Dry-mixed mortar storage tank
By designing a combination of positioning rack and strike parts in the dry powder mortar storage tank, the problem of blockage of the cutting pipe is solved, smooth cutting and mortar uniformity is achieved, and the cutting efficiency and storage stability are improved.
Patent Information
- Application Number
- CN202422343839.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing dry powder mortar storage tanks are prone to blockage of the discharge port due to viscosity or electrostatic adsorption during the discharge process, which affects the discharge efficiency.
A dry powder mortar storage tank is designed, including a positioning rack, a reciprocating screw and a driving component. The reciprocating screw drives the knocking parts on the bearing plate to knock the outer wall of the cutting pipe, and combines the moving tooth ring to drive the circumferential rotation of the striker to achieve multi-point knocking to prevent blockage.
Effectively prevent the cutting pipe from being blocked, ensure smooth cutting, improve the cutting efficiency, and ensure the uniformity of the mortar through the mixing component, prevent precipitation and separation, and extend storage time.
Smart Images

Figure CN223200731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mortar storage, in particular to a dry mortar storage tank. Background Art
[0002] Dry-mix mortar is a granular or powdered material made by physically mixing dried and sieved aggregate, inorganic cementitious materials, and additives in a specific proportion. It can be used directly after adding water. After production, dry-mix mortar needs to be temporarily stored in a storage tank and can be accessed as needed.
[0003] Existing storage tanks store finished dry mortar directly inside. When the mortar needs to be discharged for use, due to the mortar's physical properties and various factors that may have affected it during transportation, some mortar often adheres to the inner wall of the tank's discharge port. This adsorption phenomenon may be due to a certain degree of stickiness between mortar particles or electrostatic attraction to the tank's inner wall under specific environmental conditions. As the mortar continues to be discharged, the amount of mortar adsorbed on the inner wall of the tank's discharge port increases, easily causing localized blockages, reducing the effective discharge space of the tank's discharge port, and thus affecting the mortar's drop efficiency. Utility Model Content
[0004] The purpose of the present invention is to provide a dry mortar storage tank to solve the problems raised in the above background technology.
[0005] Technical solution: A dry mortar storage tank, comprising: a storage tank and a lower hopper, characterized in that a storage chamber for storing dry mortar is provided inside the storage tank, the lower hopper is communicated with the bottom of the storage tank, and a small opening of the lower hopper is connected to a discharge pipe;
[0006] A positioning frame is provided on the circumference of the outer wall of the discharge pipe, and the positioning frame extends vertically upward along the bottom end of the discharge pipe and rotates along the circumference of the outer wall of the discharge pipe;
[0007] A reciprocating screw is mounted on the inner wall of the positioning frame, a bearing plate is threadedly connected to the reciprocating screw, and a driving assembly is provided at the bottom of the positioning frame, the driving assembly is used to drive the reciprocating screw to rotate along its own axis;
[0008] A knocking piece is provided on the carrying plate, and the knocking piece knocks the outer wall of the discharge pipe when sliding along the positioning frame on the carrying plate.
[0009] In a specific embodiment, the knocking member includes a fixed rack, a first gear, a fourth gear, a knocking rod and a support plate, wherein:
[0010] The end of the fixed rack is fixed to the inner top wall of the positioning frame and extends vertically downward along the inner top wall of the positioning frame;
[0011] The first gear is rotatably mounted on the supporting plate and meshes with the fixed rack, and a rotating shaft is rotatably mounted on the supporting plate, and the first gear is mounted on the rotating shaft;
[0012] The fourth gear is mounted on the end of the rotating shaft, and a quarter of the outer peripheral surface of the fourth gear is provided with teeth;
[0013] The lower surface of the knocking rod is continuously provided with tooth grooves that mesh with the teeth of the fourth gear, and a knocking head with a flexible structure is installed on the end thereof, and the knocking rod can slide along the upper surface of the carrying plate;
[0014] The support plate is vertically extended along the upper surface of the bearing plate, and a spring is installed on the side wall, and the other end of the spring is fixedly connected to the knocking rod.
[0015] Through the above technical solution, the first gear rolls and engages with the fixed rack when the supporting plate moves, causing the first gear to rotate, thereby driving the fourth gear to rotate. The fourth gear drives the knocking rod to perform reciprocating linear motion, so that the knocking head continuously knocks on the outer wall of the discharge pipe, which helps to loosen impurities adhering to the discharge pipe, facilitates discharge, and can effectively prevent blockage.
