Multi-rod sample grinding and polishing device for glow discharge mass spectrometer

By designing a multi-rod sample grinding and polishing device, the surface contamination and roughness of rod-like samples before testing in glow discharge mass spectrometer is solved, and safe and efficient sample grinding is achieved to ensure the accuracy of test results and the grinding and polishing efficiency.

CN223198766UActive Publication Date: 2025-08-08INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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Patent Information

Application Number
CN202421673433.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-08
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

Rod-shaped samples are difficult to effectively remove surface contamination and roughness before glow discharge mass spectrometer testing, resulting in deviations in test results, and manual grinding and polishing have safety risks and sample loss problems.

Method used

A multi-bar sample grinding device including a motor, control box, base, sample clamping system, cooling water valve group and protection system is designed. The sample position is adjusted by moving the sliders longitudinally and transversely, equipped with adjustable sanding belts and cooling water, equipped with protective covers and water barriers, to achieve automatic or manual grinding and polishing.

Benefits of technology

It realizes safe and efficient sample surface grinding, reduces surface contamination, ensures the accuracy of test results, and improves grinding and polishing efficiency and sample size consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-rod sample grinding and polishing device for a glow discharge mass spectrometer. The multi-rod sample grinding and polishing device comprises a motor, a control box, a base, a sample clamping system, a cooling water valve group, a sample conveying and grinding device and a protection system, the longitudinal moving guide rail is arranged on the front side of the base and connected with the longitudinal moving sliding block matched with the longitudinal moving guide rail. A transverse moving sliding rail is connected above the longitudinal moving sliding block, and matched transverse moving sliding blocks are connected to the two sides of the longitudinal moving sliding block. The transverse moving sliding block is adjusted according to the length of a sample, the position is locked through the sliding block locking nut, and the sample clamping system is installed on the transverse moving sliding block. The grinding and polishing device has the advantages of simplicity in grinding and polishing operation, high efficiency and uniform and consistent sample size. A cooling water valve group is arranged, so that element aggregation caused by overheating is prevented, impurities such as abrasive dust and gravels polished from the sample can be directly washed away, and contamination on the surface of the sample is reduced. And a protective cover, a water baffle and a water retaining cover are arranged, so that the safety is high.
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Description

Technical Field

[0001] The utility model relates to the field of grinding and polishing in chemical composition analysis, in particular to a grinding and polishing device for rod-shaped samples of a glow discharge mass spectrometer. Background Art

[0002] Chemical composition analysis of materials is an important test content in physical and chemical inspection. Glow discharge mass spectrometry is the most effective method for trace element detection. It has the advantages of direct solid sampling, full element analysis, fast detection speed, wide detection range, weak matrix effect, stable ion source, and excellent gas element analysis capabilities. It is widely used in various industries such as pure metals, alloys, ceramics and coatings. It has an irreplaceable position in the fields of high-purity metals and semiconductors, and provides an important basis for the selection of raw materials for application products in various fields.

[0003] In practical applications, glow discharge mass spectrometers can test a variety of sample forms. Depending on the characteristics of the reaction cell, the samples to be tested must be prepared into rod-shaped or sheet-shaped samples. Rod-shaped samples are more commonly used in routine testing because they are superior to sheet-shaped samples in terms of both stability and sensitivity.

[0004] Glow discharge mass spectrometry, based on the principle of glow discharge mass spectrometry, sputters and peels the sample surface layer by layer, which poses the following problems: Sample surface contamination and surface roughness significantly affect test results; Different sample processing methods, the cleanliness of the cutting heads and grinding discs used in processing, and thermal friction can further contaminate the sample surface, leading to test deviations. For example, elements prone to contamination include calcium and magnesium, and oxygen is tested for easily oxidized metals; alloy samples cannot be pickled due to their complex main components and can only be ultrasonically pretreated, which still cannot remove contamination. In summary, before testing, the sample to be tested needs to be cool-polished on different sandpaper or sanding belts to obtain a fresh sample surface. However, rod-shaped samples are small in size, with a diameter of less than 3mm, making them difficult to polish manually. There is also a risk of the sample flying out and injuring people or being lost. Utility Model Content

[0005] In order to solve the above problems, the utility model provides a grinding and polishing device for rod-shaped samples of a glow discharge mass spectrometer.

