Belt conveying device with automatic deviation rectifying function

By introducing a deviation correction system of photoelectric eye detection and hydraulic cylinder control into the belt conveyor device, the problem of belt deviation is solved, automatic deviation correction is achieved, manual operation is reduced, and the accuracy and processing quality of material transportation are improved.

CN223200849UActive Publication Date: 2025-08-08WUHU XINCHUAN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422167337.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-08
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing belt conveyor is prone to deviation during use, resulting in accelerated wear and tear, which requires manual regular debugging, affecting the material conveying direction and processing quality.

Method used

A belt conveyor device with automatic deviation correction function is designed. The belt offset is detected by the photoelectric eye, and the movement of the deviation correction roller is controlled by hydraulic cylinders to achieve automatic deviation correction and reduce manual operation.

Benefits of technology

It realizes automatic deviation correction of the belt conveyor device, reduces manual workload, ensures the accuracy of the material conveying direction, and improves the quality of material processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt conveying devices, in particular to a belt conveying device with an automatic deviation rectifying function, which comprises a conveying frame, a conveying belt sleeved on the outer side of the conveying frame, a photoelectric eye fixedly connected to the corner of the right side of the top of the conveying frame, and supporting legs fixedly connected to the four corners of the bottom of the conveying frame. A mounting plate is fixedly connected to the bottom of each supporting leg, guide rollers are rotationally connected to the positions, located on the two sides between the supporting legs, of the bottom of the conveying frame, a fixing plate is fixedly connected to the center of the bottom of the conveying frame, upper supporting cylinders are fixedly connected to the four corners of the bottom of the fixing plate, and lower supporting columns are arranged at the bottoms of the upper supporting cylinders; according to the belt conveying device, due to the arrangement of the deviation rectifying mechanism, when the belt conveying device is used, the automatic deviation rectifying function can be achieved, manual operation is reduced, the manual workload is reduced, it can be guaranteed that the material conveying direction does not deviate, and the conveying efficiency is improved. And the material processing quality is improved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of belt conveyor devices, in particular to a belt conveyor device with an automatic deviation correction function. Background Art

[0002] Belt conveyors are important components of mechanical equipment such as security inspection machines, logistics sorting, production lines, product testing equipment, and metallurgical and mining equipment. During the use of the above-mentioned mechanical equipment, the belt moves under the drive of the rollers, thereby driving the objects placed on the belt to move. However, various reasons such as processing errors, assembly errors, wear and tear, and loose belts due to long-term use often cause the belt to deviate from the rollers. The belt wears more after deviation, which shortens the service life of the belt. Therefore, it is particularly important to correct the deviation of the belt during the use of the belt conveyor. However, the existing belt conveyor has a poor correction effect during use and requires manual debugging on a regular basis, which increases the workload and causes deviations in the material conveying direction, affecting the processing quality of the material.

[0003] Therefore, we provide a belt conveyor device with an automatic deviation correction function to solve the defects of the existing technology. Utility Model Content

[0004] The utility model mainly provides a belt conveyor with an automatic deviation correction function, which is used to solve the technical problems raised in the above background technology.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A belt conveyor device with an automatic deviation correction function includes a conveyor frame, a conveyor belt is sleeved on the outside of the conveyor frame, a photoelectric eye is fixedly connected to the right corner of the top of the conveyor frame, four corners of the bottom of the conveyor frame are fixedly connected to support legs, the bottom of each of the support legs is fixedly connected to a mounting plate, the bottom of the conveyor frame and both sides located between the support legs are rotatably connected to guide rollers, the center of the bottom of the conveyor frame is fixedly connected to a fixed plate, the four corners of the bottom of the fixed plate are fixedly connected to an upper support cylinder, the bottom of the upper support cylinder is provided with a lower support column, the bottom of the lower support column is rotatably connected to a reversing roller, and a deviation correction mechanism is provided between the reversing rollers.