[0016] In a specific embodiment, the drive assembly includes a movable gear ring, a drive motor, a second gear and a third gear, wherein:
[0017] The driving motor is fixed to the bottom of the positioning frame, and a driving gear is installed at the driving end of the driving motor;
[0018] The movable gear ring is rotatably mounted on the bottom end of the outer wall of the discharge pipe and meshes with the driving gear;
[0019] The second gear is fixedly mounted on the outer wall of the bottom end of the reciprocating screw;
[0020] The third gear is fixedly mounted on the outer wall of the discharge pipe and meshes with the second gear.
[0021] Through the above technical solution, when the driving motor rotates, the driving gear drives the movable gear ring to rotate. At the same time, during the rotation of the movable gear ring, the second gear installed at the bottom end of the reciprocating screw will roll and engage with the third gear fixed on the outer wall of the discharge pipe, thereby causing the second gear to drive the reciprocating screw to rotate along its own axis, thereby driving the supporting plate to realize reciprocating lifting motion.
[0022] In a specific possible implementation scheme, a guide telescopic rod is fixedly mounted on the side wall of the support plate, one end of the guide telescopic rod is connected to the knocking rod, and the spring is sleeved on the outer circumference of the guide telescopic rod.
[0023] Through the above technical solution, the guide telescopic rod plays a guiding role when the knocking rod slides, thereby improving the stability of the knocking rod sliding on the bearing plate.
[0024] In a specific possible implementation scheme, an extension edge is provided on the outer wall of the feed pipe, and the extension edge extends radially outward from the outer wall of the bottom end of the feed pipe, and the movable gear ring is rotatably provided on the upper surface of the extension edge.
[0025] Through the above technical solution, a support carrier is provided for the movable gear ring, and the installation of the drive motor is facilitated.
[0026] In a specific embodiment, the invention further comprises a conveying assembly disposed below the storage tank for conveying mortar, wherein the conveying assembly comprises a conveying cylinder and a conveying motor, wherein:
[0027] The conveying cylinder is arranged below the storage tank, and a conveying auger is rotatably installed inside the conveying cylinder;
[0028] The conveying motor is installed on the outer wall of the conveying cylinder, and the driving end of the conveying motor is connected to the conveying auger.
[0029] Through the above technical solution, the conveying motor drives the conveying auger to rotate inside the conveying barrel, and the conveying auger can discharge the mortar entering the conveying barrel.
[0030] In a specific embodiment, a feeding pipe connected to the feeding pipe is provided above the conveying cylinder, and a discharging pipe is connected below the conveying cylinder.
[0031] Through the above technical solution, the mortar inside the storage tank enters the conveying tube, and the discharge pipe can discharge the mortar that has entered the conveying tube.
[0032] In a specific embodiment, a stirring assembly for stirring the mortar is provided in the storage tank, and the stirring assembly includes a stirring motor and a stirring shaft, wherein:
[0033] The stirring motor is fixedly mounted on the top surface of the storage tank;
[0034] The stirring shaft is connected to the output end of the stirring motor, and a plurality of stirring impellers are distributed on the stirring shaft at equal intervals.
[0035] Through the above technical solution, when the stirring motor rotates, it drives the stirring shaft to stir the mortar in the storage tank, thereby ensuring the uniformity of the mortar, preventing sedimentation and segregation, and extending the storage time.
[0036] Beneficial effect: The utility model can drive the knocking rod to move back and forth linearly through the fourth gear, and the knocking rod can drive the knocking head to knock back and forth on the outer wall of the discharge pipe, and can continuously knock on the outer wall of the discharge pipe, which helps to loosen the impurities adhering in the discharge pipe, facilitates discharge, and effectively prevents blockage; in addition, the movable gear ring drives the knocking piece installed on it to rotate along the circumference of the discharge pipe, which can achieve the effect of the knocking piece knocking on the circumference of the discharge pipe at multiple points. During the rotation of the movable gear ring, the second gear installed at the bottom end of the reciprocating screw will roll and engage with the third gear fixed on the outer wall of the discharge pipe, thereby making the second gear electric reciprocating screw rotate along its own axis. The rotation of the reciprocating screw can drive the bearing plate to move back and forth. During the movement of the bearing plate, the knocking piece can be driven to knock on the vertical outer wall of the discharge pipe at multiple points, further enhancing the knocking effect on the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a front view structural diagram of the utility model;
[0038] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0039] Figure 3 This is a schematic structural diagram of the lower hopper in the utility model;
[0040] Figure 4 This is a schematic diagram of the cross-sectional structure of the lower hopper of the utility model;
[0041] Figure 5 It is a structural diagram of the striking member in the present utility model.
