Hydraulic forming device for rubber sealing element

By introducing the lifting and blowing mechanism into the hydraulic forming device of the rubber seal, the problem of difficult to quickly release the seal and scald it by staff is solved, and safe and efficient seal ring production is achieved.

CN223199380UActive Publication Date: 2025-08-08SHANDONG ZHIZHAO RUBBER & PLASTIC CO LTD
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Patent Information

Application Number
CN202420775012.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-08-08
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

In the production process of rubber seals, there is a problem in the prior art that workers may be scalded by molds with higher temperatures during loading and unloading, and it is difficult to quickly release the seal after forming, which affects processing efficiency.

Method used

A hydraulic molding device for rubber seals is designed, using a lifting flip mechanism and a blowing mechanism, which clamps and flips the die core through the cylinder, and combines with the fan to blow the feed to achieve rapid mold release of the sealing ring and cools the die core.

Benefits of technology

The rapid mold release of the sealing ring is achieved, production efficiency is improved, staff are prevented from being scalded, and processing safety and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydraulic forming device for a rubber sealing element, which relates to the technical field of rubber sealing element production and comprises a hydraulic machine base, a top cover is fixedly mounted on the hydraulic machine base, a support frame is arranged between the hydraulic machine base and the top cover, and a fixed seat is mounted on the support frame in a sliding manner. A lower die is fixedly installed on the fixing base, a die core is installed on the lower die in a matched mode, a jacking turnover mechanism is fixedly installed on the supporting frame, and a blowing mechanism is arranged on the side portion of the top cover. According to the design scheme, through the design that the jacking turnover mechanism is installed on the supporting frame, during discharging, the fixing base moves to the left end of the supporting frame, the air cylinder is matched with the clamping base to clamp the clamping piece, then the clamping base ascends and rotates by 80-90 degrees anticlockwise, and then a sealing ring is blown away from a mold core through the blowing mechanism; and meanwhile, the mold core is cooled, the production efficiency is effectively improved, and workers are prevented from being scalded in the feeding process.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber sealing component production, in particular to a rubber sealing component hydraulic molding device. Background Art

[0002] Rubber seals are mostly round rubber products, generally used for leak prevention. Rubber seals have high elasticity and slight plasticity at room temperature, and have excellent mechanical strength, low hysteresis loss, and low heat generation during repeated deformation, so they also have good flexibility resistance.

[0003] Currently, the production process for sealing rings requires pressure molding. Specifically, a pair of upper and lower molds, aligned with a core, are used to form a joint. The sealing ring material is placed into the molding cavity formed by the core and mold at high temperature. The upper mold is then used to extrude the material downward, thus producing a ring-shaped sealing ring. However, during the loading and unloading process, workers may be burned by the high temperature of the mold or hot press. Furthermore, the rubber seal cannot be quickly released from the mold after molding, affecting processing efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects in the prior art, the utility model provides a hydraulic molding device for a rubber seal.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a rubber sealing hydraulic forming device, comprising a hydraulic press base, a pressurizing mechanism is provided on the hydraulic press base, columns are fixedly installed at the four end points of the top of the hydraulic press base, a top cover is fixedly installed on the top of the column, an upper mold is fixedly installed on the bottom of the top cover, a support frame is provided between the hydraulic press base and the top cover, a fixed seat is slidably installed on the support frame, a lower mold is fixedly installed on the fixed seat, and a mold core is cooperated with and installed on the lower mold, a hydraulic drive mechanism for driving the fixed seat to move is provided on the top of the hydraulic press base, a jacking and flipping mechanism is fixedly installed on the support frame, and a blowing mechanism is provided on the side of the top cover close to the support frame.

[0006] Furthermore, the pressurizing mechanism includes a first hydraulic rod, a groove is provided on the base of the hydraulic press, the first hydraulic rod is fixedly installed in the groove, and a push plate is fixedly installed on the top end of the first hydraulic rod.

[0007] Furthermore, the hydraulic drive mechanism includes two groups of second hydraulic rods, which are fixedly installed on the front and rear sides of the groove. A connecting plate is fixedly installed on the left side of the fixed seat, and a T-shaped slot is provided on the right side wall of the connecting plate. The T-shaped slot is longitudinally distributed on the connecting plate, and a T-shaped block is slidably installed in the T-shaped slot. The T-shaped block is connected to the push rod of the second hydraulic rod, and the connecting plate is driven to move by the second hydraulic rod, thereby driving the fixed seat to slide on the support frame through the connecting plate.