[0007] Furthermore, the correction mechanism includes a correction roller arranged between the reversing rollers, the correction roller is rotatably connected to a connecting column 1 on the right side, the connecting column 1 is rotatably connected to a rotating part 1 at the bottom, the rotating part 1 is fixedly connected to a moving block 1 at the bottom, a U-shaped frame is provided below the moving block 1, the inner side of the U-shaped frame 1 is fixedly connected to a limiting column 1, the front end of the U-shaped frame 1 is fixedly connected to a hydraulic cylinder, the correction roller is rotatably connected to a connecting column 2 on the left side, the connecting column 2 is rotatably connected to a rotating part 2 at the bottom, the rotating part 2 is fixedly connected to a moving block 2 at the bottom, a U-shaped frame 2 is provided below the moving block 2, and the inner side of the U-shaped frame 2 is fixedly connected to a limiting column 2.

[0008] Furthermore, the moving block 1 is slidably connected to the limiting column 1, the front end of the moving block 1 is fixedly connected to the output end of the hydraulic cylinder, and the front and rear sides of the U-shaped frame 1 are fixedly connected to the mounting plate through the mounting columns.

[0009] Furthermore, the second moving block is slidably connected to the second limiting column, and the front and rear sides of the second U-shaped frame are fixedly connected to the mounting plate through mounting columns.

[0010] Furthermore, sliding grooves are fixedly opened on both sides of the upper support tube, a movable plate is provided at the bottom end of the upper support tube, sliders are fixedly connected on both sides of the movable plate, and a reset spring is fixedly connected to the top of the movable plate.

[0011] Furthermore, the movable plate is slidably connected to the slide groove through sliders provided on both sides, a lower support column is fixedly connected to the bottom of the movable plate, and a damper is provided inside the reset spring.

[0012] Furthermore, a load-bearing column is fixedly connected to the front end of the bottom of the mounting plate, and a self-locking universal wheel is fixedly connected to the rear end of the bottom of the mounting plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model provides a deviation correction mechanism and a photoelectric eye to detect the edge of the moving conveyor belt. When it is found that the conveyor belt is deviated, the control system controls the extension and contraction of the hydraulic cylinder, thereby driving the moving block to move back and forth along the limit column, causing the deviation correction roller to be displaced, thereby adapting to the deviation direction of the conveyor belt and pulling the conveyor belt back to the right track, ensuring the normal operating position of the conveyor belt. When the belt conveyor device is in use, it can realize the automatic deviation correction function, reduce manual operation, reduce manual workload, and ensure that the material conveying direction will not deviate, thereby improving the processing quality of the material.

[0015] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an axonometric view of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall side structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the correction mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the upper support tube of the present invention.

[0020] In the figure: 1. Conveyor frame; 101. Conveyor belt; 102. Support leg; 103. Mounting plate; 104. Load-bearing column; 105. Self-locking universal wheel; 106. Guide roller; 107. Photoelectric eye; 2. Fixed plate; 201. Upper support cylinder; 202. Lower support column; 203. Reversing roller; 204. Slide; 205. Return spring; 206. Moving plate; 207. Slider; 3. Correction mechanism; 301. Correction roller; 302. Connecting column 1; 303. Rotating part 1; 304. Moving block 1; 305. U-shaped frame 1; 306. Limiting column 1; 307. Hydraulic cylinder; 308. Connecting column 2; 309. U-shaped frame 2; 310. Limiting column 2; 311. Moving block 2; 312. Rotating part 2; 313. Mounting column. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0022] For example, please refer to the attached Figure 1-4 As shown, a belt conveyor device with an automatic deviation correction function includes a conveyor frame 1, a conveyor belt 101 is sleeved on the outer side of the conveyor frame 1, a photoelectric eye 107 is fixedly connected to the right corner of the top of the conveyor frame 1, four legs 102 are fixedly connected to the bottom of the conveyor frame 1, and a mounting plate 103 is fixedly connected to the bottom of each leg 102. Guide rollers 106 are rotatably connected on both sides of the bottom of the conveyor frame 1 and located between the legs 102, a fixed plate 2 is fixedly connected at the center of the bottom of the conveyor frame 1, and an upper support cylinder 201 is fixedly connected to the four corners of the bottom of the fixed plate 2, a lower support column 202 is provided at the bottom of the upper support cylinder 201, a reversing roller 203 is rotatably connected to the bottom of the lower support column 202, and a deviation correction mechanism 3 is provided between the reversing rollers 203.