[0042] In the figure: 1. Storage tank; 2. Support leg; 3. Feed inlet; 4. Stirring motor; 5. Stirring shaft; 6. Discharge hopper; 7. Discharge pipe; 8. Conveying cylinder; 9. Conveying auger; 10. Conveying motor; 11. Moving gear ring; 12. Driving motor; 13. Driving gear; 14. Positioning frame; 15. Reciprocating screw; 16. Fixed rack; 17. Loading plate; 18. First gear; 19. Second gear; 20. Third gear; 21. Rotating shaft; 22. Fourth gear; 23. Knocking rod; 24. Knocking head; 25. Support plate; 26. Guide telescopic rod; 27. Spring. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0044] See also Figure 1-5 , a dry mortar storage tank, comprising:
[0045] The storage tank 1 is a cylindrical structure with a sealed upper end and an open bottom end, and has a storage cavity for storing dry mortar inside;
[0046] The lower hopper 6 is trumpet-shaped and is installed at the bottom end of the storage tank 1. The small opening of the lower hopper 6 is connected to a lower pipe 7 that communicates with the accommodating cavity.
[0047] The positioning frame 14 extends vertically upward along the bottom end of the discharge pipe 7 and can rotate circumferentially along the outer wall of the discharge pipe 7. A reciprocating screw 15 is rotatably mounted on the inner top wall thereof, and a bearing plate 17 is threadedly connected to the reciprocating screw 15;
[0048] The knocking member is provided on the carrying plate 17 and can knock the outer wall of the feeding pipe 7 when the carrying plate 17 slides along the positioning frame 14;
[0049] The driving assembly is arranged on the outer wall of the discharge pipe 7 and is used to drive the reciprocating screw 15 to rotate along its own axis.
[0050] It should be noted that: the outer wall of the storage tank 1 is connected to a support leg 2 for supporting the storage tank 1, and a plurality of support legs 2 are evenly distributed along the outer wall of the storage tank 1. The top of the storage tank 1 is also provided with a feed port 3 for feeding dry mortar into the storage tank 1. The storage tank 1 is supported by the provided support legs 2 to improve the stability of the storage tank 1 during storage. The provided feed port 3 facilitates the feeding of dry mortar into the storage tank 1 for storage. The feed port 3 is provided above the storage tank 1. After the dry mortar enters the storage tank 1 from the feed port 3, it falls to the bottom of the storage tank 1 by its own gravity.
[0051] See Figure 3-Figure 5 , striking parts include:
[0052] The fixed rack 16 has an end portion fixedly connected to the inner top wall of the positioning frame 14 and extends vertically downward along the inner top wall of the positioning frame 14;
[0053] The first gear 18 is rotatably mounted on the carrier plate 17 and meshed with the fixed rack 16. A rotating shaft 21 is rotatably mounted on the carrier plate 17, and the first gear 18 is mounted on the rotating shaft 21.
[0054] The fourth gear 22 is fixedly mounted on the end of the rotating shaft 21, and a quarter of the outer circumference of the fourth gear 22 is provided with teeth;
[0055] The knocking rod 23 can slide along the upper surface of the carrier plate 17, and its lower surface is continuously provided with tooth grooves that mesh with the teeth of the fourth gear 22, and a knocking head 24 of a flexible structure is installed at the end of the knocking rod 23;
[0056] The support plate 25 extends vertically along the upper surface of the bearing plate 17 , and a spring 27 is installed on its side wall. The other end of the spring 27 is fixedly connected to the knocking rod 23 .
[0057] Specifically, the reciprocating screw 15 is rotated to drive the supporting plate 17 to move vertically back and forth along the positioning frame 14. During the movement of the supporting plate 17, the first gear 18 rotatably installed thereon will roll and engage with the fixed rack 16 fixed on the side wall of the positioning frame 14, thereby causing the first gear 18 to rotate on the supporting plate 17 during movement. During the rotation of the first gear 18, the rotating shaft 21 will drive the fourth gear 22 to rotate, and the fourth gear 22 can drive the knocking rod 23 to move back and forth linearly. The knocking rod 23 can drive the knocking head 24 to knock back and forth on the outer wall of the discharge pipe 7, and can continuously knock on the outer wall of the discharge pipe 7, which helps to loosen impurities adhering to the discharge pipe 7, facilitate discharge, and effectively prevent blockage.
[0058] It should be noted that: when the toothed part of the fourth gear 22 begins to engage with the tooth groove of the knocking rod 23, as the fourth gear 22 rotates, its teeth push the knocking rod 23 to move upward in a straight line. When the toothed part of the fourth gear 22 is about to disengage, the knocking rod 23 reaches its maximum speed and maximum displacement in the forward motion, and its toothless part begins to correspond to the knocking rod 23. At this time, the knocking rod 23 loses the direct power transmission from the fourth gear 22, and the knocking rod 23 will return to its initial position, thereby achieving the effect of reciprocating motion of the knocking rod 23 relative to the discharge tube 7.
