Screening device for resin blanks
By controlling the amount and distribution of packing materials through quantitative and bulking mechanisms, the problems of uneven cutting and poor fluidity in existing screening devices are solved, the screening efficiency and effect are improved, and the stability of the device is enhanced.
Patent Information
- Application Number
- CN202422409063.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing screening device cannot accurately control the amount of feed, resulting in uneven distribution and poor fluidity of the filler during the screening process, affecting the screening efficiency and effect.
The quantization mechanism and bulking mechanism are used to control the amount of packing through the quantitative mechanism, and the bulking mechanism ensures that the packing is evenly distributed on the screen, combining the vibrating motor and scraper structure to prevent the packing.
The uniform cutting and uniform distribution of fillers are achieved, the screening efficiency and effect are improved, the packing of fillers is avoided on the screen, and the stability of the device is enhanced.
Smart Images

Figure CN223199329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a screening device, in particular to a screening device for resin blanks. Background Art
[0002] Resin stock refers to the basic material used to manufacture a variety of products. Due to its excellent processing properties, diverse performance characteristics, and wide range of applications, it plays a vital role in multiple industries. By selecting the appropriate resin type and adding various fillers, plasticizers, curing agents, pigments, and other additives, resin stock can be prepared to meet specific performance requirements for the manufacture of various parts or products. Screening is a crucial step in the resin stock production process, ensuring that the fillers and other components in the resin stock have a uniform particle size.
[0003] Although existing screening devices can complete basic screening tasks, they have some obvious shortcomings in terms of function and performance. For example, most screening devices directly add fillers for screening, resulting in the inability to accurately control the amount of filler fed, which can easily cause too much or too little filler to enter the screening cylinder, and may cause uneven distribution during the screening process, affecting the screening efficiency. In addition, during the screening process, the filler has poor fluidity on the screen and may accumulate on the screen, especially in the center of the screen, which can easily affect the screening effect.
[0004] Therefore, a screening device for resin blanks is particularly needed to solve the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of existing screening devices such as the inability to accurately control the feeding amount and poor filler fluidity, which leads to uneven distribution and accumulation during the screening process and affects the screening efficiency and effect, the utility model provides a screening device for resin blanks.
[0006] The utility model is achieved through the following technical approaches: a screening device for resin blanks, including a silo, a support frame, a working cylinder, a discharge port, a base, a vibration motor and a screen. The upper part of the base is slidably connected to the working cylinder, the top of the working cylinder is fixedly connected to the support frame, the silo is installed inside the support frame, the lower part of the silo penetrates into the interior of the working cylinder, and the bottom is provided with a first discharge hole that is symmetrically distributed, three discharge ports are fixedly connected to the front side of the exterior of the working cylinder, a vibration motor is installed inside the working cylinder, and two screens are fixedly connected, the vibration motor is located below the two screens, and also includes a quantitative mechanism and a bulk mechanism, the quantitative mechanism is provided between the silo and the working cylinder, and the bulk mechanism is provided on the quantitative mechanism.
[0007] Furthermore, the quantitative mechanism includes a baffle, a ring gear, a drive motor, a gear and a connecting block. The upper part of the working cylinder is rotatably connected with symmetrically distributed connecting blocks. A baffle is fixedly connected between the bottoms of the two connecting blocks. The bottom surface of the hopper is close to the top surface of the baffle. A second discharge hole with the same size as the first discharge hole is opened on the baffle. A ring gear is fixedly connected between the tops of the two connecting blocks. The ring gear is located outside the working cylinder. A drive motor is installed on the front side of the top of the working cylinder. A gear is fixedly connected to the output shaft of the drive motor. The gear and the ring gear have equal thickness and are engaged.
[0008] Furthermore, the bulk material mechanism includes a spiral ring, a connecting rod and a fixed rod. The fixed rod is fixedly connected to the center position of the baffle, which passes through the two screens and is fixedly connected to the outside with multiple connecting rods distributed up and down. Every four connecting rods are on the same horizontal plane, and a spiral ring is fixedly connected between the ends close to the inner wall of the working cylinder, and the bottom surface of the spiral ring is in contact with the top surface of the screen.