[0006] The utility model provides a multi-rod sample grinding and polishing device for a glow discharge mass spectrometer, which is characterized in that: the multi-rod sample grinding and polishing device for a glow discharge mass spectrometer includes a motor 1, a control box 2, a base 4, a sample clamping system, a cooling water valve group 6, a sample transmission grinding device and a protection system;

[0007] Among them: the longitudinal movable guide rail 20 is arranged on the front side of the base 4, and is connected to a matching longitudinal movable slider 19; the transverse movable slide rail 18 is connected above the longitudinal movable slider 19, and matching transverse movable sliders 16 are connected on both sides; the transverse movable slider 16 is adjusted according to the length of the sample, and the position is locked by the slider locking nut 17. The sample clamping system is installed on the transverse movable slider 16.

[0008] The sample transmission grinding device includes a tensioning wheel 7, a driving wheel 8, a driven wheel 10 and a driven wheel grinding belt 9; the driving wheel 8 is cooperatively connected to the driven wheel 10, and the driven wheel grinding belt 9 is connected to the outside, and the driven wheel grinding belt 9 is tightened by the tensioning wheel 7.

[0009] The sample clamping system includes a handwheel 15, a fixed support 14, a locking nut 13, a sample jacket 12 and a sample to be tested 11; the sample to be tested 11 is placed in the sample jacket 12 and fixed by the locking nut 13; the polishing surface of the sample to be tested 11 is selected by rotating the handwheel 15.

[0010] In the multi-rod sample polishing device for glow discharge mass spectrometer, a vertical plate 21 is provided on the rear side of the base 4, and a motor 1 and a control box 2 are provided on the upper left end of the vertical plate 21. The control box 2 controls the start and stop of the motor and adjusts the speed of the driven wheel belt 9.

[0011] The lower end of the left side of the vertical plate 21 is connected to a cooling water valve group 6, and the rear end of the water valve group 6 is connected to a quick-plug connector. The water speed is controlled by a ball valve, and the water is discharged from the drain port 5 at the lower end of the base 4; a sample transmission and grinding device is provided on the right side of the vertical plate 21, and the outer layer is connected to a water retaining cover 22. A protective cover 3 is provided at the upper end of the vertical plate 21, and a water retaining plate 23 is provided at the lower front end. The protective cover 3, the water retaining cover 22 and the water retaining plate 23 constitute a protection system.

[0012] The sample clamping system is suitable for bar samples of any size and can fix the sample while grinding and polishing, or can rotate it manually while grinding and polishing.

[0013] The device is used to grind and polish rod-shaped samples for a glow discharge mass spectrometer. The specific steps are as follows: first, select a suitable sample jacket 12 according to the cross-sectional size of the sample, install the locking nut 13, adjust the position of the transverse movable slider 16 on the transverse movable slide rail 18 according to the length of the sample, install the sample 11 to be tested, and fix the slider locking nut 17; adjust the position of the longitudinal movable slider 19 on the longitudinal movable slide rail 20 according to the distance between the sample 11 to be tested and the driven wheel grinding belt 9; turn the handwheel 15 to determine the grinding and polishing position of the sample and then lock it. Turn on the power button of the control box 2, the motor 1 starts, driving the driving wheel 8 to rotate, and the driven wheel 10 also starts to rotate. The tensioning wheel 7 keeps the driven wheel grinding belt 9 in a taut state. Rotate the button to adjust the grinding belt speed according to the grinding and polishing requirements, and open the cooling water valve group 6 at the same time. At the same time, confirm the status of the protective cover 3, the water shield 22 and the water baffle 23 to ensure safety; and connect the drain outlet 5 to the drain pipe to ensure smooth drainage; after this surface is ground, the next pre-grinding surface can be adjusted by turning the handwheel 15, or the handwheel 15 and the driven wheel grinding belt 9 can be rotated manually at the same time.

