Automatic loading and unloading device for winding and unwinding shafts of compound machine

By designing an automated loading and unloading device for composite machines, the problems of high labor intensity and low efficiency of manual loading and unloading caused by the bulky material retraction and discharge shaft of composite machines are solved, and the automatic loading and unloading of material shafts is realized, which reduces safety risks and improves loading and unloading efficiency.

CN223198948UActive Publication Date: 2025-08-08XUCHANG DIHAO IND CO
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Patent Information

Application Number
CN202422037681.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-08
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

In the production process of smoke-based inner lining paper, the bulky material retraction and discharge shaft of the composite machine leads to high labor intensity of manual loading and unloading, posing safety hazards and low efficiency.

Method used

An automated loading and unloading device including a mobile support structure and a loading and unloading structure is designed, and an automatic loading and unloading device of the material shaft is realized by using a turbo worm lift, a loading and unloading sleeve, a limiting part and an automatic pushing part.

Benefits of technology

Reduce manual loading and unloading work intensity, reduce safety hazards, improve loading and unloading speed and efficiency, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic loading and unloading device for winding and unwinding material shafts of a compound machine, and belongs to the technical field of material shaft loading and unloading. The automatic loading and unloading device for the winding and unwinding shaft comprises a movable supporting structure and a loading and unloading structure. The movable supporting structure comprises a supporting frame and a movable part, a top plate and a bottom plate are fixed to the top face and the bottom of the supporting frame respectively, and the movable part is installed at the bottom of the supporting frame; the loading and unloading structure comprises a turbine worm elevator, a limiting piece and an automatic pushing piece, the turbine worm elevator is installed on the top face of the top plate, the automatic pushing piece is installed on the loading and unloading sleeve, and the output end of the automatic pushing piece extends into the loading and unloading sleeve. In the repeated loading and unloading process, the working intensity of manual loading and unloading can be reduced, so that potential safety hazards are reduced, meanwhile, the loading and unloading speed is increased, the use efficiency is improved to a certain extent, and the use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of material shaft loading and unloading, in particular to an automatic loading and unloading device for retracting and releasing material shafts in a compound machine. Background Art

[0002] The material shaft is a component in some machines or equipment. It can be used in machines for winding, unwinding or slitting raw materials. The shaft parts that play a specific role are called material shafts.

[0003] Currently, during the production of cigarette liner paper, machine operators must restock or load / unload the base paper after it is used up and the semi-finished product is wound up. To increase the service life of the winding and unwinding shafts and accommodate large-diameter materials, equipment manufacturers design these shafts to be relatively heavy. For example, the winding shaft of a 750S gantry laminating machine weighs 41 kg. This creates significant labor intensity and long hours during daily manual loading and unloading, posing significant safety risks. Furthermore, the slow loading and unloading process also impacts efficiency. Therefore, it is necessary to develop an automated loading and unloading device for the winding and unwinding shafts of laminating machines to address these issues. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an automatic loading and unloading device for the retracting and unloading shaft of a compound machine, aiming to improve the problem that during the daily manual loading and unloading process, the labor intensity is high and long-term work is prone to major safety hazards, and the slow manual loading and unloading speed will also affect the efficiency of use to a certain extent.

[0005] The utility model is achieved in this way:

[0006] The utility model provides an automatic loading and unloading device for a retractable material shaft of a compound machine, comprising a mobile supporting structure and a loading and unloading structure.

[0007] The movable support structure includes a support frame and a movable part, the top surface and bottom surface of the support frame are respectively fixed with a top plate and a bottom plate, and the movable part is installed at the bottom of the support frame; the loading and unloading structure includes a turbine worm gear elevator, a loading and unloading sleeve, a limiting part and an automatic pushing part, the turbine worm gear elevator is installed on the top surface of the top plate, the output end of the turbine worm gear elevator slides through the top plate, the output end of the turbine worm gear elevator is fixed with a connecting frame, the loading and unloading sleeve is installed on the connecting frame, one end of the loading and unloading sleeve is formed with a notch, the limiting part is fixed between the top plate and the bottom plate, the automatic pushing part is installed on the loading and unloading sleeve, and the output end of the automatic pushing part extends to the interior of the loading and unloading sleeve.

[0008] In one embodiment of the present invention, a push handle is installed on one side of the upper end of the support frame, and a counterweight is fixed on one side of the lower end of the support frame.

[0009] In one embodiment of the present invention, the movable member includes a fixed plate and a connecting rod, the fixed plate is symmetrically fixed at the bottom of the support frame, the connecting rod is passed through and fixed between the two fixed plates, and both ends of the connecting rod are rotatably connected to movable wheels.

[0010] In one embodiment of the present invention, balls are installed inside the loading and unloading sleeve, and the balls are distributed at equal intervals in the lower half of the loading and unloading sleeve.

[0011] In an embodiment of the present invention, the limiting member includes a sliding sleeve and a limiting rod, the sliding sleeve is fixed to the loading and unloading sleeve, the limiting rod slides through the sliding sleeve, and the limiting rod is fixed between the top plate and the bottom plate.