[0009] Furthermore, it also includes a support ring and a spring. The support ring is fixedly connected to the base, and a plurality of springs distributed along the circumferential direction are connected between the support ring and the working cylinder.
[0010] Furthermore, a scraper is included. One end of the spiral ring close to the inner wall of the working cylinder is fixedly connected to the scraper, and the bottom surface of the scraper contacts the top surface of the edge of the screen.
[0011] Furthermore, it also includes a stirring rod, the upper end of the fixed rod penetrates into the interior of the silo, and is fixedly connected to a plurality of stirring rods distributed in a circular path, and the stirring rod is located above the baffle.
[0012] From the above description of the structure of the present invention, it can be seen that the design starting point, concept and advantages of the present invention are:
[0013] The utility model sets a quantitative mechanism, starts the driving motor, and meshes the gear with the gear ring, so that the connecting block drives the baffle to rotate, and the second discharge hole is intermittently aligned with the two first discharge holes, and the filler in the silo is quantitatively discharged into the working cylinder, ensuring that the discharge amount is consistent each time, thereby improving the uniformity and efficiency of screening. In addition, by setting a bulk material mechanism, the fixed rod drives the spiral ring to rotate, guiding the filler to be evenly distributed on the screen along the spiral direction, thereby improving the fluidity of the filler, avoiding stagnation and accumulation of the filler on the screen, and improving the screening effect.
[0014] The utility model can limit the position of the screening drum by arranging the support ring and the spring, thereby ensuring that the screening drum will not separate from the base during the vibration process, thereby improving the overall stability of the device.
[0015] The utility model prevents the filler from piling up on the edge of the screen by arranging a scraper, thereby further improving the screening effect, and stirs the filler in the lower part of the silo by arranging a stirring rod, thereby avoiding the filler from piling up in the silo and ensuring that the filler can fall smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0017] Figure 2 It is a partial cross-sectional view of the working cylinder, discharge port, base and other components of the utility model.
[0018] Figure 3 It is a three-dimensional structural diagram of the scraper, connecting rod, stirring rod and other components of the utility model.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the silo, baffle, gear ring and other components of the utility model.
[0020] The names and serial numbers of the parts in the figure are: 1. Material silo, 101. First discharge hole, 102. Baffle, 2. Support frame, 3. Ring gear, 4. Drive motor, 401. Gear, 5. Working cylinder, 6. Discharge port, 7. Base, 8. Support ring, 9. Vibration motor, 10. Spring, 11. Spiral ring, 12. Screen, 13. Scraper, 14. Connecting rod, 15. Stirring rod, 16. Fixed rod, 17. Second discharge hole, 18. Connecting block. DETAILED DESCRIPTION
[0021] The present invention will be described in detail below with reference to the accompanying drawings.
[0022] Example: A screening device for resin blanks, see Figures 1-4 As shown, it includes a silo 1, a support frame 2, a working cylinder 5, a discharge port 6, a base 7, a support ring 8, a vibration motor 9, a spring 10 and a screen 12. The upper part of the base 7 is slidably connected to the working cylinder 5, the top of the working cylinder 5 is connected to the support frame 2 by welding, the inside of the support frame 2 is connected to the silo 1 by bolts, the lower part of the silo 1 penetrates into the inside of the working cylinder 5, and a first discharge hole 101 symmetrically distributed is opened at the bottom, and the front side of the outside of the working cylinder 5 is connected to three discharge ports 6 by welding, and the upper discharge port 6 is located in the middle The side discharge port 6 is located at the upper right, and the middle discharge port 6 is located at the upper left of the lower discharge port 6. The inside of the working cylinder 5 is connected to a vibration motor 9 by bolts, and is connected to two screens 12 by welding. The vibration motor 9 is located below the two screens 12. A support ring 8 is connected to the base 7 by welding. A plurality of springs 10 distributed along the circumferential direction are connected between the support ring 8 and the working cylinder 5. It also includes a quantitative mechanism and a bulking mechanism. A quantitative mechanism is provided between the silo 1 and the working cylinder 5, and a bulking mechanism is provided on the quantitative mechanism.
