Chipless cutting device for plastic pipes

Abstract

The utility model discloses a plastic pipe chipless cutting device, and particularly relates to the technical field of pipe processing, the plastic pipe chipless cutting device comprises a mounting rack, a bearing seat assembled in the mounting rack and a cutting mechanism rotatably mounted in the bearing seat, the front end of the mounting rack is provided with a protection mechanism, and one side of the protection mechanism is provided with a control box; a power mechanism is mounted at the tops of the mounting rack and the protection mechanism; a base is mounted at the bottoms of the mounting rack and the protection mechanism; and the cutting mechanism comprises a fixing ring, a tooth table, a machining hole, an electric push rod, a connecting rod, a bolt, a cutting knife and an adjusting groove, the fixing ring sleeves an inner ring of the bearing seat, and the machining hole is formed in the center of the interior of the fixing ring. According to the plastic pipe cutting device, the position of the cutting knife is adjusted, plastic pipes of different sizes can be cut and machined, in the moving process of the cutting knife, the moving track of the cutting knife can be guided and limited through the adjusting groove, and machining is more stable.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, in particular to a chip-free cutting device for plastic pipes. Background Art

[0002] Plastic pipes, as an important industrial material, are widely used in various fields, including water conservancy, gas production, and power generation. With the continuous advancement of plastic pipe production technology and the growing market demand, the requirements for pipe cutting processes are also increasing. Traditional plastic pipe cutting methods are often accompanied by the generation of chips, which not only affects the cleanliness of the production environment, but also poses a potential threat to worker health and increases the cost of subsequent processing. Therefore, chip-free cutting technology has gradually become a hot topic of industry research. After searching, patent publication number CN217597256U discloses a chip-free plastic pipe cutting device. The device comprises a rotating shaft with a coaxial through-hole, a first drive device at one end of the rotating shaft, and a cutting mechanism at the other end. The cutting mechanism includes a blade and a blade holder for securing the blade. The blade holder is slidably connected to the rotating shaft, and a telescoping mechanism is disposed on the exterior of the blade holder. A clamping mechanism is disposed on the exterior of one end of the rotating shaft. The clamping mechanism comprises at least two arc-shaped pressure plates, and a second drive device is disposed on the exterior of the pressure plates. The cutting mechanism is located inside the pressure plates.

[0003] In the process of implementing the present invention, the inventors discovered that the prior art has at least the following problems:

[0004] Although the existing chipless plastic pipe cutting device can cut the pipe, it has the problem that the cutting depth of the device cannot be adjusted according to the size of the plastic pipe in actual use.

[0005] Therefore, the above technical problems need to be solved. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology, the utility model proposes a chipless cutting device for plastic pipes, which solves the problem that the existing chipless cutting device for plastic pipes can cut and process pipes, but cannot adjust the cutting depth of the device according to the size of the plastic pipes in actual use.

[0007] In order to achieve the above purpose, the basic technical solution proposed by the utility model is:

[0008] A chipless cutting device for plastic pipes, comprising a mounting frame, a bearing seat mounted inside the mounting frame, and a cutting mechanism rotatably mounted inside the bearing seat, a protective mechanism mounted at the front end of the mounting frame, a control box mounted on one side of the protective mechanism, a power mechanism mounted on the top of the mounting frame and the protective mechanism, and a base mounted on the bottom of the mounting frame and the protective mechanism;

[0009] The cutting mechanism includes a fixing ring, a gear stage, a processing hole, an electric push rod, a connecting rod, a bolt, a cutting knife and an adjustment groove. The fixing ring is sleeved on the inner ring of the bearing seat, and the gear stage is distributed around the periphery of the fixing ring. A processing hole is provided at the center position inside the fixing ring. Electric push rods are installed at the front end of the fixing ring at the top and bottom of the processing hole. A connecting rod is connected to one side of the electric push rod. The rear end of the connecting rod at the center position is connected to the cutting knife by a bolt, and an adjustment groove is provided at the front end of the fixing ring outside the cutting knife.

[0010] Preferably, the cutting mechanism further comprises a limiting platform, which is distributed at the front end of the fixing ring, and a groove for installing the electric push rod is provided at the front end of the limiting platform.

[0011] Preferably, the power mechanism includes a motor and a gear plate, the motor is mounted on the top of the protective mechanism, the gear plate is fixedly connected to the output end of the motor, and the gear plate is meshed with the gear table.

[0012] Preferably, the power mechanism further comprises a gear cover, which is mounted on the top of the mounting frame, and an inner groove is provided inside the gear cover to meet the rotation requirements of the gear plate.

[0013] Preferably, a shielding plate is installed on the top of the base at the rear end of the mounting frame, and a hole corresponding to the position of the processing hole is opened at the center position of the shielding plate.