[0012] In one embodiment of the present utility model, the automatic pushing part includes an electric cylinder, which is installed on the top surface of the loading and unloading sleeve through a connecting seat. A pushing bent rod is fixed to the output end of the electric cylinder, and a pushing plate is fixed to the end of the pushing bent rod.

[0013] The beneficial effect of the present invention is that the present invention obtains an automatic loading and unloading device for retracting and releasing material shafts of a compound machine through the above-mentioned design. When in use, the loading and unloading device is moved to the position of the material shaft that needs to be replaced. At this time, the notch is aligned with the bottom of one end of the material shaft, and then the position of the loading and unloading sleeve is adjusted by the worm gear elevator so that the ball at the notch fits with one end of the material shaft. At this time, the loading and unloading device is pushed to move by pushing the handle, and the material shaft is inserted into the interior of the loading and unloading sleeve. Then, the connection between the material shaft and the equipment is removed. In this way, the transfer of the material shaft can be completed by using the moving part. At the same time, when the new material shaft is installed on the equipment, the electric cylinder can be used to drive the bending rod and the pushing plate to push the material shaft out from the interior of the loading and unloading sleeve to complete the loading and unloading operation. In this way, the labor intensity of manual loading and unloading can be reduced during repeated loading and unloading, thereby reducing the generation of safety hazards. At the same time, it is beneficial to increase the speed of loading and unloading, which is beneficial to improve the efficiency of use to a certain extent and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0015] Figure 1This is a schematic structural diagram from the first perspective of the automatic loading and unloading device for retracting and unloading material shafts provided by an embodiment of the utility model;

[0016] Figure 2 A schematic structural diagram of the second perspective of the automatic loading and unloading device for retracting and unloading material shafts provided by an embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the loading and unloading sleeve and the automatic pushing member of the automatic loading and unloading device for retracting and unloading the material shaft provided by the embodiment of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the loading and unloading sleeve of the automatic loading and unloading device for retracting and unloading material shafts provided in an embodiment of the present utility model.

[0019] In the figure: 100-movable support structure; 110-support frame; 111-pushing handle; 112-counterweight; 120-top plate; 130-bottom plate; 140-moving part; 141-fixed plate; 142-connecting rod; 143-moving wheel; 200-loading and unloading structure; 210-worm gear lifter; 220-connecting frame; 230-loading and unloading sleeve; 231-notch; 232-ball; 240-limiting part; 241-sliding sleeve; 242-limiting rod; 250-automatic pushing part; 251-electric cylinder; 252-pushing bending rod; 253-pushing plate. DETAILED DESCRIPTION

[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example

[0022] See also Figures 1-4 The utility model provides a technical solution: an automatic loading and unloading device for a compound machine's retractable material shaft, comprising a mobile support structure 100 and a loading and unloading structure 200.

[0023] See also Figure 1 and Figure 2 The mobile support structure 100 includes a support frame 110 and a moving member 140 . A top plate 120 and a bottom plate 130 are fixed to the top and bottom of the support frame 110 , respectively. The moving member 140 is installed at the bottom of the support frame 110 .

[0024] A push handle 111 is mounted on one side of the upper end of the support frame 110, and a counterweight 112 is fixed to one side of the lower end of the support frame 110. Pushing the handle 111 facilitates movement of the loading and unloading device, while the counterweight 112 improves the balance of the loading and unloading device. The movable member 140 includes a fixed plate 141 and a connecting rod 142. The fixed plates 141 are symmetrically fixed to the bottom of the support frame 110, and the connecting rod 142 is fixed between the two fixed plates 141. The two ends of the connecting rod 142 are rotatably connected to movable wheels 143. The movable member 140 can be used to facilitate the transfer of the device and improve flexibility.

[0025] See also Figures 1-4 The loading and unloading structure 200 includes a worm gear elevator 210, a loading and unloading sleeve 230, a limiter 240 and an automatic pushing member 250. The worm gear elevator 210 is installed on the top surface of the top plate 120. The output end of the worm gear elevator 210 slides through the top plate 120. The output end of the worm gear elevator 210 is fixed with a connecting frame 220. The loading and unloading sleeve 230 is installed on the connecting frame 220. A notch 231 is formed at one end of the loading and unloading sleeve 230. The limiter 240 is fixed between the top plate 120 and the bottom plate 130. The automatic pushing member 250 is installed on the loading and unloading sleeve 230. The output end of the automatic pushing member 250 extends to the inside of the loading and unloading sleeve 230.