[0023] See Figures 1-4As shown, the quantitative mechanism includes a baffle 102, a ring gear 3, a drive motor 4, a gear 401 and a connecting block 18. The upper part of the working cylinder 5 is rotatably connected to the connecting blocks 18 that are symmetrically distributed. The baffle 102 is connected to the bottom of the two connecting blocks 18 by welding. The bottom surface of the silo 1 is close to the top surface of the baffle 102. The baffle 102 is provided with a second discharge hole 17 that is the same size as the first discharge hole 101. The ring gear 3 is connected to the top of the two connecting blocks 18 by welding. The ring gear 3 is located outside the working cylinder 5. The front side of the top of the working cylinder 5 is connected to the drive motor 4 by bolts. The output shaft of the drive motor 4 is connected to the gear 401 by welding. The gear 401 is meshed with the ring gear 3 of equal thickness, and there is a gap between the bottom surfaces of the ring gear 3 and the gear 401 and the top surface of the working cylinder 5, which can prevent the ring gear 3 and the gear 401 from rubbing against the top surface of the working cylinder 5.
[0024] See Figure 2-Figure 3 As shown, the bulk material mechanism includes a spiral ring 11, a scraper 13, a connecting rod 14, a stirring rod 15 and a fixed rod 16. The center position of the baffle 102 is connected to the fixed rod 16 by welding. The fixed rod 16 passes through the two screens 12, and the outside is connected to a plurality of connecting rods 14 distributed up and down by welding. Every four connecting rods 14 are on the same horizontal plane, and the spiral ring 11 is connected between the ends close to the inner wall of the working cylinder 5 by welding. The bottom surface of the spiral ring 11 is in contact with the top surface of the screen 12. The end of the spiral ring 11 close to the inner wall of the working cylinder 5 is connected to the scraper 13 by welding, and the bottom surface of the scraper 13 is in contact with the top surface of the edge of the screen 12. The upper end of the fixed rod 16 penetrates into the interior of the silo 1 and is connected to a plurality of stirring rods 15 distributed in a circular path by welding. The stirring rod 15 is located above the baffle 102 and is inclined for guiding the flow of filler.
[0025] Initially, the second discharge hole 17 is staggered with the two first discharge holes 101, so that the silo 1 is in a closed state. First, the staff pours the filler to be screened into the silo 1, and then turns on the drive motor 4 and the vibration motor 9. The output shaft of the drive motor 4 drives the gear 401 to rotate, and the gear 401 is engaged with the ring gear 3, so that the ring gear 3 drives the connecting block 18 to rotate, and the connecting block 18 drives the baffle 102 to rotate, so that the second discharge hole 17 is intermittently aligned with the two first discharge holes 101, and the silo 1 is filled. The filler in the work cylinder 5 is quantitatively lowered into the work cylinder 5, and the lowered filler falls on the upper screen 12 in advance for the first screening. During screening, the large-particle filler stays on the upper screen 12, and the small-particle filler and fine impurities such as sand pass through the upper screen 12 and fall on the lower screen 12 for the second screening. During screening, the small-particle filler stays on the lower screen 12, and the fine impurities such as sand pass through the lower screen 12 and fall into the bottom of the work cylinder 5. In this process, the vibration motor 9 drives the work cylinder 5 to move. The working cylinder 5 vibrates to speed up the screening speed of the filler. When the working cylinder 5 vibrates, the extrusion spring 10 compresses or stretches the spring 10. During the screening process, the baffle 102 simultaneously drives the fixed rod 16 to rotate, and the fixed rod 16 drives the spiral ring 11 to rotate, guiding the filler to be evenly distributed on the screen 12 along the spiral direction to prevent the filler from stagnation on the screen 12. The fixed rod 16 simultaneously drives the stirring rod 15 to rotate, so that it stirs the filler at the lower part of the silo 1 to prevent the filler from accumulating in the silo 1. The spiral ring 11 simultaneously drives the scraper 13 to rotate, so that it scrapes the filler at the edge of the screen 12. After screening for a period of time, the large-particle filler accumulated on the upper screen 12 is discharged from the upper discharge port 6, and the small-particle filler accumulated on the lower screen 12 is discharged from the middle discharge port 6. The fine impurities such as sand accumulated at the bottom of the working cylinder 5 are discharged from the lower discharge port 6. After the screening is completed, ensure that the second discharge hole 17 is staggered with the two first discharge holes 101, and turn off the drive motor 4 and the vibration motor 9.
