Feed stabilizer with arch breaking function

Abstract

The utility model relates to the technical field of feed stabilizers, in particular to a feed stabilizer with an arch breaking function, which comprises a curing tank, a buffer hopper and a discharge mechanism, a heating pipe is arranged in an inner cavity of the curing tank to heat the inside of the curing tank, the discharge mechanism comprises a square frame, a partition plate and a gold triangle discharge plate, and the square frame is communicated with the bottom of the curing tank. A plurality of partition plates are arranged at the bottom of the square frame and divide the bottom into a plurality of identical areas. The gold triangle discharging plates are arranged between the adjacent partition plates, connecting rods are arranged at the two ends of each gold triangle discharging plate, one ends of the connecting rods are rotationally connected with the gold triangle discharging plates, the other ends of the connecting rods are rotationally arranged on the connecting rods, the connecting rods are connected with the pneumatic valves, and the output ends of the pneumatic valves drive the connecting rods to move and drive the gold triangle discharging plates to rotate through the connecting rods; the bottom of the square frame is communicated with the buffer hopper. According to the utility model, the arching phenomenon caused by accumulation of materials in the discharging process can be effectively prevented. Therefore, the smooth discharge of the materials and the continuity of production can be ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of feed stabilizers, in particular to a feed stabilizer with an arch-breaking function. Background Art

[0002] Feed stabilizers are critical equipment in feed processing and storage, and their performance directly impacts the efficiency, quality, and stability of feed production. However, traditional feed stabilizers often face a thorny issue during material discharge: material arching. This phenomenon, primarily due to the combined effects of interparticle forces and external pressure, causes the material to form a stable arch at the stabilizer outlet, hindering smooth material discharge.

[0003] To address the above problems, a variety of arch breaking methods and technologies have appeared on the market, such as vibration arch breaking, mechanical scraper arch breaking, etc.

[0004] However, in actual applications, vibration arch breaking may be ineffective due to improper selection of vibration frequency and amplitude. At the same time, mechanical scrapers are prone to wear when breaking arches, resulting in the need for frequent replacement. Therefore, there is an urgent need for a feed stabilizer with arch breaking function to reduce the arching phenomenon caused by material accumulation. Utility Model Content

[0005] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, it proposes a feed stabilizer with an arch-breaking function. This stabilizer effectively prevents the arching phenomenon caused by accumulation of material during the discharge process. This helps ensure smooth material discharge and continuous production.

[0006] To achieve the above-mentioned purpose, according to the embodiment of the first aspect of the present invention, a feed stabilizer with an arch-breaking function is proposed, comprising a maturation tank, a buffer hopper and a discharge mechanism, wherein the inner cavity of the maturation tank is provided with a heating pipe, and the heating pipe heats the interior of the maturation tank, and the discharge mechanism comprises a square frame, a pressure dividing plate, a partition plate and a golden triangle discharge plate, the square frame is connected and arranged at the bottom of the maturation tank, the inner wall of the square frame is provided with a plurality of the pressure dividing plates, the bottom of the square frame is provided with a plurality of partition plates, and the side walls of the partition plates are triangular in shape, dividing the bottom of the square frame into a plurality of identical areas; the golden triangle discharge plate is arranged between adjacent partition plates, and connecting rods are respectively provided at both ends of the golden triangle discharge plate, one end of the connecting rod is rotatably connected to the golden triangle discharge plate, and the other end is rotatably provided on the connecting rod, the connecting rod is connected to the pneumatic valve, and the output end of the pneumatic valve drives the connecting rod to move, and drives the golden triangle discharge plate to rotate through the connecting rod; the bottom of the square frame is connected and arranged with the buffer hopper, and the buffer hopper collects the material.

[0007] As a further solution of the present invention: a centrifugal air lock is provided on the top of the maturation tank, and the centrifugal air lock is connected to a rotary distributor on the top of the maturation tank to perform rotary distribution.

[0008] As a further solution of the present invention: when heated, the golden triangle discharge plate is in an inverted triangle state, and its upper side is parallel to the bottom of the partition plates on both sides and is connected into a seamless state.

[0009] As a further solution of the present invention: when discharging materials, the golden triangle discharging plate rotates upward to form a regular triangle, pushing the materials upward to achieve arch breaking.

