Sound-absorbing cotton hot cutting and edge sealing equipment for automobile door
Through the sound-absorbing cotton hot cutting edge sealing equipment with integrated die-cutting and edge sealing functions, the cumbersome steps in the production of sound-absorbing cotton is solved and an efficient processing process is achieved.
Patent Information
- Application Number
- CN202422097030.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the production process of existing sound-absorbing cotton, the processing steps are complicated and need to be continuously transported, which affects the processing efficiency.
A sound-absorbing cotton hot edge sealing device for automotive doors is designed, integrating die-cutting and edge sealing functions, and simplifying the operation steps through the coordinated work of the drive part, die-cutting part and edge sealing part.
It improves the processing efficiency of sound-absorbing cotton, reduces the handling steps, and improves the continuity and efficiency of processing.
Smart Images
Figure CN223199171U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of sound-absorbing cotton production, and in particular to a sound-absorbing cotton heat-cutting and edge-sealing device for automobile doors. Background Art
[0002] With the development of automobile technology, vehicles are becoming faster and faster. At the same time, people are paying more and more attention to the driving experience. As vehicle speeds increase, wind noise generated by the vehicle gradually becomes the main source of noise. Prolonged exposure to noisy environments can cause driver fatigue and irritation, posing a hidden danger to driving safety.
[0003] To reduce interior noise, vehicles are designed with streamlined exteriors, while also strengthening the vehicle structure to reduce vibration and, consequently, reduce interior noise. Door panels are key structural components of the door interior, covering the sheet metal, enhancing the interior environment, and securing the door's functional components. In modern vehicles, to enhance the sound insulation and absorption capabilities of door panels, a layer of lightweight, porous sound-absorbing cotton is often placed between the door panels and the sheet metal.
[0004] Sound-absorbing cotton is a material with sound-absorbing function, which can effectively absorb sound waves and reduce the reflection and propagation of sound to reduce noise and improve the sound environment.
[0005] In the production of sound-absorbing cotton, the sound-absorbing cotton must first be moved to the cutting equipment for cutting; after the cutting is completed, the cut sound-absorbing cotton must be moved to the edge sealing equipment for edge sealing, thereby completing the processing.
[0006] However, the entire processing step is relatively cumbersome and requires continuous handling of the sound-absorbing cotton, which affects the processing efficiency of the sound-absorbing cotton. Utility Model Content
[0007] In order to improve the problems existing in the above-mentioned technology, the present application provides a heat-cutting and edge-sealing device for sound-absorbing cotton for automobile doors.
[0008] This application provides a device for hot-cutting and edge-sealing sound-absorbing cotton for automobile doors, which adopts the following technical solutions:
[0009] A sound-absorbing cotton hot-cut edge-sealing device for automobile doors, comprising: a work frame, a discharging belt provided on the work frame, a processing table provided on the work frame, a processing assembly provided on the work frame, and the processing assembly comprising: a driving part, a die-cutting part and an edge-sealing part, the driving part being provided on the work frame, the die-cutting part being provided on the driving part, and the edge-sealing part being provided between the die-cutting part and the driving part.
[0010] By adopting the above technical solution, during processing, the driving part is started to drive the die-cutting unit to die-cut the sound-absorbing cotton; after the die-cutting is completed, the edge sealing part can immediately perform edge sealing. The entire processing assembly has the two functions of die-cutting and edge sealing the sound-absorbing cotton, so there is no need to constantly move the sound-absorbing cotton, which simplifies the operation steps and improves the processing efficiency of the sound-absorbing cotton.
[0011] Optionally, the driving part includes: a lifting seat and two lifting hydraulic cylinders, the lifting hydraulic cylinders are fixed on the workbench, the lifting seat is installed between the output shafts of the two lifting hydraulic cylinders, the die-cutting part is arranged on the lifting seat, and the edge sealing part is arranged between the die-cutting part and the lifting seat.
[0012] By adopting the above technical solution, during processing, the lifting hydraulic cylinder is started to drive the lifting seat to move downward, thereby facilitating the die-cutting and edge-sealing parts to die-cut and edge-seal the sound-absorbing cotton.