[0026] The loading and unloading sleeve 230 is internally installed with balls 232, which are evenly spaced and distributed in the lower half of the loading and unloading sleeve 230. The balls 232 can reduce friction after the material shaft is inserted, making insertion more labor-saving and convenient. The limiting member 240 includes a sliding sleeve 241 and a limiting rod 242. The sliding sleeve 241 is fixed to the loading and unloading sleeve 230, and the limiting rod 242 slides through the sliding sleeve 241. The limiting rod 242 is fixed between the top plate 120 and the bottom plate 130. The setting of the limiting member 240 here can improve the stability of the lifting and lowering of the loading and unloading sleeve 230. The automatic pushing member 250 includes an electric cylinder 251, which is installed on the top surface of the loading and unloading sleeve 230 through a connecting seat. The output end of the electric cylinder 251 is fixed with a pushing bent rod 252, and the end of the pushing bent rod 252 is fixed with a pushing plate 253. The automatic pushing member 250 can push the material shaft outward, thereby facilitating docking and installation with the equipment.

[0027] Specifically, the working principle of the automatic loading and unloading device for collecting and releasing material shafts is as follows: when in use, the loading and unloading device is moved to the position of the material shaft that needs to be replaced. At this time, the notch 231 is aligned with the bottom of one end of the material shaft, and then the position of the loading and unloading sleeve 230 is adjusted by the worm gear elevator 210 so that the ball 232 at the notch 231 fits with one end of the material shaft. At this time, the loading and unloading device is pushed by pushing the handle 111 to move the material shaft, and the material shaft is inserted into the interior of the loading and unloading sleeve 230. Then, the connection between the material shaft and the equipment is removed. In this way, the transfer of the material shaft can be completed by using the moving part 140. At the same time, when the new material shaft is installed on the equipment, the electric cylinder 251 can be used to drive the pushing bent rod 252 and the pushing plate 253 to push the material shaft out from the interior of the loading and unloading sleeve 230 to complete the loading and unloading operation. In this way, the labor intensity of manual loading and unloading can be reduced during repeated loading and unloading, thereby reducing the generation of safety hazards. At the same time, it is beneficial to increase the speed of loading and unloading, which is beneficial to improve the efficiency of use to a certain extent and more convenient to use.

[0028] It should be noted that the specific model specifications of the worm gear lift 210 and the electric cylinder 251 need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0029] The power supply and principle of the worm gear elevator 210 and the electric cylinder 251 are clear to those skilled in the art and will not be described in detail here.

[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automatic loading and unloading device for a compound machine to unwind and rewind a material shaft, comprising a movable support structure (100) and a loading and unloading structure (200) mounted on the movable support structure (100), characterized in that: The movable support structure (100) comprises a support frame (110) and a movable member (140), wherein a top plate (120) and a bottom plate (130) are fixed to the top surface and the bottom of the support frame (110), respectively, and the movable member (140) is installed at the bottom of the support frame (110); The loading and unloading structure (200) comprises a worm gear elevator (210), a loading and unloading sleeve (230), a limiting member (240) and an automatic pushing member (250). The worm gear elevator (210) is mounted on the top surface of the top plate (120). The output end of the worm gear elevator (210) slides through the top plate (120). A connecting frame (220) is fixed to the output end of the worm gear elevator (210). The loading and unloading sleeve (230) is mounted on the connecting frame (220). A notch (231) is formed at one end of the loading and unloading sleeve (230). The limiting member (240) is fixed between the top plate (120) and the bottom plate (130). The automatic pushing member (250) is mounted on the loading and unloading sleeve (230). The output end of the automatic pushing member (250) extends to the interior of the loading and unloading sleeve (230).

2. The automatic loading and unloading device for the retractable and retractable material shaft of a compound machine according to claim 1, characterized in that: A push handle (111) is installed on one side of the upper end of the support frame (110), and a counterweight (112) is fixed on one side of the lower end of the support frame (110).

3. The automatic loading and unloading device for the retractable and retractable material shaft of a compound machine according to claim 1, characterized in that: The movable member (140) comprises a fixed plate (141) and a connecting rod (142), wherein the fixed plate (141) is symmetrically fixed to the bottom of the supporting frame (110), and the connecting rod (142) is passed through and fixed between the two fixed plates (141), and both ends of the connecting rod (142) are rotatably connected to movable wheels (143).

4. The automatic loading and unloading device for the retractable and retractable material shaft of a compound machine according to claim 1, characterized in that: Balls (232) are installed inside the loading and unloading sleeve (230), and the balls (232) are distributed at equal intervals in the lower half of the loading and unloading sleeve (230).

5. The automatic loading and unloading device for the retractable and retractable material shaft of a compound machine according to claim 1, characterized in that: The limiting member (240) includes a sliding sleeve (241) and a limiting rod (242), wherein the sliding sleeve (241) is fixed to the loading and unloading sleeve (230), the limiting rod (242) slides through the sliding sleeve (241), and the limiting rod (242) is fixed between the top plate (120) and the bottom plate (130).

6. The automatic loading and unloading device for the retractable and retractable material shaft of a compound machine according to claim 1, characterized in that: The automatic pushing member (250) comprises an electric cylinder (251), which is mounted on the top surface of the loading and unloading sleeve (230) via a connecting seat. A pushing bent rod (252) is fixed to the output end of the electric cylinder (251), and a pushing plate (253) is fixed to the end of the pushing bent rod (252).