[0010] As a further solution of the present invention: a rotary paddle level gauge is provided in the maturation tank.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model can effectively prevent the arching phenomenon caused by accumulation of materials during the discharge process through the combined action of the pressure dividing plate, the partition plate and the golden triangle discharge plate. This helps to ensure the smooth discharge of materials and the continuity of production.

[0013] 2. The utility model is provided with a centrifugal air lock and a rotary distributor, which are driven by a motor to realize the rotational distribution of materials in the upper space of the maturation tank. The discharge port on the distributor can be adjusted to make the materials relatively evenly dispersed in the maturation tank, so as to achieve the purpose of maintaining the thickness of the material layer in the maturation tank consistent, ensuring that the maturation time of each particle of material is basically similar, thereby ensuring the uniformity of material maturation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of the feed stabilizer with arch breaking function.

[0015] Figure 2 This is a schematic diagram of the closing of the golden triangle layout plate.

[0016] Figure 3 Open the schematic for the Golden Triangle marker plate.

[0017] Figure 4 for Figure 2 A partial enlarged view of point A in the middle.

[0018] Figure 5 for Figure 3 A partial enlarged view of point B in the middle.

[0019] Reference numerals in the figure: 1. maturation tank; 11. heating tube; 2. buffer hopper; 3. square frame; 31. pressure divider plate; 32. partition plate; 33. golden triangle discharge plate; 4. connecting rod; 41. connecting rod; 42. pneumatic valve; 5. centrifugal air shutoff; 6. rotary distributor; 7. rotary paddle level sensor. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 5 As shown, the feed stabilizer with arch breaking function includes a maturation tank 1, a buffer hopper 2, and a discharge mechanism. A heating tube 11 is installed within the interior of the maturation tank 1 to heat the interior. The steam generated during heating passes through a steam coil installed at the top of the maturation tank 1, dissipating the heat before being exhausted by a small axial flow fan. The steam released from the material and accumulated at the top of the maturation tank 1 is promptly extracted out of the tank 1 to prevent condensation from dripping onto the material and causing quality problems. An insulation layer can also be installed around the maturation tank 1 to improve the thermal insulation effect.

[0022] The discharging mechanism includes a square frame 3, a pressure dividing plate 31, a partition plate 32 and a golden triangle discharging plate 33. The square frame 3 is connected and arranged at the bottom of the maturation tank 1. Several pressure dividing plates 31 are provided on the inner wall of the square frame 3. Several partition plates 32 are provided at the bottom of the square frame 3. The side walls of the partition plates 32 are triangular in shape, which divide the bottom of the square frame 3 into several identical areas; steam pipes can be provided in the partition plates 32 for heating to improve the efficiency of material maturation; the golden triangle discharging plates 33 are arranged between adjacent partition plates 32, and connecting rods 41 are provided at both ends of the golden triangle discharging plates 33. One end of the connecting rod 41 is rotatably connected to the golden triangle discharging plate 33, and the other end is rotatably provided on the connecting rod 4. The connecting rod 4 is connected to the pneumatic valve 42. The output end of the pneumatic valve 42 drives the connecting rod 4 to move, and drives the golden triangle discharging plate 33 to rotate through the connecting rod 41.

[0023] The combined action of the pressure dividing plate 31, the partition plate 32 and the golden triangle discharge plate 33 effectively prevents the material from accumulating and forming an arch during the discharge process, thereby ensuring smooth material discharge and continuous production.

[0024] The bottom of the square frame 3 is connected to the buffer hopper 2, which collects the material. The buffer hopper 2 can be configured as a four-sided pyramid, and an exhaust port can be provided on one side of the buffer hopper 2 to simultaneously exhaust air when the discharge mechanism discharges the material, thereby promptly removing the steam emitted by the maturation tank 1 when the material is discharged.

[0025] A centrifugal air lock 5 is provided on the top of the maturation tank 1 , and the centrifugal air lock 5 is connected to a rotary distributor 6 on the top of the maturation tank 1 for rotary distribution.