[0014] The sample jacket can clamp round or square samples, and the jacket specifications can be selected according to the sample size; the sample can be clamped at one end or fixed at both ends, and the clamping is fixed with a locking nut; the sample can be rotated by turning the handwheel, adjusted to the surface to be ground, and locked in position. The sample can be ground with an abrasive belt, or the sample can be kept in a rotating state during the grinding process by turning the handwheel.

[0015] Cooling water is set at the upper end of the contact point between the sample and the abrasive belt, and the water speed can be adjusted.

[0016] A protective cover is provided at the uppermost end of the device to prevent impurities such as sand particles, grinding chips and water generated during the grinding process from splashing.

[0017] A water baffle is provided at the front end of the vertical plate to collect cooling water into the base and discharge it through the drain port after impurities are precipitated.

[0018] A water shield is provided on the outer side of the vertical plate to shield the sanding belt and prevent water attached to the sanding belt from splashing when the sanding belt rotates.

[0019] The sanding belt can be replaced with sanding belts of different specifications according to the roughness requirements of the sample, and the running speed can be adjusted according to the surface conditions of the sample.

[0020] The clamps on both sides of the sample clamping system can clamp the sample separately or simultaneously. The cross-sectional form of the sample is not limited, and the specifications of the clamping jacket can be changed according to the size of the sample.

[0021] Compared with the prior art, the advantages of this utility model are:

[0022] The utility model describes a multi-rod sample grinding and polishing device for a glow discharge mass spectrometer, which can directly fix and grind rod-shaped samples according to the sample size. The sanding belt can be replaced as needed, and cooling water is provided. The grinding and polishing operation is simple, the efficiency is high, and the sample size is uniform. The jacket, clamping method and sanding belt specifications can be replaced according to the sample specifications, size and roughness requirements, and the grinding and polishing can be performed after adjusting them. The device can also be manually rotated while grinding and polishing. It is equipped with a cooling water valve group to prevent element aggregation caused by overheating, and can directly rinse away impurities such as grinding chips and gravel from the sample, reducing contamination of the sample surface. It is equipped with a protective cover, a water baffle and a water shield, which provides high safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments:

[0024] Figure 1 A three-dimensional diagram of the grinding and polishing device for rod-shaped samples in glow discharge mass spectrometry;

[0025] Figure 2 Side view of the polishing apparatus for rod-shaped samples in a glow discharge mass spectrometer;

[0026] Figure 3 Side view of the polishing apparatus for rod-shaped samples in a glow discharge mass spectrometer;

[0027] Figure 4 Sample holding system for the polishing device of rod-shaped samples in glow discharge mass spectrometer;

[0028] Figure 5 Vertical plate, water shield and water shield of the grinding and polishing device for rod-shaped samples of glow discharge mass spectrometer;

[0029] Figure numerals: 1. Motor, 2. Control box, 3. Protective cover, 4. Base, 5. Drain, 6. Cooling water valve group, 7. Tensioner, 8. Driving wheel, 9. Abrasive belt, 10. Driven wheel, 11. Sample to be tested, 12. Jacket, 13. Locking nut, 14. Support, 15. Handwheel, 16. Lateral moving slider, 17. Slider locking nut, 18. Lateral moving slide rail, 19. Longitudinal moving slider, 20. Longitudinal moving slide rail, 21. Vertical plate, 22. Water retaining cover, 23. Water retaining plate. DETAILED DESCRIPTION

[0030] The present invention will be further explained below in conjunction with specific implementation schemes, but it is not intended to limit the present invention. The structures, proportions, sizes, etc. illustrated in the drawings of the specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not intended to limit the limiting conditions for the implementation of the present invention, so they have no technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, terms such as "upper", "lower", "front", "back", and "middle" quoted in this specification are only for the convenience of description and are not intended to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0031] A multi-rod sample grinding and polishing device for a glow discharge mass spectrometer, characterized in that: the multi-rod sample grinding and polishing device for a glow discharge mass spectrometer comprises a motor 1, a control box 2, a base 4, a sample clamping system, a cooling water valve group 6, a sample transmission and grinding device, and a protection system;

[0032] Among them: the longitudinal movable guide rail 20 is arranged on the front side of the base 4, and is connected to a matching longitudinal movable slider 19; the transverse movable slide rail 18 is connected above the longitudinal movable slider 19, and matching transverse movable sliders 16 are connected on both sides; the transverse movable slider 16 is adjusted according to the length of the sample, and the position is locked by the slider locking nut 17. The sample clamping system is installed on the transverse movable slider 16.