[0013] Optionally, the die-cutting part includes: an external die-cutting knife, an external pressure spring, an internal die-cutting knife and an internal pressure spring. A mounting groove is provided on the lifting seat. The external pressure spring is fixed between the external die-cutting knife and the bottom of the mounting groove. The internal pressure spring is fixed between the internal die-cutting knife and the bottom of the mounting groove. The edge sealing part is arranged between the external die-cutting knife and the inner wall of the mounting groove and between the inner die-cutting knife and the inner wall of the mounting groove.
[0014] By adopting the above technical solution, during processing, the lifting hydraulic cylinder is started to drive the lifting seat downward until the outer die cutter and the inner die cutter come into contact with the sound-absorbing cotton; then, the lifting seat is continued to be pushed downward. At this time, the outer pressure spring and the inner pressure spring will be compressed, thereby pressing the outer die cutter and the inner die cutter to die-cut the sound-absorbing cotton.
[0015] Optionally, the edge sealing part includes: an outer edge sealing block, an inner edge sealing block, a base plate, a pushing hydraulic cylinder and an electric heating tube, the pushing hydraulic cylinder is fixed in the mounting groove, and the output shaft of the pushing hydraulic cylinder is fixed to the base plate, and the outer edge sealing block, the inner edge sealing block and the electric heating tube are all fixed on the base plate.
[0016] By adopting the above technical solution, after the die-cutting is completed, the hydraulic cylinder is started to push the base plate downward, and the base plate will drive the outer edge sealing block and the inner edge sealing block to move downward; until the outer edge sealing block and the inner edge sealing block come into contact with the sound-absorbing cotton, thereby sealing the cut part of the sound-absorbing cotton.
[0017] Optionally, both the outer die cutter and the inner die cutter are provided with limiting grooves, and both the outer edge sealing block and the inner edge sealing block are fixedly provided with limiting blocks, and the limiting blocks are slidably connected in the limiting grooves.
[0018] By adopting the above technical solution, the limiting block can limit the outer die cutter and the inner die cutter, so that the outer die cutter and the inner die cutter can stably cut the sound-absorbing cotton.
[0019] Optionally, the processing table is a hot pressing processing table.
[0020] By adopting the above technical solution, the hot pressing table can heat the sound-absorbing cotton, which is beneficial to the edge sealing of the sound-absorbing cotton and improves the quality of the edge sealing.
[0021] Optionally, a downward blowing component for blowing air to the sound-absorbing cotton is provided on the substrate.
[0022] By adopting the above technical solution, after the sound-absorbing cotton is sealed, the down-blowing component is started to blow the sound-absorbing cotton, thereby facilitating the separation of the sound-absorbing cotton from the outer sealing block and the inner sealing block, without the need for manual separation.
[0023] Optionally, the down-blowing assembly includes: a rotating rod, fan blades and a drive motor, the rotating rod is rotatably mounted on the base plate, and the fan blades are fixed on the rotating rod, the drive motor is mounted on the base plate, and the output shaft of the drive motor is coaxially fixed to the rotating rod.
[0024] By adopting the above technical solution, after the sound-absorbing cotton is sealed, the driving motor is started to drive the rotating rod to drive the fan blades to rotate, thereby blowing the sound-absorbing cotton.
[0025] In summary, this application has at least one of the following beneficial effects:
[0026] 1. The entire processing assembly has two functions of die-cutting and edge-sealing the sound-absorbing cotton, so there is no need to constantly move the sound-absorbing cotton, which simplifies the operation steps and improves the processing efficiency of the sound-absorbing cotton.
[0027] 2. During processing, start the lifting hydraulic cylinder to drive the lifting seat down until the outer die cutter and the inner die cutter contact the sound-absorbing cotton; then, continue to push the lifting seat down. At this time, the outer pressure spring and the inner pressure spring will be compressed, thereby pressing the outer die cutter and the inner die cutter to die-cut the sound-absorbing cotton.