[0014] Preferably, the protection mechanism includes a protection frame, an inspection plate, a connecting bolt and a guide tube. The inspection plate is installed on the front end of the protection frame through the connecting bolt, and the rear end of the inspection plate is installed with a guide tube adapted to the processing hole.

[0015] The beneficial effects of the utility model are:

[0016] The technical solution of the present invention can realize cutting processing of plastic pipes of different sizes by adjusting the position of the cutting knife. During the movement of the cutting knife, the adjustment groove can be used to guide and limit the trajectory of the cutting knife, so that the operation of the cutting knife is more stable. The protective mechanism can be used to shield and protect the cutting mechanism, making the processing safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A perspective view of the first embodiment of the present invention;

[0018] Figure 2 This is a cross-sectional expansion diagram of the mounting frame and the protective mechanism of the first embodiment of the present utility model;

[0019] Figure 3This is a schematic structural diagram of the cutting mechanism and the power mechanism of the first embodiment of the present utility model;

[0020] Figure 4 This is an expanded view of the cutting mechanism of the first embodiment of the present utility model;

[0021] Figure 5 This is a rear view of the first embodiment of the present utility model;

[0022] Figure 6 This is a schematic rear cross-sectional view of the mounting bracket according to the first embodiment of the present invention.

[0023] In the figure: 1. Mounting frame; 2. Bearing seat; 3. Cutting mechanism; 301. Fixing ring; 302. Gear stage; 303. Processing hole; 304. Limiting platform; 305. Electric push rod; 306. Connecting rod; 307. Bolt; 308. Cutting knife; 309. Adjusting slot; 4. Power mechanism; 401. Motor; 402. Gear plate; 403. Gear cover; 5. Protective mechanism; 501. Protective frame; 502. Inspection plate; 503. Connecting bolt; 504. Guide tube; 6. Shielding plate; 7. Base; 8. Control box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-6The utility model provides a technical solution: a chipless cutting device for plastic pipes, comprising a mounting frame 1, a bearing seat 2 assembled inside the mounting frame 1 and a cutting mechanism 3 rotatably mounted inside the bearing seat 2, a protective mechanism 5 mounted at the front end of the mounting frame 1, a control box 8 mounted on one side of the protective mechanism 5, a power mechanism 4 mounted on the top of the mounting frame 1 and the protective mechanism 5, and a base 7 mounted on the bottom of the mounting frame 1 and the protective mechanism 5; the cutting mechanism 3 comprises a fixing ring 301, a gear stage 302, a processing hole 303, an electric push rod 305, a connecting rod 306, and a bolt 307. 07, cutting knife 308 and adjustment groove 309, the fixing ring 301 is mounted on the inner ring of the bearing seat 2, the gear stage 302 is distributed around the periphery of the fixing ring 301, and a processing hole 303 is provided at the center position inside the fixing ring 301. The front end of the fixing ring 301 at the top and bottom of the processing hole 303 is installed with an electric push rod 305, and a connecting rod 306 is connected to one side of the electric push rod 305. The rear end of the connecting rod 306 at the center position is connected to the cutting knife 308 by a bolt 307, and an adjustment groove 309 is provided at the front end of the fixing ring 301 outside the cutting knife 308.

[0026] Based on the above-mentioned structural setting, the chipless cutting device for plastic pipes is composed of a mounting frame 1, a bearing seat 2 and a cutting mechanism 3, wherein the mounting frame 1 is used to support and protect the cutting mechanism 3, and the bearing seat 2 is used to connect the cutting mechanism 3 and the mounting frame 1. Specifically, during the working process, after the plastic pipe to be cut is inserted into the processing hole 303, the plastic pipe is clamped by the external clamping structure. After clamping, the power mechanism 4 is used to provide power to the cutting mechanism 3. The gear stage 302 drives the fixing ring 301 to rotate inside the bearing seat 2 under the drive of the power mechanism 4, and the electric push rod 3 is started during the rotation. 05. The output end of the electric push rod 305 pulls the connecting rod 306 to move. During the movement of the connecting rod 306, the bolt 307 is used to drive the cutting knife 308 to move, thereby realizing the cutting processing of the plastic pipe. The chip-free cutting device for plastic pipes can achieve cutting processing of plastic pipes of different sizes by adjusting the position of the cutting knife 308. During the movement of the cutting knife 308, the adjustment groove 309 can be used to guide and limit the trajectory of the cutting knife 308, so that the operation of the cutting knife 308 is more stable. The protective mechanism 5 can be used to shield and protect the cutting mechanism 3, making the processing safer.

[0027] Furthermore, the cutting mechanism 3 further includes a limit platform 304, which is distributed at the front end of the fixing ring 301. The front end of the limit platform 304 is provided with a groove for installing the electric push rod 305. Specifically, the limit platform 304 can limit the position of the electric push rod 305 during use, making the electric push rod 305 more stable.