[0059] See Figure 3-Figure 4 , the drive components include,
[0060] The movable gear ring 11 is rotatably mounted on the outer wall of the bottom end of the discharge pipe 7;
[0061] The driving motor 12 is fixedly mounted on the bottom end of the feeding tube 7, and a driving gear 13 meshing with the movable gear ring 11 is fixedly mounted on the driving end thereof;
[0062] The second gear 19 is fixedly mounted on the outer wall of the bottom end of the reciprocating screw 15;
[0063] The third gear 20 is fixedly mounted on the outer wall of the discharge pipe 7 and is meshed with the second gear 19 .
[0064] Specifically, the driving motor 12 drives the driving gear 13 to rotate, and the driving gear 13 can drive the movable gear ring 11 to rotate. The movable gear ring 11 drives the knocking piece installed thereon to rotate circumferentially along the discharge pipe 7, so as to achieve the effect of the knocking piece knocking on the discharge pipe 7 at multiple circumferential positions. During the rotation of the movable gear ring 11, the second gear 19 installed at the bottom end of the reciprocating screw 15 will roll and engage with the third gear 20 fixed on the outer wall of the discharge pipe 7, thereby causing the second gear 19 to electrically drive the reciprocating screw 15 to rotate along its own axis. The rotation of the reciprocating screw 15 can drive the supporting plate 17 to reciprocate and lift. During the movement of the supporting plate 17, the knocking piece can be driven to knock on the vertical outer wall of the discharge pipe 7 at multiple points, further enhancing the knocking effect on the discharge pipe.
[0065] See Figure 5 A guide telescopic rod 26 is fixedly mounted on the side wall of the support plate 25 , a spring 27 is sleeved on the outside of the guide telescopic rod 26 , and the other end of the guide telescopic rod 26 is fixedly connected to the knocking rod 23 .
[0066] Specifically, the provided guiding telescopic rod 26 can guide the sliding of the knocking rod 23 , thereby improving the stability of the knocking rod 23 sliding on the supporting plate 17 .
[0067] See Figure 3 and Figure 4 An extension edge is provided on the outer wall of the feed tube 7, and the extension edge extends radially outward from the outer wall of the bottom end of the feed tube 7, and the movable gear ring 11 is rotatably provided on the upper surface of the extension edge.
[0068] Specifically, the provided extended edge can provide support for the movable gear ring 11 and facilitate the installation of the drive motor 12.
[0069] See Figure 1 and Figure 2 , further comprising a conveying assembly disposed below the storage tank 1 for conveying mortar, the conveying assembly comprising;
[0070] The conveying cylinder 8 is fixed on the outer wall of the bottom end of the storage tank 1, and a conveying auger 9 is rotatably installed inside the cylinder;
[0071] The conveying motor 10 is installed on the outer wall of the conveying cylinder 8, and its driving end is connected to one end of the conveying auger 9.
[0072] Specifically, when the mortar inside the storage tank 1 needs to be discharged, the mortar will enter the interior of the conveying cylinder 8. The conveying motor 10 can drive the conveying auger 9 to rotate inside the conveying cylinder 8, and the conveying auger 9 can discharge the mortar entering the conveying cylinder 8.
[0073] See Figure 4 The conveying cylinder 8 is a cylindrical structure. The upper part of the conveying cylinder 8 is provided with a feeding pipe connected to the feeding pipe 7, and the lower part of the conveying cylinder 8 is provided with a discharging pipe.
[0074] Specifically, the mortar in the storage tank 1 can enter the conveying tube 8 through the provided feeding pipe, and the mortar entering the conveying tube 8 can be discharged through the provided discharging pipe.
[0075] See Figure 2 , further comprising a stirring assembly provided on the storage tank 1 for stirring the mortar stored inside the storage tank 1, the stirring assembly comprising;
[0076] The stirring motor 4 is fixedly mounted on the top surface of the storage tank 1;
[0077] The stirring shaft 5 is connected to the output end of the stirring motor 4, and a plurality of stirring impellers are installed on the outer wall at equal intervals.
[0078] Specifically, when the stirring motor rotates, the stirring shaft 5 can be driven to rotate inside the storage tank 1. When the stirring shaft 5 rotates, the mortar stored inside the storage tank 1 can be stirred. By stirring the mortar inside the storage tank 1, the following effects can be achieved;
[0079] Ensure mortar uniformity: Continuous stirring prevents stratification of the mortar in the storage tank and ensures that the components are evenly distributed, so you can get mortar with stable performance when using it.