[0033] The sample transmission grinding device includes a tensioning wheel 7, a driving wheel 8, a driven wheel 10 and a driven wheel grinding belt 9; the driving wheel 8 is cooperatively connected to the driven wheel 10, and the driven wheel grinding belt 9 is connected to the outside, and the driven wheel grinding belt 9 is tightened by the tensioning wheel 7.

[0034] The sample clamping system includes a handwheel 15, a fixed support 14, a locking nut 13, a sample jacket 12 and a sample to be tested 11; the sample to be tested 11 is placed in the sample jacket 12 and fixed by the locking nut 13; the polishing surface of the sample to be tested 11 is selected by rotating the handwheel 15.

[0035] In the multi-rod sample polishing device for glow discharge mass spectrometer, a vertical plate 21 is provided on the rear side of the base 4, and a motor 1 and a control box 2 are provided on the upper left end of the vertical plate 21. The control box 2 controls the start and stop of the motor and adjusts the speed of the driven wheel belt 9.

[0036] The lower end of the left side of the vertical plate 21 is connected to a cooling water valve group 6, and the rear end of the water valve group 6 is connected to a quick-plug connector. The water speed is controlled by a ball valve, and the water is discharged from the drain port 5 at the lower end of the base 4; a sample transmission and grinding device is provided on the right side of the vertical plate 21, and the outer layer is connected to a water retaining cover 22. A protective cover 3 is provided at the upper end of the vertical plate 21, and a water retaining plate 23 is provided at the lower front end. The protective cover 3, the water retaining cover 22 and the water retaining plate 23 constitute a protection system.

[0037] The sample clamping system is suitable for bar samples of any size and can fix the sample while grinding and polishing, or can rotate it manually while grinding and polishing.

[0038] The device is used to grind and polish rod-shaped samples for a glow discharge mass spectrometer. The specific steps are as follows: first, select a suitable sample jacket 12 according to the cross-sectional size of the sample, install the locking nut 13, adjust the position of the transverse movable slider 16 on the transverse movable slide rail 18 according to the length of the sample, install the sample 11 to be tested, and fix the slider locking nut 17; adjust the position of the longitudinal movable slider 19 on the longitudinal movable slide rail 20 according to the distance between the sample 11 to be tested and the driven wheel grinding belt 9; turn the handwheel 15 to determine the grinding and polishing position of the sample and then lock it. Turn on the power button of the control box 2, the motor 1 starts, driving the driving wheel 8 to rotate, and the driven wheel 10 also starts to rotate. The tensioning wheel 7 keeps the driven wheel grinding belt 9 in a taut state. Rotate the button to adjust the grinding belt speed according to the grinding and polishing requirements, and open the cooling water valve group 6 at the same time. At the same time, confirm the status of the protective cover 3, the water shield 22 and the water baffle 23 to ensure safety; and connect the drain outlet 5 to the drain pipe to ensure smooth drainage; after this surface is ground, the next pre-grinding surface can be adjusted by turning the handwheel 15, or the handwheel 15 and the driven wheel grinding belt 9 can be rotated manually at the same time.

[0039] The sample jacket can clamp round or square samples, and the jacket specifications can be selected according to the sample size; the sample can be clamped at one end or fixed at both ends, and the clamping is fixed with a locking nut; the sample can be rotated by turning the handwheel, adjusted to the surface to be ground, and locked in position. The sample can be ground with an abrasive belt, or the sample can be kept in a rotating state during the grinding process by turning the handwheel.

[0040] Cooling water is set at the upper end of the contact point between the sample and the abrasive belt, and the water speed can be adjusted.

[0041] A protective cover is provided at the uppermost end of the device to prevent impurities such as sand particles, grinding chips and water generated during the grinding process from splashing.

[0042] A water baffle is provided at the front end of the vertical plate to collect cooling water into the base and discharge it through the drain port after impurities are precipitated.