[0028] Furthermore, the power mechanism 4 includes a motor 401 and a gear plate 402. The motor 401 is mounted on top of the protective mechanism 5. The gear plate 402 is fixedly connected to the output end of the motor 401 and meshes with the gear stage 302. Specifically, after the motor 401 is started, the output end of the motor 401 drives the gear plate 402 to rotate. The gear plate 402 rotates, and the gear stage 302 drives the fixed ring 301 to rotate, thereby providing power to the cutting mechanism 3.

[0029] Furthermore, the power mechanism 4 includes a gear cover 403, which is mounted on top of the mounting frame 1. The gear cover 403 defines an inner groove that allows the gear plate 402 to rotate. The bottom of the inner groove communicates with the mounting frame 1. Specifically, the gear cover 403 shields and protects the gear plate 402 during use, preventing it from being exposed to the environment.

[0030] Furthermore, a shielding plate 6 is mounted on top of the base 7 at the rear end of the mounting frame 1. A hole corresponding to the position of the machined hole 303 is formed in the center of the shielding plate 6. A groove adapted to fit the bearing seat 2 is formed on the end of the shielding plate 6 near the mounting frame 1. Specifically, the shielding plate 6 can shield and protect the structure installed within the mounting frame 1, making the operation of the cutting mechanism 3 safer.

[0031] Furthermore, the protective mechanism 5 includes a protective frame 501, an access panel 502, a connecting bolt 503, and a guide tube 504. The access panel 502 is mounted on the front end of the protective frame 501 via the connecting bolt 503. The guide tube 504 is mounted on the rear end of the access panel 502 and is compatible with the processing hole 303. The rear end of the protective frame 501 is connected to the mounting frame 1. Specifically, the protective frame 501 can provide support for the motor 401, and the guide tube 504 can guide the pipe to be processed. After the access panel 502 is removed from the protective frame 501 via the connecting bolt 503, it is convenient for users to inspect and protect the structure installed on the cutting mechanism 3.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chipless cutting device for plastic pipes, characterized by: The invention comprises a mounting frame (1), a bearing seat (2) assembled inside the mounting frame (1), and a cutting mechanism (3) rotatably mounted inside the bearing seat (2); a protective mechanism (5) is mounted on the front end of the mounting frame (1); a control box (8) is mounted on one side of the protective mechanism (5); a power mechanism (4) is mounted on the top of the mounting frame (1) and the protective mechanism (5); and a base (7) is mounted on the bottom of the mounting frame (1) and the protective mechanism (5); The cutting mechanism (3) comprises a fixing ring (301), a gear stage (302), a processing hole (303), an electric push rod (305), a connecting rod (306), a bolt (307), a cutting knife (308) and an adjustment slot (309), wherein the fixing ring (301) is sleeved on the inner ring of the bearing seat (2), the gear stage (302) is distributed around the periphery of the fixing ring (301), a processing hole (303) is provided at a central position inside the fixing ring (301), an electric push rod (305) is installed at the front end of the fixing ring (301) at the top and bottom of the processing hole (303), a connecting rod (306) is connected to one side of the electric push rod (305), a cutting knife (308) is connected to the rear end of the connecting rod (306) at the central position via a bolt (307), and an adjustment slot (309) is provided at the front end of the fixing ring (301) outside the cutting knife (308).

2. A chipless plastic pipe cutting device according to claim 1, characterized in that: The cutting mechanism (3) further comprises a limiting platform (304), which is distributed at the front end of the fixing ring (301), and a groove for installing the electric push rod (305) is provided at the front end of the limiting platform (304).

3. The chipless cutting device for plastic pipes according to claim 1, characterized in that: The power mechanism (4) comprises a motor (401) and a gear plate (402). The motor (401) is mounted on the top of the protection mechanism (5). The gear plate (402) is fixedly connected to the output end of the motor (401), and the gear plate (402) is meshed with the gear platform (302).

4. A chipless plastic pipe cutting device according to claim 3, characterized in that: The power mechanism (4) further comprises a gear cover (403), wherein the gear cover (403) is mounted on the top of the mounting frame (1), and an inner groove is provided inside the gear cover (403) to meet the rotation requirements of the gear plate (402).

5. The chipless plastic pipe cutting device according to claim 1, characterized in that: A shielding plate (6) is installed on the top of the base (7) at the rear end of the mounting frame (1), and a hole corresponding to the position of the processing hole (303) is opened at the center position of the shielding plate (6).

6. The chipless cutting device for plastic pipes according to claim 1, characterized in that: The protection mechanism (5) comprises a protection frame (501), an inspection plate (502), a connecting bolt (503) and a guide tube (504); the inspection plate (502) is mounted on the front end of the protection frame (501) via the connecting bolt (503); and the rear end of the inspection plate (502) is mounted with a guide tube (504) adapted to the machining hole (303).

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