[0008] Furthermore, a plurality of groups of supporting wheels are rotatably mounted on the top of the supporting frame.

[0009] Furthermore, the jacking and flipping mechanism includes two groups of third hydraulic rods, and the two groups of third hydraulic rods are fixedly installed on the front and rear sides of the support frame. The top ends of the push rods of the two groups of third hydraulic rods are fixedly installed with bearing seats, and the adjacent sides of the two groups of bearing seats are rotatably installed with clamping seats. The top of the clamping seat is fixedly installed with a cylinder, and the front and rear sides of the mold core are provided with clamping plates matching the clamping seat. A motor is fixedly installed on the end of the bearing seat away from the clamping seat, and the power output shaft of the motor is connected to the rotating shaft of the clamping seat.

[0010] Furthermore, the blowing mechanism includes a fan, which is fixedly installed on the top of the top cover, and a diverter plate is fixedly installed on the left side of the top cover. An exhaust pipe is fixedly installed at the air inlet of the diverter plate, and the other end of the exhaust pipe is connected to the air outlet of the fan. Several groups of air nozzles are fixedly installed on the diverter plate.

[0011] Furthermore, a material collection box is fixedly installed on the left side of the support frame, and a material baffle is provided on the left end of the material collection box.

[0012] The beneficial effect of the present invention is that the design of the present invention is designed by fixing a lifting and flipping mechanism on the support frame. When unloading, the fixed seat moves to the left end of the support frame, and the clamping piece is clamped by the cylinder and the clamping seat. Then the clamping seat rises and rotates 80-90 degrees counterclockwise, and then the sealing ring is blown away from the mold core by the blowing mechanism, thereby completing the rapid demolding of the sealing ring, effectively improving the production efficiency, and the blowing mechanism will also cool the mold core when blowing the sealing ring away from the mold core to prevent the staff from being scalded during the loading process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model during blanking;

[0016] Figure 3 This is the main view of the utility model;

[0017] Figure 4 It is a right side view of the utility model;

[0018] Figure 5 for Figure 2 Schematic diagram of the cross-sectional structure in the AA direction;

[0019] Figure 6 for Figure 2 Schematic diagram of the cross-sectional structure in the middle BB direction;

[0020] Figure 7 It is a structural schematic diagram of the lower mold and mold core of the utility model.

[0021] In the figure: 1. Hydraulic press base, 2. Column, 3. Top cover, 4. Upper die, 5. Support frame, 6. Fixed seat, 7. Lower die, 8. Core, 9. First hydraulic rod, 10 Groove, 11. Push plate, 12. Second hydraulic rod, 13. Connecting plate, 14. T-slot, 15. T-block, 16. Support wheel, 17. Third hydraulic rod, 18. Bearing seat, 19. Clamping seat, 20. Cylinder, 21. Clamping plate, 22. Motor, 23. Fan, 24. Diverter plate, 25. Exhaust pipe, 26. Air nozzle, 27. Collecting box, 28. Baffle plate. DETAILED DESCRIPTION

[0022] In order to more clearly illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings. Obviously, the drawings described below are only one embodiment of the present invention. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on these drawings and embodiments, which all fall within the scope of protection of the present invention.

[0023] according to Figure 1-7 As shown, a hydraulic forming device for rubber seals includes a hydraulic press base 1, a pressurizing mechanism is provided on the hydraulic press base 1, columns 2 are fixedly installed at the four end points of the top of the hydraulic press base 1, a top cover 3 is fixedly installed on the top of the column 2, an upper mold 4 is fixedly installed on the bottom of the top cover 3, a heating device (not shown in the figure) is installed inside the top cover 3, and the upper mold 4 is heated by the heating device, a support frame 5 is provided between the hydraulic press base 1 and the top cover 3, a fixed seat 6 is slidably installed on the support frame 5, a lower mold 7 is fixedly installed on the fixed seat 6, and a mold core 8 is cooperated with the lower mold 7, a hydraulic drive mechanism for driving the fixed seat 6 to move is provided on the top of the hydraulic press base 1, a jacking and flipping mechanism is fixedly installed on the support frame 5, and a blowing mechanism is provided on the side of the top cover 3 close to the support frame 5.

[0024] In this embodiment, the pressurizing mechanism includes a first hydraulic rod 9 . A groove 10 is provided on the hydraulic press base 1 . The first hydraulic rod 9 is fixedly installed in the groove 10 . A push plate 11 is fixedly installed on the top of the first hydraulic rod 9 .