[0043] A water shield is provided on the outer side of the vertical plate to shield the sanding belt and prevent water attached to the sanding belt from splashing when the sanding belt rotates.

[0044] The sanding belt can be replaced with sanding belts of different specifications according to the roughness requirements of the sample, and the running speed can be adjusted according to the surface conditions of the sample.

[0045] The clamps on both sides of the sample clamping system can clamp the sample separately or simultaneously. The cross-sectional form of the sample is not limited, and the specifications of the clamping jacket can be changed according to the size of the sample.

[0046] Compared with the prior art, the advantages of this utility model are:

[0047] The utility model describes a multi-rod sample grinding and polishing device for a glow discharge mass spectrometer, which can directly fix and grind rod-shaped samples according to the sample size. The sanding belt can be replaced as needed, and cooling water is provided. The grinding and polishing operation is simple, the efficiency is high, and the sample size is uniform. The jacket, clamping method and sanding belt specifications can be replaced according to the sample specifications, size and roughness requirements, and then the grinding and polishing can be performed; it can also be performed while manually rotating. It is equipped with a cooling water valve group to prevent element aggregation caused by overheating, and can directly rinse away impurities such as grinding chips and gravel from the sample, reducing contamination of the sample surface. It is equipped with a protective cover, a water baffle and a water shield, which has high safety. Matters not covered in this utility model are known technologies.

[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-rod sample polishing device for a glow discharge mass spectrometer, characterized in that: The multi-rod sample grinding and polishing device for a glow discharge mass spectrometer comprises a motor (1), a control box (2), a base (4), a sample clamping system, a cooling water valve group (6), a sample transmission and grinding device, and a protection system; Wherein: the longitudinal movable guide rail (20) is arranged on the front side of the base (4) and is connected to a longitudinal movable slider (19) matched therewith; the longitudinal movable slider (19) is connected to a transverse movable guide rail (18) above and is connected to matching transverse movable sliders (16) on both sides; the transverse movable slider (16) is adjusted according to the length of the sample and is locked in position by a slider locking nut (17); the sample clamping system is installed on the transverse movable slider (16).

2. The multi-rod sample polishing device for a glow discharge mass spectrometer according to claim 1, characterized in that: The sample transmission grinding device comprises a tensioning wheel (7), a driving wheel (8), a driven wheel (10) and a driven wheel grinding belt (9); the driving wheel (8) is cooperatively connected to the driven wheel (10), the outer side of which is connected to the driven wheel grinding belt (9), and the driven wheel grinding belt (9) is tightened by the tensioning wheel (7).

3. The multi-rod sample polishing device for a glow discharge mass spectrometer according to claim 1, characterized in that: The sample clamping system comprises a hand wheel (15), a fixed support (14), a locking nut (13), a sample jacket (12) and a sample to be tested (11); the sample to be tested (11) is placed in the sample jacket (12), and the sample is fixed by the locking nut (13); and the grinding and polishing surface of the sample to be tested (11) is selected by rotating the hand wheel (15).

4. The multi-rod sample polishing device for a glow discharge mass spectrometer according to claim 1, characterized in that: In the multi-rod sample polishing device for a glow discharge mass spectrometer, a vertical plate (21) is provided on the rear side of a base (4), a motor (1) and a control box (2) are provided on the upper left side of the vertical plate (21), and the control box (2) controls the start and stop of the motor and adjusts the speed of the driven wheel grinding belt (9).

5. The multi-rod sample polishing device for a glow discharge mass spectrometer according to claim 1, characterized in that: The lower end of the left side of the vertical plate (21) is connected to a cooling water valve group (6), the rear end of the water valve group (6) is connected to a quick connector, the water speed is controlled by a ball valve, and water is discharged from the drain port (5) at the lower end of the base (4); a sample transmission and grinding device is provided on the right side of the vertical plate (21), the outer layer of which is connected to a water retaining cover (22), a protective cover (3) is provided on the upper end of the vertical plate (21), and a water retaining plate (23) is provided on the lower front end, and the protective cover (3), the water retaining cover (22) and the water retaining plate (23) constitute a protection system.