[0080] Prevent sedimentation and segregation: Avoid particle sedimentation and material segregation to ensure that the mortar is always in good construction condition and improve construction quality.
[0081] Prolong storage time: By stirring the mortar to maintain good fluidity, the storage time of the mortar in the storage tank can be extended to a certain extent.
[0082] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be interpreted as limiting the present invention itself. Various changes may be made to it in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims.
Claims
1. A dry mortar storage tank, comprising a storage tank and a lower hopper, characterized in that: The storage tank is provided with a receiving cavity for storing dry powder mortar, the lower hopper is communicated with the bottom of the storage tank, and the small opening of the lower hopper is connected to a lowering pipe; A positioning frame is provided on the circumference of the outer wall of the discharge pipe, and the positioning frame extends vertically upward along the bottom end of the discharge pipe and rotates along the circumference of the outer wall of the discharge pipe; A reciprocating screw is mounted on the inner wall of the positioning frame, a bearing plate is threadedly connected to the reciprocating screw, and a driving assembly is provided at the bottom of the positioning frame, the driving assembly is used to drive the reciprocating screw to rotate along its own axis; A knocking piece is provided on the supporting plate, and the knocking piece knocks the outer wall of the discharge pipe when sliding along the positioning frame on the supporting plate.
2. A dry mortar storage tank according to claim 1, characterized in that: The knocking member includes a fixed rack, a first gear, a fourth gear, a knocking rod and a support plate, wherein: The end of the fixed rack is fixed to the inner top wall of the positioning frame and extends vertically downward along the inner top wall of the positioning frame; The first gear is rotatably mounted on the carrier plate and meshes with the fixed rack, and a rotating shaft is rotatably mounted on the carrier plate, and the first gear is mounted on the rotating shaft; The fourth gear is mounted on the end of the rotating shaft, and a quarter of the outer peripheral surface of the fourth gear is provided with teeth; The lower surface of the knocking rod is continuously provided with tooth grooves that mesh with the teeth of the fourth gear, and a knocking head with a flexible structure is installed on the end thereof, and the knocking rod can slide along the upper surface of the carrying plate; The support plate is vertically extended along the upper surface of the bearing plate, and a spring is installed on the side wall, and the other end of the spring is fixedly connected to the knocking rod.
3. A dry mortar storage tank according to claim 1, characterized in that: The driving assembly includes a movable gear ring, a driving motor, a second gear and a third gear, wherein: The driving motor is fixed to the bottom of the positioning frame, and a driving gear is installed at the driving end of the driving motor; The movable gear ring is rotatably mounted on the bottom end of the outer wall of the discharge pipe and meshes with the driving gear; The second gear is fixedly mounted on the outer wall of the bottom end of the reciprocating screw; The third gear is fixedly mounted on the outer wall of the discharge pipe and meshes with the second gear.
4. A dry mortar storage tank according to claim 2, characterized in that: A guide telescopic rod is fixedly mounted on the side wall of the support plate, one end of the guide telescopic rod is connected to the knocking rod, and the spring is sleeved on the outer circumference of the guide telescopic rod.
5. A dry mortar storage tank according to claim 3, characterized in that: An extension edge is provided on the outer wall of the feed tube, and the extension edge extends radially outward from the outer wall of the bottom end of the feed tube, and the movable gear ring is rotatably provided on the upper surface of the extension edge.
6. A dry mortar storage tank according to claim 1, characterized in that: The invention also includes a conveying assembly disposed below the storage tank for conveying mortar, wherein the conveying assembly includes a conveying cylinder and a conveying motor, wherein: The conveying cylinder is arranged below the storage tank, and a conveying auger is rotatably installed inside the conveying cylinder; The conveying motor is installed on the outer wall of the conveying cylinder, and the driving end of the conveying motor is connected to the conveying auger.
7. A dry mortar storage tank according to claim 6, characterized in that: A feeding pipe connected to the feeding pipe is provided above the conveying cylinder, and a discharging pipe is connected below the conveying cylinder.
8. The dry mortar storage tank according to claim 1, characterized in that: The storage tank is provided with a stirring assembly for stirring the mortar, and the stirring assembly includes a stirring motor and a stirring shaft, wherein: The stirring motor is fixedly mounted on the top surface of the storage tank; The stirring shaft is connected to the output end of the stirring motor, and a plurality of stirring impellers are distributed on the stirring shaft at equal intervals.