[0025] In this embodiment, the hydraulic drive mechanism includes two groups of second hydraulic rods 12, which are fixedly installed on the front and rear sides of the groove 10. A connecting plate 13 is fixedly installed on the left side of the fixed seat 6, and a T-shaped slot 14 is provided on the right side wall of the connecting plate 13. The T-shaped slot 14 is longitudinally distributed on the connecting plate 13, and a T-shaped block 15 is slidably installed in the T-shaped slot 14. The T-shaped block 15 is connected to the push rod of the second hydraulic rod 12, and the connecting plate 13 is driven to move by the second hydraulic rod 12, thereby driving the fixed seat 6 to slide on the support frame 5 through the connecting plate 13. During the hot pressing process, the second hydraulic rod 12 drives the fixed seat 6 to move to the bottom of the upper mold 4, and the fixed seat 6 is lifted upward as a whole by the first hydraulic rod 9, so that the upper mold 4 is docked with the lower mold 7. In the process of lifting the fixed seat 6 upward, the fixed seat 6 is moved vertically upward with the cooperation of the T-shaped slot 14 and the T-shaped block 15 to prevent the position of the fixed seat 6 from being offset.

[0026] In this embodiment, a plurality of groups of support wheels 16 are rotatably mounted on the top of the support frame 5 . The support wheels 16 are in contact with the fixing seat 6 , and the fixing seat 6 is supported by the support wheels 16 to slide on the support frame 5 .

[0027] In this embodiment, the lifting and flipping mechanism includes two groups of third hydraulic rods 17, which are fixedly installed on the front and rear sides of the support frame 5. The top of the push rod of the two groups of third hydraulic rods 17 is fixedly installed with a bearing seat 18. A clamping seat 19 is rotatably installed on the adjacent side of the two groups of bearing seats 18. A cylinder 20 is fixedly installed on the top of the clamping seat 19. A clamping piece 21 matching the clamping seat 19 is provided on the front and rear sides of the mold core 8. A motor 22 is fixedly installed on the end of the bearing seat 18 away from the clamping seat 19. The power output shaft of the motor 22 is connected to the rotating shaft of the clamping seat 19. During the blanking process, the second hydraulic rod 12 drives the fixed seat 6 to move to the left end of the support frame 5. At this time, the clamping piece 21 is located in the clamping seat 19, and the clamping piece 21 is squeezed by the cylinder 20. Then, the mold core 8 is pushed upward by the third hydraulic rod 17. After the mold core 8 is pushed up, the clamping seat 19 is driven to rotate by the motor 22, so that the mold core 8 is flipped counterclockwise 80-90 degrees, so that the blowing mechanism can blow the sealing ring off the mold core 8.

[0028] In this embodiment, the blowing mechanism includes a fan 23, which is fixedly installed on the top of the top cover 3. A diverter plate 24 is fixedly installed on the left side of the top cover 3. An exhaust pipe 25 is fixedly installed at the air inlet of the diverter plate 24. The other end of the exhaust pipe 25 is connected to the air outlet of the fan 23. Several groups of air nozzles 26 are fixedly installed on the diverter plate 24. The gas generated by the fan 23 enters the inside of the diverter plate 24 through the exhaust pipe 25. The gas inside the diverter plate 24 is discharged outward through the air nozzle 26. The discharged gas blows the sealing ring away from the core 8 and cools the core 8 at the same time.

[0029] In this embodiment, a collection box 27 is fixedly installed on the left side of the support frame 5, and a baffle plate 28 is provided at the left end of the collection box 27. The sealing ring detached from the mold core 8 is blown onto the baffle plate 28 and slides into the collection box 27 for collection, so as to facilitate subsequent edge removal operations.

[0030] The specific working process of the utility model is as follows: during the hot pressing process, the push rod of the second hydraulic rod 12 is retracted, so that the fixed seat 6 is located at the right end of the support frame 5, and then the fixed seat 6 is pushed upward by the first hydraulic rod 9, so that the lower mold 7 is docked with the upper mold 4, thereby realizing the preparation of the sealing ring. After the sealing ring processing is completed, the first hydraulic rod 9 is reset, and the fixed seat 6 falls back onto the support frame 5. Then the push rod of the second hydraulic rod 12 is pushed out, and the fixed seat 6 is pushed to the left end of the support frame 5. At this time, the clamping piece 21 is located in the clamping seat 19, and the clamping piece 21 is squeezed by the cylinder 20. Then, the mold core 8 is pushed upward by the third hydraulic rod 17. After the mold core 8 is pushed up, the motor 22 is started, and the motor 22 is driven by the motor 22 Drive the clamping seat 19 to rotate and flip the core 8 counterclockwise 80-90 degrees. When the core 8 flips, the fan 23 starts, and the gas generated by the fan 23 enters the diverter plate 24 and is discharged from the air nozzle 26, thereby blowing the processed sealing ring away from the core 8 and cooling the core 8 at the same time to prevent the staff from being scalded during the loading process. The sealing ring detached from the core 8 is blown to the baffle plate 28 and slides into the collection box 27 for collection. Then, the motor 22 is started again to rotate the clamping seat 19 back to the horizontal position, and then the third hydraulic rod 17 is reset. After the staff completes the loading, the second hydraulic rod 12 is reset, and the above steps are repeated to achieve continuous processing of the sealing ring.