[0028] 3. After the die-cutting is completed, start the hydraulic cylinder to push the base plate downward, and the base plate will drive the outer edge sealing block and the inner edge sealing block to move downward; until the outer edge sealing block and the inner edge sealing block contact the sound-absorbing cotton, thereby sealing the cut part of the sound-absorbing cotton. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a structural diagram according to the first embodiment of the present application;
[0030] Figure 2 yes Figure 1A schematic top view of
[0031] Figure 3 It is along Figure 2 A schematic cross-sectional view taken along the cutting line AA in FIG.
[0032] Figure 4 yes Figure 3 A schematic partial enlarged view of part B;
[0033] Figure 5 This is a schematic structural diagram according to the second embodiment of the present application;
[0034] Figure 6 It is along Figure 5 A schematic cross-sectional view taken along the cutting line CC in FIG.
[0035] Figure 7 yes Figure 6 Schematic partial enlarged view of part D in the figure.
[0036] In the figure: 1. Work frame; 11. Discharge belt; 12. Processing table; 2. Driving unit; 21. Lifting seat; 211. Mounting slot; 22. Lifting hydraulic cylinder; 3. Die-cutting unit; 31. External die-cutting knife; 32. External pressure spring; 33. Internal die-cutting knife; 34. Internal pressure spring; 4. Edge sealing unit; 41. External edge sealing block; 42. Internal edge sealing block; 43. Base plate; 44. Pushing hydraulic cylinder; 45. Electric heating tube; 5. Limit block; 51. Limit slot; 6. Down-blowing assembly; 61. Rotating rod; 62. Fan blade; 63. Driving motor. DETAILED DESCRIPTION
[0037] The present application provides a device for hot-cutting and edge-sealing sound-absorbing cotton for automobile doors.
[0038] Example 1:
[0039] See also Figure 1 A sound-absorbing cotton hot-cut edge sealing device for automobile doors includes: a working frame 1, the working frame 1 is provided with a discharge belt 11. In the embodiment of the present application, a motor (not shown in the figure) can be used to drive the discharge belt 11 to rotate to transport the sound-absorbing cotton.
[0040] See also Figure 1 A processing table 12 is fixedly mounted on the workbench 1. The processing table 12 is used to die-cut and edge-seal the sound-absorbing cotton. In the embodiment of the present application, the processing table 12 is configured as a hot press processing table 12. Generally, a heating system is provided inside the hot press processing table 12. The hot press processing table 12 can heat the sound-absorbing cotton, thereby facilitating the edge-seal of the sound-absorbing cotton and improving the edge-seal quality.
[0041] See also Figure 1 and Figure 2A processing component is provided on the workbench 1, which has two functions of die-cutting and edge-sealing the sound-absorbing cotton, so there is no need to constantly carry the sound-absorbing cotton, which simplifies the operation steps and improves the processing efficiency of the sound-absorbing cotton.
[0042] See also Figure 3 and Figure 4 The processing components include: a driving part 2, a die-cutting part 3 and an edge-sealing part 4.
[0043] See also Figure 4 The drive unit 2 includes a lifting seat 21 and two lifting hydraulic cylinders 22. The lifting hydraulic cylinders 22 are fixedly mounted on the work frame 1 and are located at both ends of the work frame 1 along the width direction. The lifting seat 21 is fixedly mounted between the output shafts of the two lifting hydraulic cylinders 22 and is located directly above the processing table 12. During processing, the lifting hydraulic cylinders 22 are activated to drive the lifting seat 21 downward, thereby facilitating the die-cutting unit 3 and the edge-sealing unit 4 to perform die-cutting and edge-sealing on the sound-absorbing cotton.
[0044] See also Figure 4 The die-cutting part 3 includes: an external die-cutting knife 31, an external pressure spring 32, an internal die-cutting knife 33 and an internal pressure spring 34. The bottom wall of the lifting seat 21 is provided with a mounting groove 211. One end of the external pressure spring 32 is fixed to the bottom of the mounting groove 211, and the other end is fixed to the top wall of the external die-cutting knife 31. The external pressure spring 32 can press down the external die-cutting knife 31, so that the external die-cutting knife 31 die-cuts the sound-absorbing cotton to form the outer ring contour.