[0023] Among them, the correcting mechanism 3 includes a correcting roller 301 arranged between the reversing rollers 203, the correcting roller 301 is rotatably connected to a connecting column 1 302 on the right side, and a rotating part 1 303 is rotatably connected to the bottom of the connecting column 1 302, and a moving block 1 304 is fixedly connected to the bottom of the rotating part 1 303, and a U-shaped frame 1 305 is provided below the moving block 1 304, and a limiting column 1 306 is fixedly connected to the inner side of the U-shaped frame 1 305, and a hydraulic cylinder 307 is fixedly connected to the front end of the U-shaped frame 1 305, and the correcting roller 301 is rotatably connected to a connecting column 2 308 on the left side, and a rotating part 2 312 is rotatably connected to the bottom of the connecting column 2 308, and a moving block 2 311 is fixedly connected to the bottom of the rotating part 2 312, and a U-shaped frame 2 309 is provided below the moving block 2 311, and a limiting column 2 310 is fixedly connected to the inner side of the U-shaped frame 2 309, and the moving block 1 304 is slidably connected to the limiting column 1 306, and the moving block 1 304 The front end is fixedly connected to the output end of the hydraulic cylinder 307, and the front and rear sides of the U-shaped frame 305 are fixedly connected to the mounting plate 103 through the mounting columns 313, the moving block 2 311 is slidably connected to the limiting column 2 310, and the front and rear sides of the U-shaped frame 2 309 are fixedly connected to the mounting plate 103 through the mounting columns 313. The edge of the moving conveyor belt 101 is detected by the provided photoelectric eye 107. When it is found that the conveyor belt 101 is deviated, the control system controls the extension and contraction of the hydraulic cylinder 307, thereby driving the moving block 1 304 to move back and forth along the limiting column 1 306, causing the deviation correction roller 301 to be displaced, thereby adapting to the deviation direction of the conveyor belt 101 and pulling the conveyor belt 101 back on track, ensuring the normal operating position of the conveyor belt 101, reducing manual operation, reducing manual workload, and ensuring that the material conveying direction will not deviate, thereby improving the processing quality of the material.

[0024] Among them, slide grooves 204 are fixedly opened on both sides of the upper support cylinder 201, and a movable plate 206 is provided at the bottom end of the upper support cylinder 201. Slide blocks 207 are fixedly connected on both sides of the movable plate 206. A return spring 205 is fixedly connected to the top of the movable plate 206. The movable plate 206 is slidably connected to the slide groove 204 through the slide blocks 207 arranged on both sides. The bottom of the movable plate 206 is fixedly connected to the lower support column 202, and a damper is provided inside the return spring 205. The set reversing roller 203 cooperates with the guide roller 106 to enable the conveyor belt 101 to pass through the top of the correcting roller 301, so that the correcting roller 301 can play a correcting effect. At the same time, the set return spring 205 can provide a downward thrust for the reversing roller 203, thereby tightening the conveyor belt 101 when the conveyor belt 101 is loose.

[0025] The front end of the bottom of the mounting plate 103 is fixedly connected to a load-bearing column 104 , and the rear end of the bottom of the mounting plate 103 is fixedly connected to a self-locking universal wheel 105 .

[0026] The specific operation mode of the utility model is as follows:

[0027] First, the provided reversing roller 203 cooperates with the guide roller 106 to allow the conveyor belt 101 to pass through the top of the correcting roller 301, so that the correcting roller 301 can play a correcting effect. At the same time, the provided reset spring 205 can provide a downward thrust for the reversing roller 203, so that the conveyor belt 101 is tightened when the conveyor belt 101 is loose, and the edge of the moving conveyor belt 101 is detected by the provided photoelectric eye 107. When it is found that the conveyor belt 101 is deviated, the control system controls the extension and contraction of the hydraulic cylinder 307, thereby driving the moving block 304 to move back and forth along the limit column 306, so that the correcting roller 301 is displaced, thereby adapting to the deviation direction of the conveyor belt 101 and pulling the conveyor belt 101 back to the right track, ensuring the normal operating position of the conveyor belt 101, reducing manual operations, reducing manual workload, and ensuring that the material conveying direction will not deviate, thereby improving the processing quality of the material.