[0031] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the scope of the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the spirit and scope of protection of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the scope of protection of the present invention.

Claims

1. A rubber seal hydraulic molding device, comprising a hydraulic press base (1), characterized in that: The hydraulic press base (1) is provided with a pressurizing mechanism, four end points of the top of the hydraulic press base (1) are fixedly installed with columns (2), the top of the columns (2) is fixedly installed with a top cover (3), the bottom of the top cover (3) is fixedly installed with an upper mold (4), a support frame (5) is provided between the hydraulic press base (1) and the top cover (3), a fixed seat (6) is slidably installed on the support frame (5), a lower mold (7) is fixedly installed on the fixed seat (6), and a mold core (8) is matched with the lower mold (7), a hydraulic driving mechanism for driving the fixed seat (6) to move is provided on the top of the hydraulic press base (1), a lifting and flipping mechanism is fixedly installed on the support frame (5), and a blowing mechanism is provided on the side of the top cover (3) close to the support frame (5).

2. A rubber seal hydraulic forming device according to claim 1, characterized in that: The pressurizing mechanism comprises a first hydraulic rod (9), a groove (10) is provided on the hydraulic press base (1), the first hydraulic rod (9) is fixedly installed in the groove (10), and a push plate (11) is fixedly installed at the top end of the first hydraulic rod (9).

3. A rubber seal hydraulic forming device according to claim 2, characterized in that: The hydraulic drive mechanism comprises two groups of second hydraulic rods (12), the two groups of second hydraulic rods (12) being fixedly mounted on the front and rear sides of the groove (10), a connecting plate (13) being fixedly mounted on the left side of the fixing seat (6), a T-shaped slot (14) being provided on the right side wall of the connecting plate (13), the T-shaped slot (14) being longitudinally distributed on the connecting plate (13), a T-shaped block (15) being slidably mounted in the T-shaped slot (14), the T-shaped block (15) being connected to the push rod of the second hydraulic rod (12), the connecting plate (13) being driven to move by the second hydraulic rod (12), thereby driving the fixing seat (6) to slide on the support frame (5) through the connecting plate (13).

4. The rubber seal hydraulic forming device according to claim 3, characterized in that: A plurality of groups of supporting wheels (16) are rotatably mounted on the top of the supporting frame (5).

5. The rubber seal hydraulic forming device according to claim 1, characterized in that: The lifting and flipping mechanism includes two groups of third hydraulic rods (17), the two groups of third hydraulic rods (17) are fixedly installed on the front and rear sides of the support frame (5), the top ends of the push rods of the two groups of third hydraulic rods (17) are fixedly installed with bearing seats (18), the adjacent sides of the two groups of bearing seats (18) are rotatably installed with clamping seats (19), the top of the clamping seats (19) are fixedly installed with cylinders (20), the front and rear sides of the mold core (8) are provided with clamping plates (21) matching the clamping seats (19), the end of the bearing seat (18) away from the clamping seat (19) is fixedly installed with a motor (22), and the power output shaft of the motor (22) is connected to the rotating shaft of the clamping seat (19).

6. The rubber seal hydraulic forming device according to claim 5, characterized in that: The blowing mechanism comprises a fan (23), the fan (23) is fixedly mounted on the top of the top cover (3), a diverter plate (24) is fixedly mounted on the left side of the top cover (3), an exhaust pipe (25) is fixedly mounted at the air inlet of the diverter plate (24), the other end of the exhaust pipe (25) is connected to the air outlet of the fan (23), and a plurality of groups of air nozzles (26) are fixedly mounted on the diverter plate (24).

7. A rubber seal hydraulic forming device according to any one of claims 1 to 6, characterized in that: A material collecting box (27) is fixedly mounted on the left side of the support frame (5), and a material blocking plate (28) is provided at the left end of the material collecting box (27).