[0045] See also Figure 4 One end of the internal pressure spring 34 is fixed to the bottom of the mounting groove 211, and the other end is fixed to the top wall of the internal die cutter 33. The internal pressure spring 34 can press down the external internal die cutter 33, so that the internal die cutter 33 die-cuts the sound-absorbing cotton to form the inner ring contour, thereby obtaining the required shape of the sound-absorbing cotton.
[0046] During processing, the lifting hydraulic cylinder 22 is started to drive the lifting seat 21 to move downward until the outer die cutter 31 and the inner die cutter 33 contact the sound-absorbing cotton; then, the lifting seat 21 is continued to be pushed downward. At this time, the external pressure spring 32 and the internal pressure spring 34 will be compressed, thereby pressing the outer die cutter 31 and the inner die cutter 33 to die-cut the sound-absorbing cotton.
[0047] See also Figure 4The edge sealing unit 4 includes an outer edge sealing block 41, an inner edge sealing block 42, a base plate 43, a push hydraulic cylinder 44, and an electric heating pipe 45. The push hydraulic cylinder 44 is mounted on the bottom of the mounting groove 211, and the output shaft of the push hydraulic cylinder 44 is fixedly connected to the top wall of the base plate 43. The outer edge sealing block 41 and the inner edge sealing block 42 are both fixedly mounted on the bottom wall of the base plate 43, and the outer edge sealing block 41 abuts against the side of the outer die cutter 31 close to the inner die cutter 33, while the inner edge sealing block 42 abuts against the side of the inner die cutter 33 close to the outer die cutter 31.
[0048] See also Figure 4 The electric heating pipe 45 is fixedly mounted on the bottom wall of the base plate 43 and is located at one end of the base plate 43 near the outer edge seal 41 and the inner edge seal 42. The electric heating pipe 45 is used to heat the outer edge seal 41 and the inner edge seal 42, thereby increasing the temperature of the outer edge seal 41 and the inner edge seal 42, thereby facilitating the edge sealing process. After the die-cutting is completed, the hydraulic cylinder 44 is activated to push the base plate 43 downward, which in turn drives the outer edge seal 41 and the inner edge seal 42 downward until the outer edge seal 41 and the inner edge seal 42 contact the sound-absorbing cotton, thereby sealing the cut part of the sound-absorbing cotton.
[0049] See also Figure 4 Furthermore, a limiting groove 51 is provided on the side where the outer die cutter 31 and the inner die cutter 33 are close to each other and in the vertical direction; a limiting block 5 is fixedly provided on the side of the outer edge sealing block 41 close to the outer die cutter 31 and the side of the inner edge sealing block 42 close to the inner die cutter 33, and the limiting block 5 is slidably connected to the limiting groove 51. The limiting block 5 can limit the outer die cutter 31 and the inner die cutter 33 so that the outer die cutter 31 and the inner die cutter 33 can stably cut the sound-absorbing cotton.
[0050] The working principle of embodiment 1 is as follows: during processing, the lifting hydraulic cylinder 22 is started to drive the lifting seat 21 to move downward until the outer die cutter 31 and the inner die cutter 33 contact the sound-absorbing cotton; then, the lifting seat 21 is continued to be pushed downward. At this time, the external pressure spring 32 and the internal pressure spring 34 will be compressed, thereby pressing the outer die cutter 31 and the inner die cutter 33 to die-cut the sound-absorbing cotton.
[0051] Example 2:
[0052] See also Figure 5 、 Figure 6 and Figure 7 The difference between this embodiment and the first embodiment is that a downward blowing component 6 for blowing air to the sound-absorbing cotton is provided on the base plate 43. After the sound-absorbing cotton is sealed, the downward blowing component 6 is started to blow the sound-absorbing cotton, thereby facilitating the separation of the sound-absorbing cotton from the outer edge sealing block 41 and the inner edge sealing block 42, so that manual separation is not required.
