can cut and grind the plate (6); The lifting suction cup is installed on the transverse sliding component, and the lifting suction cup can be adsorbed and fixed on the top surface of the plate.

2. The integrated plate cutting and polishing device according to claim 1, characterized in that: The transverse sliding assembly comprises a reduction motor (1), a support frame (2), a screw rod 1 (101), a screw rod 2 (103) and a connecting block (105); the two ends of the support frame (2) are respectively mounted on the upper ends of a pair of sliders (104), so that the support frame (2) can be longitudinally slidably mounted above the base (401), and the lifting suction cup is mounted on the support frame (2); the reduction motor (1) is embedded in one of the sliders (104), and the output shaft of the reduction motor (1) is coaxially fixedly connected to one end of the screw rod 1 (101), and the screw rod 1 (101) is fixedly connected to the upper ends of the sliders (104). The other end of the connecting block (105) is coaxially fixedly connected to one end of the second screw rod (103), and the other end of the second screw rod (103) is rotatably embedded in the other slider (104); a threaded hole is formed in the middle of the connecting block (105), so that one of the connecting blocks (105) is matched and screwed on the first screw rod (101), the cutting blade (108) is installed on one of the connecting blocks (105) through a movable component, and the other connecting block (105) is matched and screwed on the second screw rod (103), and the grinding wheel is installed on the other connecting block (105) through a movable component.

3. The integrated plate cutting and polishing device according to claim 2, characterized in that: Each group of movable components includes an electric telescopic rod (106) and a servo motor (107); the fixed end of the electric telescopic rod (106) is fixedly installed at the bottom of the connecting block (105), and the servo motor (107) is installed on the telescopic end of the electric telescopic rod (106); the output shaft of the servo motor (107) below the two connecting blocks (105) is coaxially fixedly connected to the cutting blade (108) and the grinding wheel respectively.

4. The integrated plate cutting and polishing device according to claim 3, characterized in that: The grinding wheel comprises a wheel disc and a plurality of grinding sheets arranged on the wheel disc at intervals.

5. The integrated plate cutting and polishing device according to claim 2, characterized in that: A limiting ring (102) is coaxially connected between the other end of the screw rod 1 (101) and one end of the screw rod 2 (103), and the outer diameter of the limiting ring (102) is larger than the diameters of the screw rod 1 (101) and the screw rod 2 (103).

6. The integrated plate cutting and polishing device according to claim 2, characterized in that: The lifting suction cup comprises an electric telescopic rod 2 (3) and a suction cup (301); the fixed end of the electric telescopic rod 2 (3) is fixedly mounted on the middle part of the support frame (2) through a mounting plate (302), and the suction cup (301) is mounted on the telescopic end of the electric telescopic rod 2 (3), so that the suction cup (301) can be adsorbed and fixed on the top surface of the plate (6).

7. The integrated plate cutting and polishing device according to claim 1 or 2, characterized in that: The top of the base (401) is concave to form a groove (5), and the sides of the base (401) are respectively formed with inlet and outlet ports (502), and the two inlet and outlet ports (502) are respectively connected to the two ends of the groove (5), so that the plate (6) can be inserted into or pulled out of the groove (5) through the inlet and outlet ports (502).

8. The integrated plate cutting and polishing device according to claim 2, characterized in that: The pair of sliders (104) are respectively provided with guide frames (111), and the guide frames (111) are arranged parallel to the support frame (2), so that the pair of connecting blocks (105) are respectively slidably arranged between the guide frames (111) and the support frame (2).

Images