[0026] By arranging the centrifugal air lock 5 and the rotary distributor 6, the materials can be distributed in the upper space of the maturation tank 1 in a rotating manner under the drive of the motor. The material can be dispersed relatively evenly in the maturation tank 1 by adjusting the discharge port on the distributor, so as to achieve the purpose of maintaining the thickness of the material layer in the maturation tank 1 consistent, ensuring that the maturation time of each particle of material is basically similar, thereby ensuring the uniformity of material maturation.

[0027] During heating, the golden triangle discharge plate 33 is in an inverted triangle shape, with its upper side parallel to the bottom of the partition plates 32 on both sides, connected seamlessly. During discharge, the golden triangle discharge plate 33 rotates upward to form a regular triangle, pushing the material upward to break the arch.

[0028] A rotary paddle level gauge 7 is provided in the maturation tank 1 .

[0029] By providing the rotary paddle level gauge 7, when discharging is required, the rotary paddle level gauge 7 on the top of the maturation tank 1 stops rotating due to the obstruction of the material, and sends a discharging instruction to the discharging mechanism to perform the discharging work.

[0030] The working principle of this utility model is as follows: Material is placed into the centrifugal air lock 5 and, under the action of gravity, enters the rotary distributor 6. The motor drives the rotary distributor 6 to evenly distribute the material within the maturation tank 1 for heating. When the material is matured, it contacts the rotary level indicator 7. The pneumatic valve 42 pushes the connecting rod 4 forward, causing the golden triangle discharge plate 33 to rotate upward into a regular triangle, pushing the material upward to break the arch. At the same time, under the action of gravity, the material is discharged from the gap between the partition plate 32 and the golden triangle discharge plate 33, freely falling into the buffer hopper 2. When the set discharge time is reached, the pneumatic valve 42 retracts, pulling the connecting rod 4 backward, causing the golden triangle discharge plate 33 to rotate and return to the inverted triangle state, becoming parallel to the bottom of the partition plates 32 on both sides, forming a seamless connection. This reciprocating process achieves intermittent material discharge.

[0031] The above embodiments are only used to illustrate the technical method of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A feed stabilizer with an arch breaking function, comprising a maturation tank (1), a buffer hopper (2) and a discharge mechanism, wherein a heating pipe (11) is provided in the inner cavity of the maturation tank (1), and the heating pipe (11) heats the interior of the maturation tank (1). It is characterized in that The discharge mechanism comprises a square frame (3), a pressure dividing plate (31), a partition plate (32) and a golden triangle discharge plate (33); the square frame (3) is connected and arranged at the bottom of the maturation tank (1); a plurality of the pressure dividing plates (31) are arranged on the inner wall of the square frame (3); a plurality of partition plates (32) are arranged at the bottom of the square frame (3); the side walls of the partition plates (32) are triangular in shape, and divide the bottom of the square frame (3) into a plurality of identical areas; The golden triangle discharge plate (33) is arranged between adjacent partition plates (32), and connecting rods (41) are respectively provided at both ends of the golden triangle discharge plate (33), one end of the connecting rod (41) is rotatably connected to the golden triangle discharge plate (33), and the other end is rotatably arranged on the connecting rod (4), and the connecting rod (4) is connected to the pneumatic valve (42), and the output end of the pneumatic valve (42) drives the connecting rod (4) to move, and drives the golden triangle discharge plate (33) to rotate through the connecting rod (41); The bottom of the square frame (3) is connected to the buffer hopper (2), and the buffer hopper (2) collects materials.

2. The feed stabilizer with arch breaking function according to claim 1, characterized in that: A centrifugal air lock (5) is provided on the top of the maturation tank (1), and the centrifugal air lock (5) is connected to a rotary distributor (6) on the top of the maturation tank (1) to perform rotary distribution.

3. The feed stabilizer with arch breaking function according to claim 1, characterized in that: When heated, the golden triangle discharge plate (33) is in an inverted triangle state, and its upper side is parallel to the bottom of the partition plates (32) on both sides and connected into a seamless state.

4. The feed stabilizer with arch breaking function according to claim 3, characterized in that: During discharge, the golden triangle discharge plate (33) rotates upward to form a regular triangle, pushing the material upward to achieve arch breaking.

5. The feed stabilizer with arch breaking function according to claim 1, characterized in that: A rotary-type level gauge (7) is provided in the maturation tank (1).

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