[0053] See also Figure 7The down-blowing assembly 6 includes a rotating rod 61, a fan blade 62, and a drive motor 63. The rotating rod 61 is vertically rotatably mounted on the base plate 43, and the fan blade 62 is fixed to the rotating rod 61. The drive motor 63 is mounted on the base plate 43, and the output shaft of the drive motor 63 is coaxially fixed with the rotating rod 61. After the sound-absorbing cotton is edge-sealed, the drive motor 63 is started to drive the rotating rod 61 to rotate the fan blade 62, thereby blowing the sound-absorbing cotton.
[0054] The working principle of the second embodiment is as follows: after the edge of the sound-absorbing cotton is sealed, the driving motor 63 is started to drive the rotating rod 61 to drive the fan blade 62 to rotate, thereby blowing the sound-absorbing cotton.
[0055] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A heat-cutting and edge-sealing device for sound-absorbing cotton used in automobile doors, characterized in that: include: A working frame (1), wherein a discharging belt (11) is provided on the working frame (1), a processing table (12) is provided on the working frame (1), and a processing assembly is provided on the working frame (1), wherein the processing assembly comprises: a driving portion (2), a die-cutting portion (3) and an edge-sealing portion (4), wherein the driving portion (2) is provided on the working frame (1), the die-cutting portion (3) is provided on the driving portion (2), and the edge-sealing portion (4) is provided between the die-cutting portion (3) and the driving portion (2).
2. The heat-cutting and edge-sealing equipment for automobile doors of claim 1, characterized in that: The driving part (2) comprises: a lifting seat (21) and two lifting hydraulic cylinders (22); the lifting hydraulic cylinders (22) are fixed on the working frame (1); the lifting seat (21) is installed between the output shafts of the two lifting hydraulic cylinders (22); the die-cutting part (3) is arranged on the lifting seat (21); and the edge sealing part (4) is arranged between the die-cutting part (3) and the lifting seat (21).
3. The heat-cutting and edge-sealing equipment for automobile doors of claim 2, characterized in that: The die-cutting portion (3) comprises: an external die-cutting knife (31), an external pressure spring (32), an internal die-cutting knife (33) and an internal pressure spring (34); a mounting groove (211) is provided on the lifting seat (21); the external pressure spring (32) is fixed between the external die-cutting knife (31) and the bottom of the mounting groove (211); the internal pressure spring (34) is fixed between the internal die-cutting knife (33) and the bottom of the mounting groove (211); and the edge sealing portion (4) is arranged between the external die-cutting knife (31) and the inner wall of the mounting groove (211) and between the internal die-cutting knife (33) and the inner wall of the mounting groove (211).
4. The heat-cutting and edge-sealing equipment for automobile doors of claim 3, characterized in that: The edge sealing portion (4) comprises: an outer edge sealing block (41), an inner edge sealing block (42), a base plate (43), a pushing hydraulic cylinder (44) and an electric heating pipe (45); the pushing hydraulic cylinder (44) is fixed in the mounting groove (211), and the output shaft of the pushing hydraulic cylinder (44) is fixed to the base plate (43); the outer edge sealing block (41), the inner edge sealing block (42) and the electric heating pipe (45) are all fixed on the base plate (43).
5. The heat-cutting and edge-sealing equipment for sound-absorbing cotton for automobile doors according to claim 4, characterized in that: The outer die cutter (31) and the inner die cutter (33) are both provided with a limiting groove (51), and the outer edge sealing block (41) and the inner edge sealing block (42) are both fixedly provided with a limiting block (5), and the limiting block (5) is slidably connected in the limiting groove (51).
6. The heat-cutting and edge-sealing equipment for automobile doors of claim 1, characterized in that: The processing table (12) is a hot pressing processing table (12).
7. The heat-cutting and edge-sealing equipment for automobile doors of claim 4, characterized in that: The base plate (43) is provided with a downward blowing component (6) for blowing air to the sound-absorbing cotton.
8. The heat-cutting and edge-sealing equipment for automobile doors of claim 7, characterized in that: The down-blowing assembly (6) comprises: a rotating rod (61), a fan blade (62) and a driving motor (63); the rotating rod (61) is rotatably mounted on the base plate (43), and the fan blade (62) is fixed on the rotating rod (61); the driving motor (63) is mounted on the base plate (43), and the output shaft of the driving motor (63) is coaxially fixed with the rotating rod (61).