[0026] While the present invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
Claims
1. A screening device for resin blanks, comprising a silo (1), a support frame (2), a working cylinder (5), a discharge port (6), a base (7), a vibration motor (9) and a screen (12), wherein the upper portion of the base (7) is slidably connected to the working cylinder (5), the top of the working cylinder (5) is fixedly connected to the support frame (2), the silo (1) is installed inside the support frame (2), the lower portion of the silo (1) penetrates into the interior of the working cylinder (5), and a first discharge hole (101) symmetrically distributed is opened at the bottom, three discharge ports (6) are fixedly connected to the front side of the outside of the working cylinder (5), a vibration motor (9) is installed inside the working cylinder (5), and two screens (12) are fixedly connected, and the vibration motor (9) is located below the two screens (12), characterized in that It also includes a quantitative mechanism and a bulk material mechanism. The quantitative mechanism is arranged between the silo (1) and the working cylinder (5), and the bulk material mechanism is arranged on the quantitative mechanism.
2. A screening device for resin stock according to claim 1, characterized in that, The quantitative mechanism comprises a baffle (102), a gear ring (3), a driving motor (4), a gear (401) and a connecting block (18); the upper inner portion of the working cylinder (5) is rotatably connected to the connecting blocks (18) which are symmetrically distributed; a baffle (102) is fixedly connected between the bottoms of the two connecting blocks (18); the bottom surface of the hopper (1) is in close contact with the top surface of the baffle (102); a second discharge hole (17) having the same size as the first discharge hole (101) is opened on the baffle (102); a gear ring (3) is fixedly connected between the tops of the two connecting blocks (18); the gear ring (3) is located outside the working cylinder (5); a driving motor (4) is installed on the front side of the top of the working cylinder (5); a gear (401) is fixedly connected to the output shaft of the driving motor (4); the gear (401) and the gear ring (3) are of equal thickness and mesh with each other.
3. A screening device for resin stock according to claim 2, characterized in that, The bulking mechanism comprises a spiral ring (11), a connecting rod (14) and a fixed rod (16). The fixed rod (16) is fixedly connected to the center of the baffle (102). The fixed rod (16) passes through two screens (12) and is fixedly connected to the outside with a plurality of connecting rods (14) distributed up and down. Every four connecting rods (14) are on the same horizontal plane, and a spiral ring (11) is fixedly connected between the ends close to the inner wall of the working cylinder (5). The bottom surface of the spiral ring (11) contacts the top surface of the screen (12).
4. A screening device for resin stock according to claim 3, characterized in that, It also includes a support ring (8) and a spring (10). The support ring (8) is fixedly connected to the base (7), and a plurality of springs (10) distributed along the circumferential direction are connected between the support ring (8) and the working cylinder (5).
5. A screening device for resin stock according to claim 4, characterized in that: It also includes a scraper (13). One end of the spiral ring (11) close to the inner wall of the working cylinder (5) is fixedly connected to the scraper (13), and the bottom surface of the scraper (13) contacts the top surface of the edge of the screen (12).
6. A screening device for resin stock according to claim 5, characterized in that: It also includes a stirring rod (15), the upper end of the fixed rod (16) penetrates into the interior of the silo (1), and is fixedly connected to a plurality of stirring rods (15) distributed in a circular path, and the stirring rods (15) are located above the baffle (102).