[0028] The above description of the present invention is illustrative in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A belt conveyor with an automatic deviation correction function, comprising a conveyor frame (1), characterized in that: The outer side of the conveying frame (1) is provided with a conveying belt (101), a photoelectric eye (107) is fixedly connected to the right corner of the top of the conveying frame (1), four corners of the bottom of the conveying frame (1) are fixedly connected to support legs (102), the bottom of each support leg (102) is fixedly connected to a mounting plate (103), the bottom of the conveying frame (1) and both sides located between the support legs (102) are rotatably connected to guide rollers (106), the center of the bottom of the conveying frame (1) is fixedly connected to a fixed plate (2), the four corners of the bottom of the fixed plate (2) are fixedly connected to an upper support cylinder (201), the bottom of the upper support cylinder (201) is provided with a lower support column (202), the bottom of the lower support column (202) is rotatably connected to a reversing roller (203), and a correction mechanism (3) is provided between the reversing rollers (203).

2. The belt conveyor with automatic deviation correction function according to claim 1, characterized in that: The correction mechanism (3) comprises a correction roller (301) arranged between the reversing rollers (203), the right side of the correction roller (301) is rotatably connected to a connecting column (302), the bottom of the connecting column (302) is rotatably connected to a rotating member (303), the bottom of the rotating member (303) is fixedly connected to a moving block (304), a U-shaped frame (305) is provided below the moving block (304), the inner side of the U-shaped frame (305) is fixedly connected to a limiting column (30 6), the front end of the U-shaped frame 1 (305) is fixedly connected to a hydraulic cylinder (307), the left side of the deviation correction roller (301) is rotatably connected to a connecting column 2 (308), the bottom of the connecting column 2 (308) is rotatably connected to a rotating part 2 (312), the bottom of the rotating part 2 (312) is fixedly connected to a moving block 2 (311), a U-shaped frame 2 (309) is provided below the moving block 2 (311), and the inner side of the U-shaped frame 2 (309) is fixedly connected to a limiting column 2 (310).

3. The belt conveyor with automatic deviation correction function according to claim 2, characterized in that: The moving block 1 (304) is slidably connected to the limiting column 1 (306), the front end of the moving block 1 (304) is fixedly connected to the output end of the hydraulic cylinder (307), and the front and rear sides of the U-shaped frame 1 (305) are fixedly connected to the mounting plate (103) through the mounting columns (313).

4. The belt conveyor with automatic deviation correction function according to claim 2, characterized in that: The second moving block (311) is slidably connected to the second limiting column (310), and the front and rear sides of the second U-shaped frame (309) are fixedly connected to the mounting plate (103) through the mounting columns (313).

5. The belt conveyor with automatic deviation correction function according to claim 1, characterized in that: Slide grooves (204) are fixedly provided on both sides of the interior of the upper support tube (201), a movable plate (206) is provided at the bottom end of the interior of the upper support tube (201), sliders (207) are fixedly connected to both sides of the movable plate (206), and a return spring (205) is fixedly connected to the top of the movable plate (206).

6. The belt conveyor with automatic deviation correction function according to claim 5, characterized in that: The movable plate (206) is slidably connected to the slide groove (204) via sliders (207) provided on both sides. The bottom of the movable plate (206) is fixedly connected to a lower support column (202), and a damper is provided inside the return spring (205).

7. The belt conveyor with automatic deviation correction function according to claim 1, characterized in that: The front end of the bottom of the mounting plate (103) is fixedly connected to a load-bearing column (104), and the rear end of the bottom of the mounting plate (103) is fixedly connected to a self-locking universal wheel (105).